Crankcase (Lower) / Oil Pump Disassembly - Polaris Sportsman XP 1000 S 2020 Service Manual

4. Remove the water pump drive coupler / retaining bolt
from the flywheel.
• Hold the flywheel using a commercially available strap
wrench.
• Remove the flywheel retaining bolt
Flywheel Bolt Tool PA-51880
NOTICE
The flywheel bolt has a LEFT HAND THREAD. Turn
CLOCKWISE to remove.
5. Fully install Flywheel Puller PA-49316-A on threads
of flywheel (left hand thread - turn flywheel puller
COUNTERCLOCKWISE to install on flywheel).
u
6. Hold puller body and tighten center bolt
remove flywheel.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
t
using the
y
.
i
to
ENGINE / COOLING SYSTEM
7. Loosen the (12) outer crankcase bolts
turn, then loosen the (2) longer case bolts
the (6) main crankcase bolts
8. Tap lower crankcase in reinforced areas with a soft
faced hammer to loosen, then lift straight upward to
remove.
CRANKCASE (LOWER) / OIL PUMP
DISASSEMBLY
1. Remove oil pump cover plate screws
location of 2 longer (M6 x 20) screws
assembly. These screws secure the pump.
2. Remove 3 baffle plate screws
3. Slide pump off mounting boss in crankcase.
4. Visually inspect pump rotors and drive gear for
damage or debris.
NOTICE
Replace oil pump as an assembly and pressure relief
valve if debris has entered pump or if pump damage is
evident.
i
evenly 1/2
o
, then
a
. Remove all bolts.
3
q
. Note
w
for
e
and plate.
3.55