General Information; Handlebar Removal / Replacement - Polaris Sportsman XP 1000 S 2020 Service Manual

GENERAL INFORMATION

HANDLEBAR REMOVAL /
REPLACEMENT
1. Remove the headlight pod from the handlebar
bracket.
NOTICE
It is recommended to take a photo prior to disassembly
to note the routing of lines, wires and cables upon
reassembly. Take note of all vent line, wiring harness,
and throttle cable routings for reassembly purposes.
2. Mark the handlebar and block for proper positioning
upon reassembly.
3. Remove the (4) fasteners and (4) washers retaining
the handlebar bracket and block to the steering post.
4. Remove the handlebar assembly from the steering
post.
IMPORTANT
Take care not to bend the throttle cable or brake line
while the handlebar is removed.
5. If you need to replace the handlebar, do the following:
a. Remove the handlebar grips.
b. Remove the LH and RH controls.
c. Pry open the upper and lower handlebar blocks
and remove them from the handlebar.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
© Copyright Polaris Inc.
STEERING / SUSPENSION
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