Master Torque Table - Polaris Sportsman XP 1000 S 2020 Service Manual

GENERAL INFORMATION

MASTER TORQUE TABLE

MAINTENANCE
ITEM
Front Gearcase Drain /
Fill Plug
Oil Drain Plug
Oil Filter
Plenum to Throttle Body
Fasteners
Rear Gearcase Drain / Fill
Plug
Rocker Jam Nut
Spark Arrestor Fasteners
Spark Plug
Transmission Drain / Fill
Plug
Valve Cover Bolts
ENGINE / COOLING SYSTEM
ITEM
Engine Components
Breather Cover Screws
Cam Chain Tensioner
Cap Bolts
Camshaft Carrier Bolts
(M8)
Camshaft Sprocket Bolt
Connecting Rod Bolts
Connecting Rod Bolts:
For Measurement
Crankcase Bolts (M6)
Crankcase Bolts (M9)
1.14
TORQUE
19 ft-lbs (26 N·m)
12 ft-lbs (16 N·m)
Turn by hand until filter
O-ring contacts sealing
surface, then turn an
additional 3/4 turn.
89 in-lbs (10 N·m)
12 ft-lbs (16 N·m)
89 in-lbs (10 N·m)
8 ft-lbs (11 N·m)
15 ft-lbs (20 N·m)
14 ft-lbs (19 N·m)
89 in-lbs (10 N·m)
TORQUE
15 ft-lbs (21 N·m)
7 ft-lbs (9 N·m)
12 ft-lbs (17 N·m)
Torque 1 and 2 again
after 1 through 10
sequence is complete.
28 ft-lbs (38 N·m)
Torque in Sequence:
Step 1: 9 ft-lbs (12 N·m)
Step 2: 20 ft-lbs (27
N·m)
Step 3: Tighten an
additional 90°
16 ft-lbs (22 N·m)
89 in-lbs (10 N·m)
Torque in Sequence:
ENGINE / COOLING SYSTEM
ITEM
Crankcase Oil Gallery
Plug
Cylinder Head Bolts (M6)
Cylinder Head Bolts
(M11)
ECU Bracket Mount
Fasteners
Engine Mount Bracket
Fasteners
Engine Mount Isolator
Fasteners
Flywheel Retaining Bolt
Oil Pressure Relief Valve
Oil Pump Cover Bolts
Oil Sump Baffle
Fasteners
PFA Nut
Spark Arrestor Fasteners
Spark Plug
Stator Cover Fasteners
Thermostat Housing
Fasteners
Valve Cover Bolts
Exhaust System
Exhaust Head Pipe Nuts
Front Exhaust Bracket
Bolts
Lambda Sensor
Silencer End Cap Bolts
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
TORQUE
Step 1: 71 in-lbs (8 N·m)
Step 2: 26 ft-lbs (35
N·m)
12 ft-lbs (16 N·m)
89 in-lbs (10 N·m)
Torque in Sequence:
Step 1: 89 in-lbs (10
N·m)
Step 2: 43 ft-lbs (59
N·m)
Step 3: Tighten an
additional 90°
Torque Until Fully
Seated
19 ft-lbs (26 N·m)
27 ft-lbs (37 N·m)
74 ft-lbs (100 N·m)
20 ft-lbs (27 Nm)
9 ft-lbs (12 N·m)
89 in-lbs (10 N·m)
70 ft-lbs (95 N·m)
8 ft-lbs (11 N·m)
15 ft-lbs (20 N·m)
89 in-lbs (10 N·m)
89 in-lbs (10 N·m)
89 in-lbs (10 N·m)
18 ft-lbs (24 N·m)
(Domestic Models)
14 ft-lbs (19 N·m)
(International Models)
10 ft-lbs (14 N·m)
35 ft-lbs (47 N·m)
10 ft-lbs (14 N·m)
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