Pvt System Service; Pvt Disassembly - Polaris General 2020 Service Manual

PVT SYSTEM

PVT SYSTEM SERVICE

PVT DISASSEMBLY

1. Place transmission in neutral.
2. Raise and support the vehicle.
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure.
3. Remove the left rear wheel.
4. Loosen the hose clamp attaching PVT intake hose to
the outer clutch cover and disengage the hose from
the outer clutch cover.
5. Remove the eight clutch cover screws
the outer clutch cover from the vehicle.
6. Mark the drive belt direction of rotation and remove
drive belt. Refer to "Drive Belt Removal" page 6.11
procedure.
7. Remove the driven clutch retaining bolt and driven
clutch.
8. Install the Drive Clutch Holding Tool on the drive
clutch.
Drive Clutch Holding Tool:
9314177–A
9. Remove the drive clutch retaining bolt and remove
the drive clutch using Drive Clutch Puller.
Drive Clutch Puller:
2872085
IMPORTANT
Be sure to use the correct Drive Clutch Puller (PN
2872085) to prevent damage to crankshaft.
6.8
CAUTION
q
and remove
10. Remove the fasteners that secure the upper guard
w
plate to the top of the inner PVT cover. Make note
of the routing of the fuel lines, vent line, battery cable
and wire harness for proper assembly.
11. Loosen the hose clamp
the inner clutch cover. Disengage the hose from the
inner clutch cover.
r
12. Loosen hose clamps
to inner clutch cover. Disengage hose from the cover.
13. Remove the seven bolts
cover to engine and transmission. Remove inner
clutch cover.
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
e
attaching PVT inlet duct to
that attach clutch outlet duct
t
that retain inner clutch
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