Suzuki RA410 Manual page 205

NOTE:
All brake fasteners are important attaching parts in that they could affect the performance of vital parts
and systems, and/or could result in major repair expense. They must be replaced with one of same part
number or with an equivalent part if replacement becomes necessary. Do not use a replacement part of
lesser quality or substitute design. Torque values must be used as specified during reassembly to assure
proper retention of all parts. There is to be no welding as it may result in extensive damage and weakening
of the metal
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis Table . . . . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE
Brake pedal Free Height Adjustment
Brake Pedal Play Inspection
Stop Light Switch Adjustment
Excessive Pedal Travel Check
Front Brake Pad Inspection
Brake Disc Inspection
Parking Brake Inspection and
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Booster Operation
Master Cylinder and Brake Fluid
Level Inspection . . . . . . . . . . . . . . . . . . . . . .
Brake Hose and Pipe Inspection
Air Bleeding of Brake System
FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caliper Assembly . . . . . . . . . . . . . . . . . . . . . .
SECTION 5
BRAKES
5- 2
5- 3
. . . . . . . . . . . . . . . . . . 5- 5
. . . . . 5- 5
. . . . . . . . . . . . . 5- 5
. . . . . . . . . . . . 5- 5
. . . . . . . . . . . 5- 5
. . . . . . . . . . . . . 5- 6
. . . . . . . . . . . . . . . . . . 5- 6
5- 6
. . . . . . . . . . . . . . 5- 7
5- 9
. . . . . . . . . 5- 9
. . . . . . . . . . . . 5-10
5-12
5-12
5-14
CONTENTS
Brake Disc
REAR BRAKE
Brake Drum
Brake Shoe
Wheel Cylinder
Brake back Plate
MASTER CYLINDER
Master Cylinder Reservoir
Master Cylinder Assembly
BRAKE BOOSTER
Inspection and Adjustment
BRAKE HOSE/PIPE
Front Brake Hose/Pipe
Rear Brake Hose/Pipe
PARKING BRAKE CABLE
BRAKE PEDAL
REQUIRED SERVICE MATERIALS
SPECIAL TOOLS
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BRAKES 5-1
5-17
5-19
5-20
5-22
5-23
5-25
5-26
5-28
5-28
5-33
5
5-35
5-36
5-36
5-37
5-38
5-39
5-39
5-40