Clutch - Suzuki TU250X Service Manual

3-48 ENGINE
GEARSHIFT FORK GROOVE WIDTH
Measure the gearshift fork groove width using the vernier cali-
pers.
 Shift fork groove width
Standard (No.1, 2, 3):
 09900-20101: Vernier calipers (150 mm)
GEARSHIFT FORK THICKNESS
Measure the gearshift fork thickness using the vernier calipers.
 Shift fork thickness
Standard (No.1, 2, 3):
 09900-20101: Vernier calipers (150 mm)

CLUTCH

CLUTCH DRIVE PLATE
Measure the thickness and claw width of the clutch drive plates
using vernier calipers. If a clutch drive plate is not within the ser-
vice limit, replace the clutch plates as a set.
 Clutch drive plate thickness
Service Limit (No.1): 2.62 mm (0.103 in)
(No.2): 3.12 mm (0.123 in)
 09900-20101: Venier calipers (150 mm)
 Clutch drive plate claw width
Service Limit (No.1, 2): 15.1 mm (0.59 in)
CLUTCH DRIVEN PLATE
Measure each clutch driven plates for distortion using the thick-
ness gauge. If a clutch driven plate is not within the service limit,
replace the clutch plates as a set.
 Clutch driven plate distortion
Service Limit: 0.10 mm (0.004 in)
 09900-20803: Thickness gauge
4.25 – 4.35 mm (0.167 – 0.171 in)
3.95 – 4.05 mm (0.156 – 0.159 in)