Reassembly And Installation - Suzuki TU250X Service Manual

REASSEMBLY AND INSTALLATION

Reassemble and install the front fork in the reverse order of
removal and disassembly. Pay attention to the following points:

* Thoroughly wash all the component parts being
assembled.
* When reassembling the front fork, use new fork oil.
* Use the specified fork oil for the front fork.
* When reassembling, replace the oil seal, dust seal
and damper rod bolt gasket with new ones.
INNER TUBE
• Hold the inner tube vertically, clean the metal groove and
install the slide bushing 1 by hand.
• Install the following parts onto the inner tube.
2 Guide bushing
3 Spacer
4 Oil seal
NOTE:
The stamped mark on the oil seal outside.
• Apply fork oil to the slide bushing 1, guide bushing 2 and oil
seal lip 4.
 99000-99001-SS8: SUZUKI FORK OIL SS-08
• Insert the oil lock piece 5 into the inner tube.
NOTE:
* When installing the oil lock piece, insert the tapered end A of
oil lock piece into the inner tube.
* When inserting the inner tube into the outer tube, take care not
to come off the oil lock piece from the inner tube.
or equivalent
CHASSIS 8-29