Suzuki TU250X Service Manual page 86

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CONROD BIG END SIDE CLEARANCE
Push the big end of the conrod to one side and measure the
side clearance using a thickness gauge.
If the clearance exceeds the service limit, replace crankshaft
assembly or bring the deflection and side clearance into specifi-
cation by replacing the worn parts. (e.g., conrod, big end bearing
and crank pin)
 Conrod big end side clearance
Service Limit: 1.0 mm (0.04 in)
 09900-20803: Thickness gauge
CRANKSHAFT RUNOUT
With the right and left crank journals supported with V blocks,
turn the crankshaft slowly. At this time, measure the crankshaft
end runout using a dial gauge. If the runout exceeds the service
limit, replace the crankshaft.
NOTE:
Place the crankshaft onto the V blocks so that it becomes hori-
zontally.
 Crankshaft runout
Service Limit: 0.080 mm (0.031 in)
 09900-20607: Dial gauge
09900-20701: Dial gauge chuck
09900-21304: V blocks
CRANKSHAFT WEB TO WEB WIDTH
When rebuilding the crankshaft, the width between the webs A
should be within the standard range.
 Crank web to web width A
Standard: 59.9 – 60.1 mm (2.36 – 2.37 in)
ENGINE 3-39

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