Throttle Body Reassembly - Suzuki TU250X Service Manual

THROTTLE BODY REASSEMBLY

Reassemble the throttle body in the reverse order of disassem-
bly. Pay attention to the following points:
• With the secondary throttle valve fully opened, install the STP
sensor 1 and tighten the STP sensor mounting screw to the
specified torque.
NOTE:
* Apply thin coat of engine oil to the O-ring.
* Align the secondary throttle shaft end A with the groove B of
STP sensor.
* Apply grease to the secondary throttle shaft end A if neces-
sary.
 99000-25010: SUZUKI SUPER GREASE "A"
 STP sensor mounting screw:
 09930-11950: Torx wrench (5 mm)
NOTE:
* Make sure the secondary throttle valve smoothly open and
close.
* If the STP sensor adjustment is necessary, refer to page 5-18
for STP sensor setting procedure.
• With the throttle valve fully closed, install the TP sensor 2
and tighten the TP sensor mounting screw to the specified
torque.
NOTE:
* Apply thin coat of engine oil to the O-ring.
* Align the throttle shaft end C with the groove D of TP sensor.
* Apply grease to the throttle shaft end C if necessary.
 99000-25010: SUZUKI SUPER GREASE "A"
 TP sensor mounting screw:
 09930-11950: Torx wrench (5 mm)
NOTE:
* Make sure the throttle valve smoothly open and close.

After installed TP sensor, adjust the TP sensor and
perform the TP learned value reset with SDS tool.
(4-40, -69)
or equivalent
3.5 N·m (0.35 kgf-m, 2.5 lbf-ft)
or equivalent
3.5 N·m (0.35 kgf-m, 2.5 lbf-ft)
FUEL SYSTEM AND THROTTLE BODY 5-15