Engine Reassembly - Suzuki TU250X Service Manual

3-56 ENGINE

ENGINE REASSEMBLY

Reassemble the engine in the reverse order of disassembly.
The following steps require special attention or precautionary
measures should be taken.
NOTE:
Apply engine oil to each running and sliding part before reas-
sembling.
CRANKSHAFT
• When installing the crankshaft into the crankcase, it is neces-
sary to pull its left end into the left crankcase with the special
tools.

Never install the crankshaft into the crankcase by
striking it with a plastic hammer. Always use the spe-
cial tool, otherwise crankshaft may be misaligned.
 09910-20116: Connecting rod stopper
09910-32812: Crankshaft installer
09910-32840: Crankshaft installer adapter
• Apply engine oil to the crankshaft bearings.
• Install the crank balancer drive gear 1.
NOTE:
* Align the pin A on crankshaft with the crank balancer drive
gear hole.
* The punch mark side B of crank balancer drive gear faces
outside.
TRANSMISSION
• Install the countershaft and the driveshaft assemblies.