Reassembly - Suzuki TU250X Service Manual

8-56 CHASSIS
SWINGARM PIVOT SHAFT
Measure the pivot shaft runout using the dial gauge. If the
runout exceeds the service limit, replace the pivot shaft with a
new one.
 Swingarm pivot shaft runout
Service limit: 0.6 mm (0.02 in)
 09900-20607: Dial gauge
09900-20701: Dial gauge chuck
09900-21304: V blocks
SWINGARM PIVOT BUSHING
Insert the collars into the swingarm bushings, move the collar up
and down and check for any play. If there is excessive play,
replace the bushings with new ones.
• Remove the swingarm pivot bushings with the special tools.

The removed bushings must be replaced with new
ones.
 09923-74511: Bearing remover
09930-30104: Rotor remover sliding shaft

REASSEMBLY

Reassemble the swingarm in the reverse order of disassembly.
Pay attention to the following points:
• Press the swingarm pivot bushings into the swingarm at 8 mm
(0.31 in) depth A from the swingarm surface with the special
tool and suitable size socket wrench. (8-57)
 09924-84521: Bearing installer set
• Press the dust seals (inside) into the swingarm at 3 mm (0.12
in) depth B from the swingarm surface with the special tool
and suitable size socket wrench. (8-57)
 09924-84521: Bearing installer set