Starter Relay Inspection - Suzuki TU250X Service Manual

9-18 ELECTRICAL SYSTEM

STARTER RELAY INSPECTION

• Remove the right frame cover. (8-3)
• Disconnect the battery - lead wire from the battery.
• Disconnect the starter relay coupler 1 and remove the starter
relay cover 2.
• Disconnect the starter motor lead wire 3 and battery lead
wire 4.
• Remove the starter relay 5.
• Apply 12 V to A and B terminals and check for continuity
between the positive and negative terminals using the multi
circuit tester. If the starter relay clicks and continuity is found,
the relay is OK.
 09900-25008: Multi circuit tester set
 Tester knob indication: Continuity test ()

Do not apply battery voltage to the starter relay for
more than five seconds, since the relay coil may over-
heat and get damaged.
Measure the relay coil resistance between the terminals using
the multi circuit tester. If the resistance is not within the specified
value, replace the starter relay with a new one.
 Starter relay resistance: 2 – 6 Ω
 Tester knob indication: Resistance (Ω)