Countershaft Assembly Clearance Inspection - Honda Accord 2008 Manual

Manual Transmission
Countershaft Assembly Clearance Inspection
3. M e a s u r e t h e t h i c k n e s s o f 1st g e a r .
N O T E : B e f o r e i n s p e c t i o n , m a k e s u r e t h e s p e c i a l b o l t is
t i g h t e n e d t o t h e s p e c i f i e d t o r q u e (see p a g e 1 3 - 6 6 ) .
1 . M e a s u r e t h e c l e a r a n c e b e t w e e n 1st g e a r ( A ) a n d
t h e c o u n t e r s h a f t r e v e r s e g e a r (B) w i t h a d i a l
i n d i c a t o r (C).
• If t h e c l e a r a n c e e x c e e d s t h e s e r v i c e l i m i t , g o t o
s t e p 2.
• If t h e c l e a r a n c e w i t h i n t h e s e r v i c e l i m i t , g o t o s t e p
4.
S t a n d a r d : 0 . 0 4 — 0 . 1 7 m m ( 0 . 0 0 2 — 0 . 0 0 7 in.)
S e r v i c e L i m i t : 0.28 m m (0.011 in.)
I S
2 . M e a s u r e t h e l e n g t h o f t h e c o u n t e r s h a f t r e v e r s e
g e a r a s s h o w n .
• If t h e l e n g t h is n o t w i t h i n t h e s t a n d a r d , r e p l a c e
t h e c o u n t e r s h a f t r e v e r s e g e a r .
• If t h e l e n g t h is w i t h i n t h e s t a n d a r d , g o t o s t e p 3.
S t a n d a r d : 2 3 . 0 3 — 2 3 . 0 8 m m ( 0 . 9 0 7 — 0 . 9 0 9 in.)
• If t h e t h i c k n e s s is l e s s t h a n t h e s e r v i c e l i m i t ,
r e p l a c e 1st g e a r .
• If t h e t h i c k n e s s w i t h i n t h e s e r v i c e l i m i t , r e p l a c e
t h e 1 s t / 2 n d s y n c h r o h u b a n d 1 s t / 2 n d s y n c h r o
s l e e v e a s a s e t .
S t a n d a r d : 22.91 - 2 2 . 9 9 m m ( 0 . 9 0 2 - 0 . 9 0 5 in.)
S e r v i c e L i m i t : 2 2 . 8 6 m m (0.900 in.)
4. M e a s u r e t h e c l e a r a n c e b e t w e e n 2 n d g e a r ( A ) a n d
3 r d g e a r (B) w i t h a f e e l e r g a u g e (C). If t h e c l e a r a n c e
e x c e e d s t h e s e r v i c e l i m i t , g o t o s t e p 5.
S t a n d a r d : 0 . 0 4 — 0 . 1 7 m m ( 0 . 0 0 2 — 0 . 0 0 7 in.)
S e r v i c e L i m i t : 0.28 m m (0.011 in.)
i l l
13-62