Transmission Disassembly - Polaris 2012 RANGER RZR 570 INTL Service Manual

TRANSMISSION
27. Install rear wh eels and
specification.
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
28. Properly lower the vehicle.
29. Verify all wire and hose routings are correct. Connect
the (-) negative battery cable.
30. Install the engine service panel and seats.
31. If transmission lubricant was drained, fill the
transmission with th e sp ecified a mount of Polaris
AGL Plus (s ee Ch
Lubrication").
Recommended Transmission Lubricant:
AGL Plus (PN 2878068) (Quart)
Capacity: 44 oz. (1300 ml)
8.12
wheel nuts. Tor que to
= T
apter 2 "Transmission
=
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.

Transmission Disassembly

NOTE: Refer to the exploded view at the end of this
chapter as a reference.
1. Place t he tr ansmission in Hig h g ear be fore
disassembly.
2. Drain an d p roperly dispose of the
lubricant (see Chapter 2).
3. Remove the bellcrank nut (A) and bellcrank (B).
C
G
A
B
4. Remove the E-clip (C) that retains the spring washer
(D), flat washer (D) and gear switch (E). Remove the
switch.
5. Remove the sect or cover bolts ( F) and re move the
sector cover (G).
NOTE: Removal can be aided by using your thumbs
to press in on t he shafts while pulling out the cover
with your fingers.
tran smission
F
E
D