Engine Service; Accessible Engine Components; Top-End Service (Engine In Chassis) - Polaris 2012 RANGER RZR 570 INTL Service Manual

Table of Contents

Advertisement

ENGINE / COOLING SYSTEM
19. Install th e water pu mp co ver to the stator cover.
Torque all fasteners in sequence to specification.
9 ft. lbs.
(12 Nm)
20. Install the oil dipstick.
21. Install the coolant hose to the water pump cover and
tighten hose clamp.
22. Connect the stator wire connector and install a new
tie strap securing the wiring to the front engine mount
bracket.
23. Install the CPS sen sor into the stator cover. Inspect
CPS O-ring and replace if needed.
24. Install the right-hand rear wheel and torque the wheel
nuts to specification. Safely lower vehicle.
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
25. Install both seats and the engine service panel.
26. Connect the (-) negative battery cable.
27. If the engine oil was contaminated during this service
procedure, perform an engine oil change as outlined
in Chapter 2. DO NOT run the engine until coolant has
been added to the cooling system.
28. Fill cooling s ystem with rec ommend coolant and bleed
the system of air as outlined in this chapter.
29. Check for leaks.
3.26
= T
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.

ENGINE SERVICE

Accessible Engine Components

The followin g com ponents can b e serviced or re moved
with the engine installed:
• Camshaft
• Camshaft Sprockets
• Cylinder Head and Gaskets
• Cylinder and Gaskets
• Piston and Rings
• Flywheel
• Starter Motor / Idler Gear Asm
• Stator (Alternator)
• Thermostat
• Valve Cover
• Water P ump
• Camshaft Timing Chain and Guides
• Crankshaft Seal (PTO)
• Oil Pump / Oil Pump Sprocket or Chain
The following c omponents require e ngine re moval for
service:
• Counterbalance Shaft and Bearings
• Crankshaft and Bearings
• Crankcase
• Oil Pressure Regulator
• Oil Pump Pickup Assembly

Top-End Service (Engine in Chassis)

ALL of th e top-end engine components can be serviced
while the engine is mounted in the chassis.

Advertisement

Table of Contents
loading

Table of Contents