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BRAKE SYSTEM
Brake Fluid Inspection
Always check the brake pedal travel and inspect the brake
fluid reservoir level before each operation. If the fluid level
is low, add DOT 4 brake fluid only.
Brake fluid should be changed every two years. The fluid
should also be chan
ged anytime th e fluid becomes
contaminated, the fluid level is below the minimum level,
or if th e type and br and of th e flu id in the reservoir is
unknown.
The brake fluid master cylinder reservoir can be accessed
through the left front wheel well.
1. Position the vehicle on a level surface.
2. Place the transmission in PARK (P).
3. View the brake fluid level in the reservoir. The level
should be between the MAX and MIN level lines.
4. If the fluid level is lower than the MIN level line, add
brake fluid until it reaches the MAX level line.
5. Install th e re servoir ca p and apply the br ake pe dal
forcefully fo r a fe w se conds a nd ch eck for fluid
leakage ar ound the master cylind er fittings an d the
brake caliper fittings.
Master Cylinder
Brake Pad / Disc Inspection
1. Check the br
2. Inspect th e br ake p ad we ar su rface for e xcessive
3. Pads should be changed when the friction material is
4. Check surface condition of the brake discs.
5. Measure the th ickness o f the front an d re ar bra ke
6. The disc(s) should be replaced if thickness is less than
Maximum
Minimum
Brake Hose and Fitting Inspection
Check b rake system hoses
deterioration, ab rasion, an d leaks. Tighten an y loo se
fittings and replace any worn or damaged parts.
9923523 - RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
ake pa ds for wear, dam age, or
looseness.
wear.
worn to .040" (1 mm).
Measure Pad Material
Thickness
discs.
.170" (4.32 mm).
Measure Brake Disc Thickness
Rear
Disc
Service Limit:
.170" (4.32 mm)
MAINTENANCE
Service Limit:
.040" (1 mm)
Front
Disc
and fitting s for
cracks,
2.37
2
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Troubleshooting
