Efi Troubleshooting - Polaris 2012 RANGER RZR 570 INTL Service Manual

EFI Troubleshooting

Fuel Starvation / Lean Mixture
Symptoms: Hard start or no start, bog, backfire, popping
through int ake / exh aust, hesitation, de tonation, low
power, spark plug erosion, engine runs hot, surging, high
idle, idle speed erratic.
• No fuel in tank
• Restricted tank vent, or routed improperly
• Fuel lines or fuel injectors restricted
• Fuel filter plugged
• Fuel pump inoperative
• Air leak in system
• Intake air leak (throttle shaft, intake ducts, airbox
or air cleaner cover)
• Incorrect throttle stop screw adjustment
Rich Mixture
Symptoms: Fou ls spark p lugs, black, soo ty exha ust
smoke, rough idle, poor fuel economy, engine runs rough/
misses, poor performance, bog, engine loads up, backfire.
• Air intake restricted (inspect intake duct)
• Air filter dirty/plugged
• Poor fuel quality (old fuel)
• Fouled spark plug
• TPS setting incorrect
• Injector failure
Poor Idle
Symptom: Idle Too High (If greater than 1300 RPM when
engine is warm).
Symptom: Id le Too L ow ( if less than 9 00 RPM when
engine is warm).
Symptom: Erratic Idle.
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
ELECTRONIC FUEL INJECTION
• Throttle stop screw set incorrect
• Throttle cable sticking, improperly adjusted, routed
incorrectly
• Plugged air filter
• Leaking injector (rich condition)
• Belt dragging
• Throttle stop screw tampering
• Throttle cable incorrectly adjusted
• Air Leaks, dirty injector
• TPS damaged or adjusted
• Tight valves
• Ignition timing incorrect
• Belt dragging
• Dirty air cleaner
• Engine w orn
• Spark Plug fouled
• Throttle stop screw set incorrectly (out of sync with
ECU)
4
4.37