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Polaris Phoenix 9922500 Owner's Manual

Polaris industries all-terrain vehicles owner's manual
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Pantone 426 C
Phoenix 200
Quadricycle
Owner's Manual
for Maintenance and Safety
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.

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Summary of Contents for Polaris Phoenix 9922500

  • Page 1 Pantone 426 C Phoenix 200 Quadricycle Owner's Manual for Maintenance and Safety Read this manual carefully. It contains important safety information. This is an adult vehicle only. Operation is prohibited for those under 16 years of age.
  • Page 2 Pantone 426 C For your nearest Polaris dealer, visit www.polarisindustries.com Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 U.S.A. Part No. 9922500 Rev 01 Printed in USA...
  • Page 3 WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles • All-terrain vehicles (ATVs) • RANGER utility vehicles ®...
  • Page 4 POLARIS and THE WAY OUT are registered trademarks of Polaris Industries Inc. Copyright 2009 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrep- ancies may result between the actual vehicle and the information presented in this publi- cation.

  • Page 5: Table Of Contents

    Maintenance ......48 Polaris Products......82 Troubleshooting .

  • Page 6: Introduction

    The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. WARNING A WARNING indicates a hazardous situation which, if not avoided, may result in death or serious injury.
  • Page 7 WARNING Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. This vehicle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

  • Page 8: Vehicle Identification Numbers

    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. The ignition switch must be replaced if all keys are lost. Engine Serial Number Vehicle Model Number: ___________________________________________________ Frame VIN: ____________________________________________________________ Engine Serial Number: ___________________________________________________...

  • Page 9: Safety

    You were also provided with printed materials that explain safe operating procedures. Review this informa- tion on a regular basis. If you purchased your vehicle from a party other than a Polaris dealer, please request free safety training from any authorized Polaris dealer. Equipment Modifications...
  • Page 10 SAFETY Safe Riding Gear Always wear protective clothing to reduce the chance of injury. Eye Protection Helmet Long Sleeves Gloves Long Pants Boots Helmet Always wear a helmet that meets or exceeds established safety stan- dards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

  • Page 11: Eye Protection

    Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE.

  • Page 12: Operator Safety

    Never operate this vehicle without proper instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized Polaris dealer or visit the Polaris web site at www.polarisindustries.com. Never permit others to operate this vehicle unless...
  • Page 13 Operator Safety Handling Gasoline Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
  • Page 14 SAFETY Operator Safety Never consume alcohol or drugs before or while operating this vehicle. Keep both hands on the handlebars. Keep both feet on the footrests. Never carry a passenger. The purpose of the long seat is to allow the operator to shift position as needed during operation.
  • Page 15 SAFETY Operator Safety Never carry a passenger on the rear rack. Ejection from the vehicle or contact with moving components can result in serious injury or death. Operating on paved surfaces may seriously affect the handling and control of the Quadricycle and could result in loss of control, accident and/or injury. Avoid sudden turns or swift movement of the handlebars.
  • Page 16 SAFETY Operator Safety Always follow the procedures outlined in this manual for turning. Never turn sharply at excessive speeds, which can lead to vehicle overturn. See page 35. Never attempt jumps or other stunts. Always follow the procedures outlined in this manual for driving through water.
  • Page 17 SAFETY Operator Safety Always follow the procedures outlined in this manual for driving on hills. See page 37. Never operate on hills too steep for this vehicle or for your abilities. Practice on smaller hills before attempting larger hills. Avoid climbing hills steeper than 25°.
  • Page 18 SAFETY Operator Safety Always use the size and type of tires specified for your vehicle. Maintain the proper tire pressure. Always travel slowly when operating on unfamiliar terrain. Use extra caution. Always follow the procedures outlined in this manual for driving in reverse. See page 43.
  • Page 19 Allow a greater distance for braking. If this vehicle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possible damage, including (but not limited to) brake, throttle and steering systems.
  • Page 20 If an informational or graphic label becomes illegible or comes off, con- tact your Polaris dealer to purchase a replacement. Replacement safety labels are provided by Polaris at no charge. The part number is printed on the label. Rack Warning...
  • Page 21 Safety Labels and Locations < < < < < < < < < < < < < < < < < Age Warning General Warning Clutch Cover Warning 7173027 SAFETY...

  • Page 22: Discretionary Warning

    Safety Labels and Locations Discretionary Warning WARNING Never operate this ATV on HILLS steeper than 25 degrees To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill. Rack Warning DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death.

  • Page 23: No Passenger Warning

    Safety Labels and Locations “No Passenger” Warning WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. Tire Pressure/Load Warning Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death.

  • Page 24: Features And Controls

    Switches and Levers Start Switch Turn Signal Switch Horn Switch Main Key Switch Turn the main switch to the OFF position to stop the engine and end all electrical power to the vehicle. The main key switch must be in the ON position before starting the engine.

  • Page 25: Light Switch

    Switches and Levers Light Switch Use the headlight switch to change the lights from high beam to low beam. Move the main key switch to the LIGHTS ON position to turn the headlight on. Choke Lever The choke assists in starting a cold engine. See page 32. Horn Switch Press the horn button to alert others of your presence.
  • Page 26 FEATURES AND CONTROLS Switches and Levers Throttle Lever Press the throttle lever to increase engine speed and vehicle movement. Release the lever to reduce engine speed and vehicle movement. WARNING! Failure to check or maintain proper operation of the throttle Throttle Lever system can result in an accident if the throttle lever sticks during operation.

  • Page 27: Foot Brake

    Foot Brake The all-wheel foot brake is located on the right footrest. Press the brake pedal forward with your foot to engage all four brakes, providing maximum stop- ping power. Inspect and maintain the brake fluid level as outlined in this manual. See page 58.

  • Page 28: Indicator Lights

    FEATURES AND CONTROLS Indicator Lights View vehicle functions on the instrument panel. Each light illuminates when the feature is activated. Hazard Warning Turn Signal Indicator High Beam Indicator Indicator Neutral Gear Reverse Gear Indicator Indicator Mirrors Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the Quadricycle.

  • Page 29: Fuel Valve

    FEATURES AND CONTROLS Fuel Tank Cap Fuel Tank Cap Always refuel with the Fuel Valve engine stopped, and out- doors or in a well ventilated area. Refuel on a level sur- face. Remove the fuel tank cap to add fuel to the fuel tank. The gauge in the cap shows the approximate amount of fuel remaining.

  • Page 30: Transmission Gear Selector

    FEATURES AND CONTROLS Transmission Gear Selector The transmission gear selector is located on the right side of the vehicle. R: Reverse N: Neutral F: Forward Gear To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.

  • Page 31: Operation

    Break-In Period The break-in period for your new Polaris Quadricycle is the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in.

  • Page 32: Safe Operation Practices

    OPERATION Safe Operation Practices 1. Complete the recommended safety training before operating this vehicle. See page 7. 2. Do not allow anyone under 16 years of age to operate this vehicle. Do not allow anyone with cognitive or physical disabilities to oper- ate this vehicle.

  • Page 33: Pre-Ride Checklist

    Ensure proper levels Ensure proper operation Ensure operation Inspect, clean Drain deposits whenever visible Check operation, apply Polaris dielec- tric grease when lamp is replaced Check operation, apply Polaris dielec- tric grease when lamp is replaced Wear approved helmet, goggles, and...

  • Page 34: Starting The Engine

    OPERATION Starting the Engine 1. Position the vehicle on a level surface outdoors or in a well-venti- lated area. 2. Sit on the vehicle. 3. Turn the fuel valve on. 4. Turn the main key switch on. 5. Squeeze the brake lever. Tip: Do not use the choke if starting a warm engine.

  • Page 35: Cold Weather Operation

    Starting the Engine 9. Activate the starter for a maximum of five seconds. Release the start switch when the engine starts. NOTICE: Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle.
  • Page 36 OPERATION Driving Procedures 1. Wear a helmet and eye protection. See page 8. 2. Sit upright. Keep your feet on the footrests. Keep both hands on the handlebars. 3. Squeeze the brake lever. 4. Start the engine and allow it to warm up. 5.

  • Page 37: Turning The Vehicle

    OPERATION Turning the Vehicle To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. The same leaning technique should be used for turning in reverse. Practice making turns at slow speeds before attempting to turn at faster speeds.

  • Page 38: Driving On Slippery Surfaces

    OPERATION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down before driving onto slippery surfaces. 3.

  • Page 39: Driving Uphill

    Driving Uphill Braking and handling are greatly affected when operating in hilly ter- rain. Improper procedure could cause loss of control or overturn. When- ever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (25° maximum). 3.
  • Page 40 OPERATION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.

  • Page 41: Driving Downhill

    OPERATION Driving Downhill 25° Maximum When driving downhill, follow these precautions: 1. Avoid steep hills (25° maximum). 2. Avoid hills with excessively slippery or loose surfaces. 3. Shift body weight uphill. 4. Drive straight downhill. 5. Slow down. Never go down a hill at high speed. 6.
  • Page 42 Turning Around on a Hill (K-Turn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 2.4 m 1. Apply the all-wheel foot brake to stop the vehicle. 2. Keep your weight uphill. 3.

  • Page 43: Driving Through Water

    Driving Through Water Your ATV can operate through water with a maxi- mum recommended depth equal to the bottom of the footrests. Follow these pro- cedures when operating through water: 1. Determine water depths and current before entering water. 2. Choose a crossing where both banks have gradual inclines.

  • Page 44: Driving Over Obstacles

    OPERATION Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Be alert. Watch the terrain. Use extra caution 3. Never operate over large obstacles. 4. Avoid hazards such as logs, rocks and low branches.

  • Page 45: Driving In Reverse

    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.

  • Page 46: Hauling Cargo

    OPERATION Hauling Cargo WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

  • Page 47: Load Distribution

    Hauling Cargo 31.7 kg Load Distribution Read and understand the load distribution warnings listed on the vehicle warning labels. Never exceed the specified weights. Your Quadricycle may carry a maximum of 31.7 kg of cargo on the rear rack. It may tow a maximum of 136 kg with a maximum tongue weight of 13.6 kg.

  • Page 48: Parking On An Incline

    OPERATION Parking on an Incline Avoid parking on an incline. If it's unavoidable, follow these precau- tions: 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. 5.

  • Page 49: Emission Control Systems

    The engine and related components must be maintained at Polaris specifications to achieve optimal performance. Engine idle speed is the only adjustment Polaris recommends that the operator perform. Any other adjustments should be performed by an authorized Polaris dealer.

  • Page 50: Maintenance

    Improperly performing the procedures marked with a component failure and cause an accident, which may result in serious injury or death. Always have an authorized Polaris dealer perform these services. Maintenance Chart Key Perform these operations more often for vehicles subjected to severe use.
  • Page 51 Carburetor float bowl Throttle Cable/ ETC Switch Perform these procedures more often for vehicles subjected to severe use. E Emission-Related Service Have an authorized Polaris dealer perform these services. Maintenance Interval (whichever comes first) Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride...
  • Page 52 MAINTENANCE Periodic Maintenance Chart Item Hours Calendar Choke cable E Carburetor air intake ducts/flange Drive belt Shift linkage Steering Front suspension Rear suspension Engine oil change Oil filter change Valve clearance Fuel system/filter Engine mounts Exhaust muffler/ pipe Spark plug Ignition Timing Wiring Clutches (drive...

  • Page 53: Lubrication Guide

    Item Engine Oil Brake Fluid Transmission Oil Rear Gearcase Front A-Arms Lube PS-4 PLUS Performance Synthetic 2W-50 DOT 4 Only Polaris AGL Synthetic Gearcase Lube Premium Angle Drive Fluid Polaris Premium U-Joint Lube Front A-Arms MAINTENANCE Method See page 52.

  • Page 54: Engine Oil

    Polaris recommends the use of Polaris PS-4 PLUS Performance Syn- thetic 2W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if Polaris oil is not used. Always use 2W-50 oil. Follow the manufacturer's recommendations for ambient tempera- ture operation.

  • Page 55: Oil And Filter Change

    Always replace the oil and filter within a few hours of draining the oil. Do not allow the vehicle to be without oil overnight. 1. Use Polaris-recommended products. 2. Position the vehicle on a level surface. 3. Start the engine. Allow it to idle for two minutes. Stop the engine.
  • Page 56 MAINTENANCE Oil and Filter Change 7. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it. 8. Clean the filter sealing surface on the crankcase. 9. Lubricate the filter o-ring. 10. Install the new oil filter. After the filter contacts the engine surface, turn it 1/2 turn by hand.

  • Page 57: Transmission Oil

    Transmission Oil Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 48. Transmission Oil Recommendations Gearcase Transmission Premium AGL Synthetic Gearcase Lubricant Oil Check 1. Position the vehicle on a level surface.

  • Page 58: Rear Gearcase Oil

    MAINTENANCE Rear Gearcase Oil Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 48. Rear Gearcase Oil Recommendations Gearcase Lubricant Rear Premium ATV Gearcase Angle Drive Fluid Oil Check 1.
  • Page 59 The brake system should be inspected by your dealer. Fill the reservoir as needed whenever the cover is loosened or removed to ensure proper diaphragm operation. Use Polaris DOT 4 brake fluid. Do not overfill. Reservoir levels will decrease as brake pads become worn. When check- ing the fluid level, the vehicle must be on level ground with the handle- bars straight.

  • Page 60: Brake Check

    MAINTENANCE Brakes Brake Check Perform the following checks to keep the brake systems in good operating condition. Check more often if brakes are used heavily during normal opera- tion. 1. Always keep foot brake fluid at an adequate level. Check the foot brake system regularly for fluid leaks.

  • Page 61: Brake Lever Travel

    MAINTENANCE Brakes Brake Lever Travel Service the brakes when brake 65 mm lever travel reaches 65 mm. Always service the brakes when there is no longer sufficient stopping ability at the specified lever travel setting. Brake Freeplay Periodically measure the freeplay of the rear brakes. Acceptable free- play range is 10-20 mm.

  • Page 62: Toe Alignment

    6. Measure the distance between the marks and record the measurement (2). 7. Subtract measurement 2 from measurement 1. The difference is the vehicle toe-out alignment. 8. If you discover improper alignment, see your Polaris dealer for ser- vice.

  • Page 63: Side Panel Removal

    Steering Assembly Check the steering assembly of the vehicle periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Rear Spring The rear shock absorber spring is...
  • Page 64 Follow the adjustment procedures exactly, or see your Polaris dealer for service. The handlebars can be adjusted for rider preference.

  • Page 65: Carburetor/Engine Idle Rpm Adjustment

    Carburetor Your Polaris vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 1800 meters and at temperatures of 4 degrees C. or higher. Above 1800 meters the engine air/fuel mixture becomes too rich and the engine loses approximately 3% of its power for each 300 meter increase in elevation.

  • Page 66: Throttle Cable Freeplay

    Throttle Cable Freeplay Adjust throttle cable freeplay at the handlebar. 1. Slide the boots off the inline cable adjuster sleeve. Loosen the adjuster locknut. 2. Turn the adjuster until 1.6-3 mm of freeplay exists at the lever. Move the throttle lever back and forth several times while adjusting.

  • Page 67: Wheel And Hub Tightening

    MAINTENANCE Tires WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use original equipment size and type when replacing tires.

  • Page 68: Wheel Removal

    MAINTENANCE Tires Wheel Removal 1. Position the vehicle on a level surface. Place the transmission in gear. Lock the parking brake. 2. Loosen the wheel nuts slightly. 3. Safely place jackstands under the vehicle. 4. Remove the wheel nuts. Remove the wheel.

  • Page 69: Air Filter

    Air Filter 1. Position the vehicle on a level surface. Place the trans- mission in gear. Lock the parking brake. 2. Remove the seat. 3. Release the air box cover clips. Remove the air box cover. 4. Loosen the hose clamp and remove the filter.

  • Page 70: Spark Plugs

    Refer to the specifications section beginning on page 86 for the recom- mended spark plug type and gap for your vehicle. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Plug Condition New Spark Plug...

  • Page 71: Spark Plug Condition

    MAINTENANCE Spark Plugs Spark Plug Condition Normal Spark Plug The normal insulator tip is gray, tan or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi- cates the proper type and heat range for the engine and the service. The tip should not be flaky and white.

  • Page 72: Headlamp Replacement

    Lights Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Always make sure lights are adjusted properly for best visibility. Headlamp Replacement To access the assembly from the front, remove the front cover and unplug the wiring harness.

  • Page 73: Vehicle Immersion

    Vehicle Immersion If the vehicle stops while fully submerged, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle to your dealer before starting the engine. If it's impossible to take your vehicle to a dealer before starting it, fol- low the steps outlined below.

  • Page 74: Cvt Drying

    • Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. • This CVT system is intended for use on Polaris products only. Do not install it in any other product. • Always make sure the CVT housing is securely in place during operation.
  • Page 75 Battery WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last. WARNING Battery electrolyte is poisonous.

  • Page 76: Battery Removal

    Battery Battery Removal 1. Remove the seat. 2. Disconnect the battery hold-down strap. 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red (positive) battery cable last. 5. Lift the battery out of the battery compartment. Battery Installation 1.

  • Page 77: Battery Charging

    Battery Battery Charging The following battery charging instructions apply only to the installa- tion of an activated, sealed battery. Read all instructions before proceed- ing with the installation of this battery. A sealed battery is already filled with electrolyte. It has been sealed and is fully charged at the factory.

  • Page 78: Battery Storage

    Check battery voltage each month during storage and recharge as needed to maintain a full charge. Polaris recommends maintaining battery charge by using a Polaris Bat- tery Tender charger or by charging about once a month to make up for normal self-discharge.

  • Page 79: Cleaning And Storage

    Do not allow these types of products to contact the vehicle. The best and safest way to clean your Polaris vehicle is with a garden hose and a pail of mild soap and water. 1. Use a professional-type washing cloth, cleaning the upper body first and the lower parts last.

  • Page 80: Polishing The Vehicle

    Polishing the Vehicle Polaris recommends the use of common household aerosol furniture polish for polishing the finish on your Polaris vehicle. Follow the instructions on the container. Polishing Tips • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.

  • Page 81: Storage Tips

    77. Stabilize the Fuel 1. Fill the fuel tank. 2. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 82 • Transmission • Brake fluid Fog the Engine Use Polaris Engine Fogging Oil. Follow label directions carefully. Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 48.

  • Page 83: Transporting The Vehicle

    Transporting the Vehicle Follow these procedures when trans- porting the vehicle. 1. Stop the engine. 2. Place the transmission in gear. 3. Lock the parking brake. 4. Turn the fuel valve off. 5. Secure the fuel cap, oil cap and seat.

  • Page 84: Polaris Products

    Premium U-Joint Lube (414 ml) 2871329 Dielectric Grease (Nyogel 2871326 Carbon Clean Plus (355 ml) 2870652 Fuel Stabilizer (473 ml) 2872189 DOT4 Brake Fluid 2871956 Loctite 2859044 Polaris Battery Tender Engine Lubricant Grease / Specialized Lubricants Additives / Miscellaneous 565 Thread Sealant Charger...

  • Page 85: Troubleshooting

    Replace with fresh recommended fuel Inspect plugs and replace if necessary Inspect plugs, verify stop switch is on Inspect, clean and/or replace spark plugs Immediately see your Polaris dealer Recharge the battery to 12.8 VDC See your dealer Solution Inspect, clean and/or replace spark plugs...
  • Page 86 Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Idle set too low Engine Runs Irregularly, Stalls or Misfires Possible Cause Fouled or defective spark plug(s) Worn or defective spark plug wires Incorrect spark plug gap or heat range Loose ignition connections Water present in fuel...
  • Page 87 Set gap to specs or replace plug Check all connections and tighten Recharge the battery to 12.8 VDC Replace with fresh recommended fuel Inspect and clean or replace See your dealer See your dealer See your dealer Clean engine exterior; see your Polaris dealer...

  • Page 88: Specifications

    SPECIFICATIONS Phoenix 200 Quadricycle Maximum Weight Capacity Dry Weight Fuel Capacity Engine Oil Capacity Transmission Oil Rear Gearcase Oil Rear Rack Capacity Hitch Tongue Weight Capacity Hitch Towing Weight Capacity Overall Length Overall Width Overall Height Seat Height Wheelbase Ground Clearance Minimum Turning Radius Engine Type Lubrication...

  • Page 89: Jetting Chart

    Drive Ratio, Front Tires, Front Tires, Rear Front Suspension Rear Suspension Shock Adjustment Brakes, Rear (Handlebar) Brake, Foot Brake, Parking Headlight Taillight Brake Light Battery Electric Start Speedometer Neutral Indicator Reverse Indicator Tool Kit DC Plug-In (rear) Windshield Jetting Chart ALTITUDE (Meters) 0-1800...

  • Page 90: Warranty

    LIMITATIONS OF WARRANTIES AND REMEDIES The Polaris limited warranty excludes any failures that are not caused by a defect in material or workmanship. This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover any Quadricycle that has been altered struc-...
  • Page 91 HOW TO OBTAIN WARRANTY SERVICE If your Quadricycle requires warranty service, you must take it to a Polaris dealer authorized to repair Polaris Quadricycles. When requesting warranty service you must present your copy of the Warranty Registration form to the dealer.

  • Page 92: Maintenance Log

    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 93: Maintenance Log

    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS OR HOURS...

  • Page 94: Index

    INDEX Air Filter ..... 67 Battery ....73-76 Charging .

  • Page 95: Index

    Periodic Maintenance Chart ..48-50 Polaris Product List....82 Polishing the Vehicle ... . 78 Pre-Ride Checklist .
  • Page 96 INDEX Transporting the Vehicle ..81 Turn Signal Switch ... . . 23 Turning Around on a Hill ..40 Turning the Vehicle .

This manual is also suitable for:

2010 phoenix 200 quadricycle

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