Front Caliper Service; Caliper Exploded View; Caliper Removal - Polaris 2012 RANGER RZR 570 INTL Service Manual

BRAKES

FRONT CALIPER SERVICE

Caliper Exploded View

Apply Polaris DOT 4 Brake Fluid
to Component
Apply Silicone Grease
A. Socket Set Screw 
B. Bleeder Screw 
C. Caliper Assy. 
D. Boot 
E. Square O-ring
(thick)
F. Square O-ring (thin) 
G. Piston 
H. Caliper Mount 
I. Brake Pads

Caliper Removal

1. Elevate and safely support the front of the vehicle.
2. Remove the (4) wheel nuts and the front wheel.
CAUTION
Use care when supporting vehicle so that it does not
tip or fall. Severe injury may occur.
3. Clean caliper area before removal.
4. Place a co ntainer below the caliper to catch b rake fluid
when removing the line . Re move br ake line fr om
caliper.
9.16
F
G
D
H
I
Remove
Brake Line
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
C
E
5. Loosen brake pad adjustment set screw 2-3 turns to
allow brake pad removal after the caliper is removed.
6. Remove and discard the two ca liper mounting bolts
and remove the caliper assembly from the front hub.
47 in. lbs.
A
(5.3 Nm)
B
D