Pvt Assembly - Polaris 2012 RANGER RZR 570 INTL Service Manual

PVT Assembly

1. Inspect inne r clu tch cover. Repla ce if cracked or
damaged.
2. Inspect th e se al on the tra nsmission inpu t shaft.
Replace if damaged.
3. Remove silic one sealant from the engine case and
inner PVT cover.
4. Apply R TV silicone sealant to the bac k side of the
inner clutch cover to ensure a water tight fit between
the engine and inner clutch cove r. Both surfaces must
be clean to ensure adhesion of the silicone sealant.
5. Install an d p roperly align th e in ner clu tch cov er. Be
sure the cables and hose routings are correct.
6. Install the (4) inner clutch cover bolts and washers that
retain the cover to the transmission. Torque bolts to
specification.
7. Install the (4) inner clutch cover bolts and washers that
retain th e cover to the en gine. Tor que bo lts to
specification.
Inner Clutch Cover Bolts:
12 ft. lbs. (16 Nm)
8. Clean the splines inside the driven clutch and on the
transmission input shaft.
9. Apply a light film of grease to the splines on the shaft.
Apply RTV Silicone Here
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9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
10. Install the dr iven clutch, washer a nd re taining bolt.
Torque to specification.
Driven Clutch Retaining Bolt:
36 ft. lbs. (48.5 Nm)
11. Clean the end of the taper on the crankshaft and the
tapered bore inside the drive clutch.
12. Install d rive clutch onto the en gine an d tor que
retaining bolt to specification.
Drive Clutch Retaining Bolt:
47 ft. lbs. (63.5 Nm)
13. Install th e dr ive b elt no ting dir ection of be lt r otation
(see "DRIVE BELT - Belt Installation"). If a new belt is
installed, install so numbers can be easily read.
14. Install a new outer clutch cover seal with the colored
stripe facing the inner clutch cover.
15. Reinstall outer clutch cover and secure with screws.
Torque screws to specification.
Outer Clutch Cover Retaining Screws:
45-50 in. lbs. (5 Nm)
16. Install the clutch inlet and outlet ducts and tighten the
hose clamps.
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
17. Reconnect the battery cable.
18. Install engine service panel and both seats.
CLUTCHING
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