Polaris 2012 RANGER RZR 570 INTL Service Manual page 306

TRANSMISSION
13. Install the sector gear (16T) onto the shift drum shaft.
Install the shift shaft assembly and sector gear (11T)
into th e bu shing pocket on the left side. Alig n the
timing marks on the gears as shown.
14. Install the spacer onto the shift drum shaft.
15. Install the detent star onto the shift drum shaf t . Be sure
to install the detent star with the raised edge facing
outward and skip-tooth aligned.
8.24
Timing Marks
High Gear Shown
Spacer
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
16. Install the detent pawl onto the shift shaft and carefully
install the compression spring.
Detent Star
Detent Pawl
17. Install a new O-ring on each shift shaft. Apply a small
amount of white lithium grease on the O-rings, shift
shafts an d comp onent cont act su rfaces p rior to
installing the sector cover.
O-Rings
18. Clean the transmission and gear sector cover mating
surfaces thoroughly.
19. Apply Cr ankcase Sealant (3 -Bond) ( PN 2871557)
onto the cover and transmission case mating s urface.
20. Install th e secto r cover an d a lign the tran smission
case dowel with the alignment hole. Install and torque
the bolts to specification.
Sector Cover Bolts:
7-9 ft. lbs. (9-12 Nm)
Spring
Dowel
= T