Polaris 2012 RANGER RZR 570 INTL Service Manual page 235

NOTE: Use Bushing Tool PA-47336.
8. Install nut (C) onto end of puller rod and hand tighten.
Turn pu ller barrel to in crease te nsion on sh eave if
needed. Using a hand held propane torch, apply heat
around outside of bushing until tiny s moke tailings
appear.
9. Turn sheave counterclockwise on puller rod until it
comes free. Lift sheave off puller.
10. Remove nut from puller rod and set aside.
11. Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
Drive Clutch Bushing Installation
1. Place main adapter (Item 8) on puller.
Puller T ool (A,B)
Side "A" toward
sheave
Bushing
Main Adapter
(8)
2. Apply Lo ctiteä 60 9 evenly to b ushing b ore inside
moveable sheave.
3. Set bushing in place on sheave.
4. Insert installation puller tool (Item A/B) with "A" side
down, into center of bushing. 
NOTE: 800 E FI C lutch - U se Bushing Tool PA-
47336.
5. With towers pointing upward, slide she ave, bushing
and tool onto puller rod.
6. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed.
7. Turn sheave counterclockwise, making sure bushing
is drawn straight into bore. Continue until bushing is
seated.
8. Remove nut from puller rod and set aside.
9. Remove sheave from puller.
10. Remove installation tool.
Cover Bushing Removal
1. Install main adapter (Item 8) on puller.
Nut (C)
2. Install adapter reducer (Item 9).
3. From outside of clutch cover, insert removal tool (Item
4. With i nside of co ver toward vise , slide cover on to
5. Install nut onto puller rod and hand tighten. Turn puller
Piston Pin
Puller
6. Turn clutch cover counterclockwise on puller rod until
7. Remove nut from puller rod and set aside.
8. Remove bushin g and bush ing rem oval tool from
Cover Bushing Installation
1. Apply Loctiteä 609 evenly to bushing bore in cover.
2. Working from inside of cover, insert new bushing and
3. With main adapter on puller, insert cover onto puller
4. Install nut on rod and hand tighten. Turn puller barrel
5. Turn clutch cover counterclockwise on puller rod until
6. Remove nut from puller rod. Take installation tool and
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
Removal T ool
(3)
Main
Adapter (8)
3) into cover bushing.
puller.
barrel to increase tension as needed.
bushing is removed and cover comes free.
puller. Discard bushing.
bushing installation tool into center of clutch cover.
rod, placing outside of cover toward vise.
to apply more tension if needed.
bushing is seated.
clutch cover off rod.
CLUTCHING
Nut (C)
Adapter Reducer
(9)
Piston Pin
Puller
6.19
6