Caliper Installation - Polaris 2012 RANGER RZR 570 INTL Service Manual

Caliper Installation

1. Install the brake line onto the caliper taking care not
to allow any debris to enter the caliper.
2. Install the caliper and torque the new mounting bolts
to specification.
Front Caliper Mount Bolt Torque:
31-34 ft. lbs. (42-46 Nm)
3. Torque th e ban jo bolt
specification.
4. Install the ad justment se t screw and turn clockw ise
until st ationary pa d co ntacts disc, then b ack off 1/2
turn (counterclockwise).
5. Perform brake bleeding procedure as outlined earlier
in this chapter.
= T
to the pr oper to rque
15 ft. lbs.
(20 Nm)
1/2 Turn
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
6. Install wheel and torque wheel nuts to specification.
Wheel Nuts:
Steel Wheels: 27 ft. lbs. (37 Nm)
Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)
7. Field test unit for proper braking action before putting into
service. Inspect for fluid leaks and firm brakes. Make sure
the brake is not dragging when pedal is released. If the brake
drags, re-check assembly and installation.
NOTE: If new pad s are inst alled, refer to "FRONT
BRAKE PADS - Brake Burnishing Procedure".
BRAKES
= T
9.19
9