Table of Contents
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MODEL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
MODEL IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
ENGINE DESIGNATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VIN IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
ENGINE SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE IDENTIFICATION NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
MODEL: 2011 PREDATOR 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
MODEL: 2011 OUTLAW 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
MODEL: 2011 SPORTSMAN 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
MODEL: 2011 PREDATOR 50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
MODEL: 2011 OUTLAW / SPORTSMAN 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
MISCELLANEOUS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
PUBLICATION NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
PAINT CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
SPECIAL TOOLS - WHERE USED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
STANDARD TORQUE SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
CONVERSION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9
SAE TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
METRIC TAP DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
GLOSSARY OF TERMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
GENERAL INFORMATION
9923074 - 2011 Youth 4-Stroke Service Manual
© Copyright 2010 Polaris Sales Inc.
GENERAL INFORMATION
CHAPTER 1
1
1.1
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Summary of Contents for Polaris 2011 PREDATOR 50
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Page 1: Table Of Contents
MODEL: 2011 PREDATOR 50 ........ -
Page 2: Model Information
The vehicle identification number (VIN) and engine serial number are important for identification purposes. See the illustrations below as a location reference. Predator 50 Sportsman 90 / Outlaw 90 Engine Serial Number Engine Serial Number 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 3: General Specifications
30 oz. / 900 ml Fuel Capacity 2 gal. / 7.7 L Front Rack Capacity 15 lbs. / 6.8 kg Rear Rack Capacity 30 lbs. / 13.6 kg 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 4: Model: 2011 Predator 50
.024 - .028 in./ .6-.7 mm Battery / Model / Amp Hr Low Maintenance / 12V / 5 AH Fuses (1) 7 Amp Starting Electric / Kick Start Backup Indicator Panel 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 5: Model: 2011 Outlaw / Sportsman 90
Battery / Model / Amp Hr Low Maintenance / 12V / 5 AH Fuses (1) 7 Amp Starting Electric / Kick Start Backup Indicator Panel Neutral / Reverse 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 6: Miscellaneous Information
Replacement keys can be made from the original key. Polaris offers replacement key blanks (0453013) that can be cut to match the original. Should both keys become lost, ignition switch replacement is required. Key Blank 0453013 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 7: Special Tools - Where Used
Fluke™73 Digital Multimeter PV-39991 Peak Reading Adaptor NOTE: Polaris dealers can order the tools listed above through the SPX Service Tools catalog or by calling SPX @ 1-800-328-6657. 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 8: Standard Torque Specifications
The following torque specifications are to be used as a general guideline. There are exceptions in the steering, suspension, and engine areas. Always consult the exploded views in each manual section for torque values of fasteners before using standard torque. 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 9: Conversion Table
98.1 = Kilopascals (kPa) p(3.14)xR2x H (height) = Cylinder Volume °C to °F: (°C + 32) = °F °F to °C: (°F - 32) = °C 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 10: Sae Tap Drill Sizes
17/64 9x1.00 5/16 0.3125 5/16 9x1.25 5/16 0.3125 5/16 10x1.25 11/32 0.3437 11/32 10x1.50 0.339 11/32 11x1.50 0.375 12x1.50 13/32 0.406 13/32 12x1.75 13/32 0.406 13/32 1.10 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. -
Page 11: Glossary Of Terms
Volt: The unit of measure for electrical pressure of electromotive force. Measured by a voltmeter in parallel with the circuit. Watt: Unit of electrical power. Watts = amperes x volts. WOT: Wide open throttle. 1.11 9923074 - 2011 Youth 4-Stroke Service Manual © Copyright 2010 Polaris Sales Inc. - Page 12 GENERAL INFORMATION NOTES 1.12...
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