Bushing Service - Polaris 2012 RANGER RZR 570 INTL Service Manual

CLUTCHING

Bushing Service

IMPORTANT: Special Tools Required
EBS Clutch Bushing Tool Kit - 2201379
Item Qty. Part Description
A, B 1 EBS Puller Tool
C 1 EBS Puller Nut
D 1 EBS Main Adapter
EBS Bushing Removal
E 1
-- 1
Additional Special Tools
Qty. Part Description
Clutch Bushing Replacement Tool
1
1 Piston Pin Puller
*Clutch Bushing Replacement Tool Kit (PN 2871226)
#2
#8
Item Qty. Part Description
P-90 Drive/Driven Clutch
#2 1
Bushing Install Tool
Drive Clutch Cover
Bushing Removal/
#3 1
Installation Tool (all
clutches)
P-90 Driven C lutch Cover
#5 1
Bushing Removal Tool
#8 1 Main Puller Adapter
#9 1 Adapter Reducer
Number Two Puller
#10 1
Adapter
NOTE: Bushings ar e inst alled at th e fa ctory us ing
ä
Loctite 609. In ord er to re move bu shings it wi ll be
necessary to apply he at e venly t o t he area around
each bus hing. Cle an all residual Loc tite
bushing bore prior to installing new bushing.
6.18
Part #
5132027
5132501
5132029
5132028
Instructions 9915111
Part #
2871226
2870386
#3
#5
#9
#10
Part #
5020628
5020629
5020631
5020632
5010279
5020633
ä
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
Clutch components will be hot! In order to avoid
serious burns, wear insulated gloves during the
Moveable Sheave - Bushing Removal
1. Remove clutch as outlined previously in this chapter.
2. Install ha ndle en d of the Piston Pin Pu ller (PN
2870386) securely into bench vise and lightly grease
puller threads.
Piston Pin Puller (PN 2870386)
3. Remove nut from puller rod and set aside.
Piston Pin Puller
(PN 2870386)
4. Install puller adapter (Item 10 from kit PN 2871226).
5. Install main adapter (Item D) onto puller.
Puller T ool (A,B)
Side "A" toward
sheave
Main
Adapter (D)
6. With tower s pointing to ward th e vise, slide sh eave
onto puller rod.
fro m
7. Install removal tool (Item A, B) into center of sheave
with "A side" toward sheave.
CAUTION
removal process.
Main Puller Adaptor (#8)
(PN 5020632)
Nut (C)
Puller
Adapter (10)
Piston Pin
Puller