Disc Replacement - Polaris 2012 RANGER RZR 570 INTL Service Manual

Disc Replacement

1. Remove th e fr ont br ake calip er ( see "FRONT
CALIPER SERVICE").
2. Remove wheel hub cotter pin, castle nut and washers.
3. Remove the whe el hub assembly from the vehicle a nd
remove the (4) bolts retaining the disc to the hub.
Cotter
Pin
Washers
Nut
4. Clean the wheel hub mating surface and install new
disc on wheel hub.
5. Install new bolts and torque to 18 ft. lbs. (24 Nm).
18 ft. lbs.
(24 Nm)
CAUTION
Always use new brake disc mounting bolts. The
bolts have a pre-applied locking agent which is
destroyed upon removal.
(4) Bolts
9923523 - 2012 RANGER RZR 570 Service Manual
© Copyright 2011 Polaris Sales Inc.
6. Install wheel hub assembly, washers, and castle nut.
Torque castle nut to 80 ft. lbs. (108 Nm) and install a
new cotter pin.
7. Install the front brake caliper (see "FRONT CALIPER
SERVICE").
8. Follow blee ding procedure outlin ed ear lier in this
chapter.
9. Field test unit for proper braking action before putting
into ser vice. In spect for fluid leaks an d fir m b rakes.
Make sure the brake is n ot dragging when pedal is
released. If the brake drags, re-check assembly and
installation.
BRAKES
9
9.21