Siemens SIPROCESS GA700 Manuals

• 3

  Table of Contents
• 7

  Einleitung
  • 7

    Zweck Dieser Dokumentation
  • 8

    Historie
  • 9

    Hinweise Zur Gewährleistung
  • 10

    Schonender Umgang Mit Ressourcen
  • 11

    Feuchtigkeit Und Infiltration
  • 12

    Überprüfung Der Lieferung

13

2 Allgemeine Sicherheitshinweise

• 13

  Bestimmungsgemäßer Gebrauch
• 14

  Voraussetzung Für Den Sicheren Einsatz
• 15

  Unsachgemäße Änderungen Am Gerät
• 16

  Anforderungen an Besondere Einsatzfälle
• 17

  Einsatz in Explosionsgefährdeten Bereichen
• 18

  Gesetze Und Richtlinien
• 19

  Konformität Mit Europäischen Richtlinien
• 20

  Qualifiziertes Personal
• 21

  Automatisches Reset
• 23

  Beschreibung
  • 23

    Übersicht
  • 25

    Feldmodul Mit OXYMAT 7-Analysenmodul
  • 27

    Feldbediengerät
  • 28

    Identifikation Gerät/Modul
  • 28

    Typschild Feldbediengerät
  • 29

    Modulschild
  • 30

    Warnschild
  • 31

    Merkmale OXYMAT 7
  • 32

    Arbeitsweise OXYMAT 7
  • 34

    Vergleichsgasüberwachung OXYMAT 7
  • 34

    Hinweise
  • 34

    Vergleichsgasüberwachung Mit Druckschalter
• 35

  Einsatzplanung
  • 35

    Allgemeine Hinweise
  • 37

    Transport Und Lagerung
  • 38

    Gaszuleitung/Gasableitung
  • 39

    Anbau-/Aufbaulage

41

5 Einbauen/Anbauen

• 41

  Sicherheitshinweise
• 44

  Feldbediengerät
• 44

  Wandmontage
• 45

  Feldmodul
• 45

  Installieren

47

6 Anschließen

• 47

  Sicherheitshinweise
• 49

  Werkzeug Feldgerät
• 50

  Feldmodul
• 50

  Gasanschlüsse
• 52

  Feldmodul OXYMAT 7 Anschließen
• 54

  Feldmodulkabel
• 57

  Feldbediengerät
• 57

  Hinweise Zur Auswahl Der Anschlussleitungen
• 57

  Anschlussblock
• 59

  Detail Anschlussblock
• 62

  Detail Ethernetanschluss
• 65

  Bedienen
  • 66

    7.1 Bedienen
• 67

  Inbetriebnehmen
  • 67

    Sicherheitshinweise
  • 69

    Gasaufbereitung
  • 70

    Oxymat 7
  • 70

    Vergleichsgas
  • 70

    Nullpunktfehler
  • 72

    Einleitung Vergleichsgas
  • 73

    Vergleichsgas Aus Der Druckgasflasche
  • 73

    Durchfluss Vergleichsgas Prüfen
  • 73

    Messgas-Eingangsbedingungen
  • 74

    Messgasweg Auf Dichtigkeit Prüfen
  • 75

    SIPROCESS GA700 in Betrieb Nehmen

79

9 Instandhalten Und Warten

• 79

  Sicherheitshinweise
• 82

  Reinigung Des Geräts
• 83

  Feldbediengerät/Feldmodul Deinstallieren
• 85

  Fehlerfälle
• 86

  Rücksendeverfahren

87

10 Technische Daten

• 87

  Ermittlung Der Technischen Daten
• 88

  Technische Daten Feldgerät
• 90

  Technische Daten OXYMAT 7

95

11 Maßbilder

• 95

  Feldbediengerät
• 96

  Feldmodul
• 97

  Anhang
  • 97

    Abkürzungen
  • 99

    Literaturverzeichnis
  • 102

    Technische Unterstützung
  • 104

    Zertifikate
  • 105

    Ersatzteile/Zubehör
  • 105

    Hinweise
  • 105

    Ersatzteile Feldbediengerät
  • 107

    Ersatzeile OXYMAT 7 - Feldgerät
  • 109

    Rücklieferung
  • 109

    Technische Unterstützung/Service Und Support
  • 109

    Rücklieferungen
  • 111

    Index
  • 119

    Introduction
  • 119

    Purpose of This Document
  • 120

    History
  • 121

    Notes On Warranty
  • 122

    Environmentally Friendly Use of Resources
  • 123

    Moisture and Infiltration
  • 124

    Checking the Consignment
  • 125

    General Safety Instructions
  • 125

    Proper Use
  • 126

    Prerequisites for Safe Use
  • 127

    Improper Device Modifications
  • 128

    Requirements for Special Applications
  • 129

    For Use in Hazardous Areas
  • 130

    Laws and Directives
  • 131

    Conformity With European Directives
  • 132

    Qualified Personnel
  • 133

    Automatic Reset
  • 135

    Description
  • 135

    Overview
  • 137

    Field Module With OXYMAT 7 Analyzer Module
  • 139

    Field Control Unit
  • 140

    Device/Module Identification
  • 140

    Field Control Unit Rating Plate
  • 141

    Module Rating Plate
  • 142

    Warning Label
  • 143

    Features of OXYMAT 7
  • 144

    Principle of Operation of OXYMAT 7
  • 146

    Reference Gas Monitoring OXYMAT 7
  • 146

    Notes
  • 146

    Reference Gas Monitoring With Pressure Switch
  • 147

    Application Planning
  • 147

    General Information
  • 149

    Transport and Storage
  • 150

    Gas Supply/Discharge Lines
  • 151

    Installation Position
  • 153

    Installing/Mounting
  • 153

    Safety Instructions
  • 155

    Field Control Unit
  • 155

    Wall-Mounting
  • 156

    Field Module
  • 156

    Installing
  • 159

    Wiring
  • 159

    Safety Information
  • 161

    Tools for the Field Device
  • 162

    Field Module
  • 162

    Gas Connections
  • 164

    Connecting the OXYMAT 7 Field Module
  • 166

    Field Module Cable
  • 169

    Field Control Unit
  • 169

    Notes On Selection Connection Cables
  • 169

    Terminal Block
  • 171

    Detail of Terminal Block
  • 174

    Detail of Ethernet Connection
  • 177

    Operation
  • 178

    7.1 Operation
  • 179

    Commissioning
  • 179

    Safety Instructions
  • 181

    Gas Preparation
  • 182

    Oxymat 7
  • 182

    Reference Gas
  • 182

    Zero Point Error
  • 184

    Introduction of Reference Gas
  • 185

    Reference Gas From the Gas Cylinder
  • 185

    Checking the Reference Gas Flow
  • 185

    Sample Gas Inlet Conditions
  • 186

    Checking the Sample Gas Path for Leaks
  • 187

    Commissioning the SIPROCESS GA700
  • 191

    Service and Maintenance
  • 191

    Safety Instructions
  • 194

    Cleaning the Device
  • 195

    Removing a Field Control Unit / Field Module
  • 197

    Errors
  • 198

    Return Procedure
  • 199

    Technical Specifications
  • 199

    Determining the Technical Specifications
  • 200

    Technical Specifications of Field Device
  • 202

    OXYMAT 7 Technical Specifications
  • 207

    Dimension Drawings
  • 207

    Field Control Unit
  • 208

    Field Module

• 3

  Table of Contents
• 11

  Introduction
  • 11

    Purpose of This Document
  • 12

    History
  • 12

    Table 1-1 History
  • 13

    Notes On Warranty
  • 14

    Environmentally Friendly Use of Resources
  • 15

    Conventions
  • 15

    Table 1-2 Conventions On Markups
  • 15

    Table 1-3 Conventions On Terminology

17

2 General Safety Instructions

• 17

  Proper Use
• 18

  Prerequisites for Safe Use
• 19

  Device Modifications
• 20

  Laws and Directives
• 21

  Conformity With European Directives
• 22

  Qualified Personnel
• 23

  Automatic Reset
• 25

  Description
  • 25

    Overview
  • 26

    Rack-Mounted Housing
  • 26

    Figure 3-1 Design of Rack-Mounted Enclosure
  • 27

    Device/Module Identification
  • 27

    Nameplate Layout
  • 27

    Design of Module Nameplate
  • 27

    Figure 3-2 Nameplate
  • 27

    Figure 3-3 Module Nameplate
  • 29

    Oxymat 7
  • 29

    Figure 3-4 Structure of High-Pressure Version, Sample Gas Path With Pipes
  • 30

    Principle of Operation of OXYMAT 7
  • 30

    Figure 3-5 Principle of Operation of OXYMAT 7
  • 31

    Reference Gas Monitoring OXYMAT 7
  • 32

    Reference Gas Monitoring With Pressure Switch
  • 33

    Ultramat 7
  • 33

    Figure 3-6 Design of ULTRAMAT 7, Measurement and Reference Gas Path With Pipes
  • 34

    How the ULTRAMAT 7 Works
  • 34

    Figure 3-7 Principle of Operation of ULTRAMAT 7
  • 35

    Reference Gas Monitoring
  • 37

    Calomat 7
  • 37

    Figure 3-8 Design of CALOMAT 7, Sample Gas Path With Pipes
  • 38

    How the CALOMAT 7 Works
  • 38

    Figure 3-9 Principle of Operation of CALOMAT 7
  • 39

    Combined Operation
  • 39

    Analyzer Module/Installation Location Combinations
  • 39

    Safety Instruction(S)
  • 40

    Figure 3-10 Slots for Analyzer Modules
  • 41

    Figure 3-11 Compatibility Matrix Analyzer Modules ↔ Slots
  • 42

    Operating Modes
  • 42

    Setting Instructions
  • 43

    Operating Modes: Selection of Operating Mode
  • 43

    Gas Connections
  • 43

    Safety Instruction(S)
  • 45

    Sample Gas Restrictors/Clamping Screws
  • 45

    Figure 3-12 Sample Gas Connections With Sample Gas Restrictors
  • 47

    Figure 3-13 Distinction Between Sample Gas Restrictor and Clamping Screw, Sectional Drawing and View
  • 48

    Conditions for Use/Installation
  • 48

    Figure 3-14 Mounting Position Sample Gas Restrictor or Clamping Screw
  • 49

    Table 3-1 Mounting Conditions for the Sample Gas Restrictor: OXYMAT 7
  • 49

    Table 3-2 Mounting Conditions for the Sample Gas Restrictor: ULTRAMAT 7
  • 50

    Table 3-3 Mounting Conditions for the Sample Gas Restrictor: CALOMAT 7
  • 50

    Figure 3-15 Retrofitting of the Sample Gas Restrictors: Example "Pressure Operation, Serial
  • 51

    Plug & Measure Permitted Activities
  • 51

    Plug & Measure
  • 51

    Figure 3-16 Retrofitting of the Sample Gas Restrictors: Example "Pressure Operation, Serial
  • 52

    Setting Instructions
  • 53

    Case Differentiations
  • 53

    Table 3-4 Plug & Measure - Commissioning
  • 53

    Table 3-5 Plug & Measure - Installation/Replacement of an AM
  • 54

    Table 3-6 Plug & Measure - Installation/Replacement of a PM
  • 54

    Table 3-7 Plug & Measure - Replacement of a Pu/Installation of a Used AM
  • 55

    Table 3-8 Plug & Measure - AM Slot Change
  • 56

    Option Modules

57

4 Application Planning

• 57

  Notes On Applications Planning
• 59

  Operation With at Least One OXYMAT 7
• 60

  Table 4-1 Installation Conditions for the Sample Gas Restrictor
• 61

  Operation With at Least One ULTRAMAT 7
• 62

  Operation With at Least One CALOMAT 7
• 63

  Dispose of Sample Gas Through an Exhaust Gas Line

65

5 Installing/Removing Modules in the Rack-Mounted Enclosure

• 65

  Safety Instructions
• 67

  Rack-Mounted Housing Tool
• 67

  Table 5-1 Rack-Mounted Housing Tool
• 68

  Cables
• 68

  Figure 5-1 Wiring and Cabling
• 70

  Installing/Removing Analyzer Modules
• 70

  Note On Installation / Connecting Up
• 70

  Figure 5-2 Schematic Representation of the CAN Bus Cable
• 71

  Installation of the Analyzer Module
• 71

  Figure 5-3 Installing an Analyzer Module Based On the Example of an OXYMAT 7
• 72

  Wiring OXYMAT 7
• 72

  Figure 5-4 AM PCB Interfaces
• 73

  Connecting the ULTRAMAT 7
• 73

  Figure 5-5 AM PCB Interface ULTRAMAT 7
• 74

  Connecting CALOMAT 7
• 74

  Figure 5-6 AM PCB Interface CALOMAT 7
• 75

  Removing an Analyzer Module
• 75

  Figure 5-7 Removing an Analyzer Module Based On the Example of an OXYMAT 7
• 76

  Installing Option Modules
• 76

  Mounting Locations of Option Modules
• 76

  Figure 5-8 Mounting Locations of Option Modules
• 77

  Installing Option Modules
• 77

  Figure 5-9 Installing Option Module Using Example of OM 2.2
• 78

  Wiring Option Modules
• 78

  Figure 5-10 Analyzer Module
• 78

  Figure 5-11 Cabling Using OM 1.1 and OM 2.1 As an Example

79

6 Installing the Device

• 79

  Safety Information
• 81

  Installing
• 81

  Figure 6-1 Dimension Drawing
• 83

  Connecting
  • 83

    Electrical Connections
  • 83

    Note On Safety
  • 83

    Connecting the Power Supply
  • 84

    Figure 7-1 Connecting the Power Supply
  • 85

    Connection of the Signal Lines
  • 86

    Electrical Connections, Pin Assignment
  • 87

    Figure 7-4 Pin Assignment of Optional Module 1.1
  • 88

    Figure 7-5 Pin Assignment of Optional Module 2.1
  • 89

    Spark Suppression: Example
  • 92

    Gas Connections
  • 92

    Restrictors/Clamping Screws
  • 92

    Safety Instructions
  • 93

    Installation/Removal of Restrictors
  • 94

    Oxymat 7
  • 96

    Ultramat 7
  • 97

    Calomat 7
• 99

  Operation
• 101

  Commissioning
  • 101

    Safety Instructions
  • 103

    Gas Preparation
  • 104

    Oxymat 7
  • 104

    Selection of the Reference Gas
  • 104

    Reference Gases
  • 104

    Table 9-1 Selection of the Reference Gas
  • 104

    Table 9-2 Overview of the Reference Gases
  • 105

    Zero Point Error
  • 105

    Table 9-3 Zero Point Error of Organic Gases
  • 106

    Table 9-4 Zero Point Error of Noble Gases
  • 106

    Table 9-5 Zero Point Error of Inorganic Gases
  • 107

    Introduction of Reference Gas
  • 107

    Reference Gas From the Gas Cylinder
  • 108

    Checking the Reference Gas Flow
  • 108

    Sample Gas Inlet Conditions
  • 108

    Checking the Sample Gas Path for Leaks
  • 110

    Ultramat 7
  • 110

    Sample Gas Inlet Conditions
  • 110

    Flow-Type Reference Gas Compartment
  • 111

    Interference Gases/Zero Point Error
  • 111

    Checking the Sample Gas and Reference Gas Path for Leakage
  • 113

    Calomat 7
  • 113

    Zero Point Error
  • 113

    Table 9-6 Zero Offset in the System H in N
  • 114

    Sample Gas Inlet Conditions
  • 114

    Checking the Sample Gas Path for Leaks

115

10 Maintenance and Service

• 115

  Safety Instructions
• 117

  Cleaning the Device
• 118

  Replace Basic Device
• 119

  Replacing the Processing Unit
• 121

  Replacing Option Modules
• 122

  Errors
• 122

  Table 10-1 Error Messages

123

11 Technical Specifications

• 123

  Determining the Technical Specifications
• 124

  Technical Specifications of Rack-Mounted Housing
• 124

  Table 11-1 Rack-Mounted Enclosure: General Technical Specifications
• 124

  Table 11-2 Rack-Mounted Enclosure: Electrical Characteristics
• 124

  Table 11-3 Rack-Mounted Enclosure: Electrical Inputs and Outputs
• 126

  Technical Specifications of Analyzer Modules
• 126

  OXYMAT 7 Technical Specifications
• 127

  Table 11-10 OXYMAT 7: Time Response
• 128

  Table 11-12 OXYMAT 7: Influence Variables
• 129

  Technical Data ULTRAMAT 7
• 130

  Table 11-17 ULTRAMAT 7: Measuring Ranges
• 131

  Table 11-21 ULTRAMAT 7: Influence Variables
• 132

  CALOMAT 7 Technical Specifications
• 133

  Table 11-31 CALOMAT 7: Measuring Response
• 134

  Table 11-33 CALOMAT 7: Climatic Conditions

• 3

  Table of Contents

7

1 Introduction

• 7

  Purpose of This Document
• 7

  History
• 7

  Purpose
• 8

  Field of Application
• 10

  Qualified Personnel for Applications in Hazardous Areas
• 10

  Delivery
• 11

  Transportation and Storage
• 11

  Warranty Conditions

13

2 Safety Instructions

• 13

  Prerequisites for Safe Use
• 13

  Laws and Directives
• 14

  Conformity With European Directives
• 14

  Improper Device Modifications
• 15

  For Use in Hazardous Areas
• 16

  General Directives for Explosion Protection
• 16

  Internal Explosion Protection
• 16

  External Explosion Protection
• 17

  Safety Measures for All Types of Protection
• 17

  Type of Protection "Ex P
• 18

  Type of Protection Ex T and Ex Ec

19

3 General Information

• 19

  Requirements for Special Applications
• 19

  Automatic Reset
• 20

  Measuring High Oxygen Concentrations

21

4 Installing

• 21

  General Safety Instructions
• 23

  Safety Instructions for Hazardous Areas
• 23

  Installation Instructions
• 25

  Rack-Mounted Device
• 25

  Device-Specific Safety Instructions
• 26

  Installing the Rack-Mounted Device
• 27

  Wall-Mounted Device
• 27

  Device-Specific Safety Instructions
• 28

  Installing the Wall-Mounted Device

31

5 Connecting

• 31

  Gas Connections
• 31

  General Safety Instructions
• 32

  Safety Instructions for Hazardous Areas
• 32

  Connection Information
• 34

  Arrangement of the Gas Connections in the Rack-Mounted Device
• 35

  Arrangement of the Gas Connections in the Wall-Mounted Device
• 35

  Overview
• 37

  Purging Gas Connections
• 38

  Connecting Gas
• 39

  Further Information On the Gas Connection
• 39

  Electrical Connections
• 39

  General Safety Instructions
• 40

  Safety Instructions for Hazardous Areas
• 43

  Connection Information
• 43

  Requirements for Electrical Connection
• 44

  Electric Connection of Rack-Mounted Device
• 44

  Device-Specific Safety Instructions
• 44

  Connecting Signal and Ethernet Cables
• 46

  Connecting the Power Supply
• 47

  Wall-Mounted Device Electrical Connection
• 47

  Device-Specific Safety Instructions
• 49

  Connecting the Signal Cables
• 50

  Connecting the Ethernet Cable
• 52

  Connecting the Power Supply

55

6 Commissioning

• 55

  General Safety Instructions
• 56

  Safety Instructions for Hazardous Areas
• 58

  Information On Commissioning
• 59

  Requirements for Commissioning
• 59

  Checking Gas Paths for Leaks
• 59

  General Information On Leaks
• 60

  Recommended Test Setup
• 61

  Checking OXYMAT 7 for Leaks
• 61

  Checking ULTRAMAT 7 for Leaks
• 62

  Checking CALOMAT 7 for Leaks
• 63

  Commissioning the Device

67

7 Operation

• 67

  Local User Interface (LUI)
• 71

  Menu Structure
• 71

  Main Menu
• 72

  Subordinate Menus

77

8 Service and Maintenance

• 77

  General Safety Instructions
• 79

  Safety Instructions for Hazardous Areas
• 80

  Maintaining the Analyzer

81

9 Dismantling and Disposal

• 81

  Dismantling
• 82

  Information On Recycling

• 3

  Table of Contents

7

Introduction

• 7

  Purpose of This Document
• 7

  History
• 7

  Notes On Warranty
• 7

  Check the Scope of Delivery

9

2 General Safety Instructions

• 9

  Prerequisites for Safe Use
• 9

  Device Modifications
• 9

  Laws and Directives
• 9

  Qualified Personnel

11

3 Installing

• 11

  Safety Instructions for Installation
• 11

  Rack-Mounted Device
• 12

  Wall-Mounted Device
• 13

  Installing the Rack-Mounted Device
• 13

  Notes On Installation
• 14

  Installing
• 14

  Installing the Wall-Mounted Device
• 14

  Notes On Installation
• 15

  Installing

17

4 Connecting

• 17

  Electrical Connections
• 17

  Safety Information for Electrical Connection
• 17

  Rack-Mounted Device
• 18

  Wall-Mounted Device
• 18

  Rack-Mounted Device
• 18

  Electrical Connection of the Power Supply
• 20

  Connection of the Signal Lines
• 21

  Electrical Connections, Pin Assignment
• 23

  Wall-Mounted Device
• 23

  Connection to Electricity Supply
• 25

  Electrical Connections/Terminal Assignment
• 27

  Gas Connections
• 30

  Optional Purging Gas Connections (Wall-Mounted Device)

31

5 Leak Test

• 31

  Oxymat 7
• 31

  Checking the Sample Gas Path for Leaks

33

Operation

• 33

  Local User Interface (LUI)
• 37

  Menu Structure
• 37

  Main Menu
• 37

  Subordinate Menus

41

7 Commissioning

• 41

  Requirements
• 42

  Commissioning the SIPROCESS GA700
• 45

  Maintenance & Diagnostics > Identification
  • 45

    [3.09] Maintenance & Diagnostics > Identification
• 45

  Overview
• 46

  Identifying a Device
• 47

  Identifying an Analyzer Module
• 48

  Identifying Additional Features
• 49

  5] Safety
• 49

  Assigning/Changing PIN
• 50

  Settings > Time/Date
  • 50

    [2.02] Settings > Time/Date
• 51

  Settings > Measuring Ranges
  • 51

    [2.03] Settings > Measuring Ranges
• 51

  Overview of Measuring Ranges
• 53

  Setting the Measuring Ranges
• 54

  Setting Autoranging
• 55

  3] Digital Inputs
  • 55

    [2.09.3] Digital Inputs
• 55

  Overview of Digital Inputs
• 59

  Setting Digital Inputs
• 61

  5] Digital Outputs
  • 61

    [2.09.5] Digital Outputs
• 61

  Overview
• 62

  Functions
• 63

  Setting Digital Outputs
• 65

  Setting Functions/Components of a Digital Output
• 69

  Settings > Gas Path/Process Tag Label
  • 69

    [2.12] Settings > Gas Path/Process Tag Label
• 70

  Settings > Calibrations
  • 70

    [2.08] Settings > Calibrations
• 70

  Basics
• 70

  Calibration/Validation
• 72

  Sequence of a Calibration/Validation
• 74

  [2.08.1] Setpoints, Tolerances, Flow Time
• 74

  Overview of Setpoints, Tolerances, Purging Time
• 75

  Setting the Setpoints
• 76

  Setting Validation Tolerances
• 77

  Setting the Calibration Tolerances
• 78

  Setting the Sample Gas Purging Time
• 79

  [2.08.3] Carry Out Calibrations
• 79

  2] Free Calibration
  • 81

    A.1 References
  • 83

    Index