Siemens SIPROCESS GA700 Manuals

3

Deutsch

• • 3

    Table of Contents
  • 7

    Einleitung
    • 7

      Zweck Dieser Dokumentation
    • 8

      Historie
    • 9

      Hinweise Zur Gewährleistung
    • 10

      Schonender Umgang Mit Ressourcen
    • 11

      Feuchtigkeit Und Infiltration
    • 12

      Überprüfung Der Lieferung

• 13

  2 Allgemeine Sicherheitshinweise

  • 13

    Bestimmungsgemäßer Gebrauch
  • 14

    Voraussetzung Für Den Sicheren Einsatz
  • 15

    Unsachgemäße Änderungen Am Gerät
  • 16

    Anforderungen an Besondere Einsatzfälle
  • 17

    Einsatz in Explosionsgefährdeten Bereichen
  • 18

    Gesetze Und Richtlinien
  • 19

    Konformität Mit Europäischen Richtlinien
  • 20

    Qualifiziertes Personal
  • 21

    Automatisches Reset
  • 23

    Beschreibung
    • 23

      Übersicht
    • 25

      Feldmodul Mit OXYMAT 7-Analysenmodul
    • 27

      Feldbediengerät
    • 28

      Identifikation Gerät/Modul
    • 28

      Typschild Feldbediengerät
    • 29

      Modulschild
    • 30

      Warnschild
    • 31

      Merkmale OXYMAT 7
    • 32

      Arbeitsweise OXYMAT 7
    • 34

      Vergleichsgasüberwachung OXYMAT 7
    • 34

      Hinweise
    • 34

      Vergleichsgasüberwachung Mit Druckschalter
  • 35

    Einsatzplanung
    • 35

      Allgemeine Hinweise
    • 37

      Transport Und Lagerung
    • 38

      Gaszuleitung/Gasableitung
    • 39

      Anbau-/Aufbaulage

• 41

  5 Einbauen/Anbauen

  • 41

    Sicherheitshinweise
  • 44

    Feldbediengerät
  • 44

    Wandmontage
  • 45

    Feldmodul
  • 45

    Installieren

• 47

  6 Anschließen

  • 47

    Sicherheitshinweise
  • 49

    Werkzeug Feldgerät
  • 50

    Feldmodul
  • 50

    Gasanschlüsse
  • 52

    Feldmodul OXYMAT 7 Anschließen
  • 54

    Feldmodulkabel
  • 57

    Feldbediengerät
  • 57

    Hinweise Zur Auswahl Der Anschlussleitungen
  • 57

    Anschlussblock
  • 59

    Detail Anschlussblock
  • 62

    Detail Ethernetanschluss
  • 65

    Bedienen
    • 66

      7.1 Bedienen
  • 67

    Inbetriebnehmen
    • 67

      Sicherheitshinweise
    • 69

      Gasaufbereitung
    • 70

      Oxymat 7
    • 70

      Vergleichsgas
    • 70

      Nullpunktfehler
    • 72

      Einleitung Vergleichsgas
    • 73

      Vergleichsgas Aus Der Druckgasflasche
    • 73

      Durchfluss Vergleichsgas Prüfen
    • 73

      Messgas-Eingangsbedingungen
    • 74

      Messgasweg Auf Dichtigkeit Prüfen
    • 75

      SIPROCESS GA700 in Betrieb Nehmen

• 79

  9 Instandhalten Und Warten

  • 79

    Sicherheitshinweise
  • 82

    Reinigung Des Geräts
  • 83

    Feldbediengerät/Feldmodul Deinstallieren
  • 85

    Fehlerfälle
  • 86

    Rücksendeverfahren

• 87

  10 Technische Daten

  • 87

    Ermittlung Der Technischen Daten
  • 88

    Technische Daten Feldgerät
  • 90

    Technische Daten OXYMAT 7

• 95

  11 Maßbilder

  • 95

    Feldbediengerät
  • 96

    Feldmodul
  • 97

    Anhang
    • 97

      Abkürzungen
    • 99

      Literaturverzeichnis
    • 102

      Technische Unterstützung
    • 104

      Zertifikate
    • 105

      Ersatzteile/Zubehör
    • 105

      Hinweise
    • 105

      Ersatzteile Feldbediengerät
    • 107

      Ersatzeile OXYMAT 7 - Feldgerät
    • 109

      Rücklieferung
    • 109

      Technische Unterstützung/Service Und Support
    • 109

      Rücklieferungen
    • 111

      Index

115

English

• • 119

    Introduction
    • 119

      Purpose of This Document
    • 120

      History
    • 121

      Notes On Warranty
    • 122

      Environmentally Friendly Use of Resources
    • 123

      Moisture and Infiltration
    • 124

      Checking the Consignment

• 125

  2 General Safety Instructions

  • 125

    Proper Use
  • 126

    Prerequisites for Safe Use
  • 127

    Improper Device Modifications
  • 128

    Requirements for Special Applications
  • 129

    For Use in Hazardous Areas
  • 130

    Laws and Directives
  • 131

    Conformity with European Directives
  • 132

    Qualified Personnel
  • 133

    Automatic Reset
  • 135

    Description
    • 135

      Overview
    • 137

      Field Module with OXYMAT 7 Analyzer Module
    • 139

      Field Control Unit
    • 140

      Device/Module Identification
    • 140

      Field Control Unit Rating Plate
    • 141

      Module Rating Plate
    • 142

      Warning Label
    • 143

      Features of OXYMAT 7
    • 144

      Principle of Operation of OXYMAT 7
    • 146

      Reference Gas Monitoring OXYMAT 7
    • 146

      Notes
    • 146

      Reference Gas Monitoring with Pressure Switch

• 147

  4 Application Planning

  • 147

    General Information
  • 149

    Transport and Storage
  • 150

    Gas Supply/Discharge Lines
  • 151

    Installation Position

• 153

  5 Installing/Mounting

  • 153

    Safety Instructions
  • 155

    Field Control Unit
  • 155

    Wall-Mounting
  • 156

    Field Module
  • 156

    Installing
  • 159

    Wiring
    • 159

      Safety Information
    • 161

      Tools for the Field Device
    • 162

      Field Module
    • 162

      Gas Connections
    • 164

      Connecting the OXYMAT 7 Field Module
    • 166

      Field Module Cable
    • 169

      Field Control Unit
    • 169

      Notes On Selection Connection Cables
    • 169

      Terminal Block
    • 171

      Detail of Terminal Block
    • 174

      Detail of Ethernet Connection
  • 177

    Operation
    • 178

      7.1 Operation
  • 179

    Commissioning
    • 179

      Safety Instructions
    • 181

      Gas Preparation
    • 182

      Oxymat 7
    • 182

      Reference Gas
    • 182

      Zero Point Error
    • 184

      Introduction of Reference Gas
    • 185

      Reference Gas From the Gas Cylinder
    • 185

      Checking the Reference Gas Flow
    • 185

      Sample Gas Inlet Conditions
    • 186

      Checking the Sample Gas Path for Leaks
    • 187

      Commissioning the SIPROCESS GA700

• 191

  9 Service and Maintenance

  • 191

    Safety Instructions
  • 194

    Cleaning the Device
  • 195

    Removing a Field Control Unit / Field Module
  • 197

    Errors
  • 198

    Return Procedure

• 199

  10 Technical Specifications

  • 199

    Determining the Technical Specifications
  • 200

    Technical Specifications of Field Device
  • 202

    OXYMAT 7 Technical Specifications

• 207

  11 Dimension Drawings

  • 207

    Field Control Unit
  • 208

    Field Module

• 209

  Appendix

  • 209

    Abbreviations
  • 211

    References
  • 214

    Technical Support
  • 215

    Certificate
  • 216

    Spare Parts/Accessories
  • 216

    Notes
  • 216

    Spare Parts for Field Control Unit
  • 218

    Spare Part OXYMAT 7 - Field Device
  • 220

    Returned Delivery
  • 220

    Service and Support
  • 223

    Index

• 3

  Table of Contents
• 11

  Introduction
  • 11

    Purpose of This Document
  • 12

    History
  • 12

    Table 1-1 History
  • 13

    Notes On Warranty
  • 14

    Environmentally Friendly Use of Resources
  • 15

    Conventions
  • 15

    Table 1-2 Conventions On Markups
  • 15

    Table 1-3 Conventions On Terminology

17

2 General Safety Instructions

• 17

  Proper Use
• 18

  Prerequisites for Safe Use
• 19

  Device Modifications
• 20

  Laws and Directives
• 21

  Conformity with European Directives
• 22

  Qualified Personnel
• 23

  Automatic Reset
• 25

  Description
  • 25

    Overview
  • 26

    Rack-Mounted Housing
  • 26

    Figure 3-1 Design of Rack-Mounted Enclosure
  • 27

    Device/Module Identification
  • 27

    Nameplate Layout
  • 27

    Design of Module Nameplate
  • 27

    Figure 3-2 Nameplate
  • 27

    Figure 3-3 Module Nameplate
  • 29

    Oxymat 7
  • 29

    Figure 3-4 Structure of High-Pressure Version, Sample Gas Path with Pipes
  • 30

    Principle of Operation of OXYMAT 7
  • 30

    Figure 3-5 Principle of Operation of OXYMAT 7
  • 31

    Reference Gas Monitoring OXYMAT 7
  • 32

    Reference Gas Monitoring with Pressure Switch
  • 33

    Ultramat 7
  • 33

    Figure 3-6 Design of ULTRAMAT 7, Measurement and Reference Gas Path with Pipes
  • 34

    How the ULTRAMAT 7 Works
  • 34

    Figure 3-7 Principle of Operation of ULTRAMAT 7
  • 35

    Reference Gas Monitoring
  • 37

    Calomat 7
  • 37

    Figure 3-8 Design of CALOMAT 7, Sample Gas Path with Pipes
  • 38

    How the CALOMAT 7 Works
  • 38

    Figure 3-9 Principle of Operation of CALOMAT 7
  • 39

    Combined Operation
  • 39

    Analyzer Module/Installation Location Combinations
  • 39

    Safety Instruction(S)
  • 40

    Figure 3-10 Slots for Analyzer Modules
  • 41

    Figure 3-11 Compatibility Matrix Analyzer Modules ↔ Slots
  • 42

    Operating Modes
  • 42

    Setting Instructions
  • 43

    Operating Modes: Selection of Operating Mode
  • 43

    Gas Connections
  • 43

    Safety Instruction(S)
  • 45

    Sample Gas Restrictors/Clamping Screws
  • 45

    Figure 3-12 Sample Gas Connections with Sample Gas Restrictors
  • 47

    Figure 3-13 Distinction Between Sample Gas Restrictor and Clamping Screw, Sectional Drawing and View
  • 48

    Conditions for Use/Installation
  • 48

    Figure 3-14 Mounting Position Sample Gas Restrictor or Clamping Screw
  • 49

    Table 3-1 Mounting Conditions for the Sample Gas Restrictor: OXYMAT 7
  • 49

    Table 3-2 Mounting Conditions for the Sample Gas Restrictor: ULTRAMAT 7
  • 50

    Table 3-3 Mounting Conditions for the Sample Gas Restrictor: CALOMAT 7
  • 50

    Figure 3-15 Retrofitting of the Sample Gas Restrictors: Example "Pressure Operation, Serial
  • 51

    Plug & Measure Permitted Activities
  • 51

    Plug & Measure
  • 51

    Figure 3-16 Retrofitting of the Sample Gas Restrictors: Example "Pressure Operation, Serial
  • 52

    Setting Instructions
  • 53

    Case Differentiations
  • 53

    Table 3-4 Plug & Measure - Commissioning
  • 53

    Table 3-5 Plug & Measure - Installation/Replacement of an AM
  • 54

    Table 3-6 Plug & Measure - Installation/Replacement of a PM
  • 54

    Table 3-7 Plug & Measure - Replacement of a Pu/Installation of a Used AM
  • 55

    Table 3-8 Plug & Measure - AM Slot Change
  • 56

    Option Modules

57

4 Application Planning

• 57

  Notes On Applications Planning
• 59

  Operation with at Least One OXYMAT 7
• 60

  Table 4-1 Installation Conditions for the Sample Gas Restrictor
• 61

  Operation with at Least One ULTRAMAT 7
• 62

  Operation with at Least One CALOMAT 7
• 63

  Dispose of Sample Gas Through an Exhaust Gas Line

65

5 Installing/Removing Modules in the Rack-Mounted Enclosure

• 65

  Safety Instructions
• 67

  Rack-Mounted Housing Tool
• 67

  Table 5-1 Rack-Mounted Housing Tool
• 68

  Cables
• 68

  Figure 5-1 Wiring and Cabling
• 70

  Installing/Removing Analyzer Modules
• 70

  Note On Installation / Connecting Up
• 70

  Figure 5-2 Schematic Representation of the CAN Bus Cable
• 71

  Installation of the Analyzer Module
• 71

  Figure 5-3 Installing an Analyzer Module Based On the Example of an OXYMAT 7
• 72

  Wiring OXYMAT 7
• 72

  Figure 5-4 AM PCB Interfaces
• 73

  Connecting the ULTRAMAT 7
• 73

  Figure 5-5 AM PCB Interface ULTRAMAT 7
• 74

  Connecting CALOMAT 7
• 74

  Figure 5-6 AM PCB Interface CALOMAT 7
• 75

  Removing an Analyzer Module
• 75

  Figure 5-7 Removing an Analyzer Module Based On the Example of an OXYMAT 7
• 76

  Installing Option Modules
• 76

  Mounting Locations of Option Modules
• 76

  Figure 5-8 Mounting Locations of Option Modules
• 77

  Installing Option Modules
• 77

  Figure 5-9 Installing Option Module Using Example of OM 2.2
• 78

  Wiring Option Modules
• 78

  Figure 5-10 Analyzer Module
• 78

  Figure 5-11 Cabling Using OM 1.1 and OM 2.1 As an Example

79

6 Installing the Device

• 79

  Safety Information
• 81

  Installing
• 81

  Figure 6-1 Dimension Drawing
• 83

  Connecting
  • 83

    Electrical Connections
  • 83

    Note On Safety
  • 83

    Connecting the Power Supply
  • 84

    Figure 7-1 Connecting the Power Supply
  • 85

    Connection of the Signal Lines
  • 86

    Electrical Connections, Pin Assignment
  • 87

    Figure 7-4 Pin Assignment of Optional Module 1.1
  • 88

    Figure 7-5 Pin Assignment of Optional Module 2.1
  • 89

    Spark Suppression: Example
  • 92

    Gas Connections
  • 92

    Restrictors/Clamping Screws
  • 92

    Safety Instructions
  • 93

    Installation/Removal of Restrictors
  • 94

    Oxymat 7
  • 96

    Ultramat 7
  • 97

    Calomat 7
• 99

  Operation
• 101

  Commissioning
  • 101

    Safety Instructions
  • 103

    Gas Preparation
  • 104

    Oxymat 7
  • 104

    Selection of the Reference Gas
  • 104

    Reference Gases
  • 104

    Table 9-1 Selection of the Reference Gas
  • 104

    Table 9-2 Overview of the Reference Gases
  • 105

    Zero Point Error
  • 105

    Table 9-3 Zero Point Error of Organic Gases
  • 106

    Table 9-4 Zero Point Error of Noble Gases
  • 106

    Table 9-5 Zero Point Error of Inorganic Gases
  • 107

    Introduction of Reference Gas
  • 107

    Reference Gas From the Gas Cylinder
  • 108

    Checking the Reference Gas Flow
  • 108

    Sample Gas Inlet Conditions
  • 108

    Checking the Sample Gas Path for Leaks
  • 110

    Ultramat 7
  • 110

    Sample Gas Inlet Conditions
  • 110

    Flow-Type Reference Gas Compartment
  • 111

    Interference Gases/Zero Point Error
  • 111

    Checking the Sample Gas and Reference Gas Path for Leakage
  • 113

    Calomat 7
  • 113

    Zero Point Error
  • 113

    Table 9-6 Zero Offset in the System H in N
  • 114

    Sample Gas Inlet Conditions
  • 114

    Checking the Sample Gas Path for Leaks

• 3

  Table of Contents

7

1 Introduction

• 7

  Purpose of this Document
• 7

  History
• 8

  Purpose
• 8

  Field of Application
• 9

  Qualified Personnel
• 9

  Checking Delivery
• 10

  Transportation and Storage
• 10

  Warranty Conditions

11

2 Safety Instructions

• 11

  Requirement for Safe Use
• 11

  Warning Symbols on the Device
• 11

  Laws and Directives
• 12

  Conformity with European Directives
• 12

  Basic Safety Instructions

15

3 General Information

• 15

  Requirements for Special Applications
• 15

  Automatic Reset
• 16

  Measuring High Oxygen Concentrations

17

4 Combination Operation

• 17

  Slots for Analyzer Modules
• 18

  Operating Modes
• 18

  Setting Note
• 18

  Serial/Parallel Operation
• 18

  Pressure Operation/Suction Operation
• 19

  Changing the Operating Mode
• 19

  Gas Connections
• 19

  Sample Gas Restrictors/Clamping Screws
• 22

  Mounting Conditions
• 26

  Plug & Measure: Permissible Activities
• 26

  General Information
• 26

  Notes on the Configuration Change
• 28

  Case Differentiations

31

5 Installing

• 31

  General Safety Instructions for Installation
• 33

  Installation Instructions
• 34

  Rack-Mounted Device
• 34

  Device-Specific Safety Instructions
• 35

  Installing the Rack-Mounted Device
• 36

  Wall-Mounted Device
• 36

  Device-Specific Safety Instructions
• 36

  Installing the Wall-Mounted Device

39

6 Connecting

• 39

  Gas Connections
• 39

  General Safety Instructions for Gas Connections
• 40

  Connection Information
• 42

  Installing/Removing the Sample Gas Restrictor
• 43

  Gas Connections for Rack Device/Wall-Mounted Device
• 43

  Oxymat 7
• 46

  Ultramat 7
• 48

  Calomat 7
• 50

  Purging Gas Connections on Wall-Mounted Device
• 51

  Connecting Gas
• 51

  Electrical Connections
• 51

  General Safety Instructions for Electrical Connections
• 52

  Connection Information
• 53

  Requirements for Electrical Connection
• 53

  Connecting Rack-Mounted Device Electrically
• 53

  Connecting Signal and Ethernet Cables
• 55

  Connecting the Power Supply
• 56

  Electrical Connections and Pin Assignments at the Rack-Mounted Device
• 60

  Connecting Wall-Mounted Device Electrically
• 60

  Device-Specific Safety Instructions
• 61

  Connecting the Signal Cables
• 62

  Connecting the Ethernet Cable
• 64

  Connecting the Power Supply
• 65

  Electrical Connections and Terminal Assignment at the Wall-Mounted Device
• 69

  Spark Suppression: Example
• 70

  Overview: Spark Suppression for Rack-Mounted Device
• 71

  Overview: Spark Suppression for Wall-Mounted Device
• 71

  Measures to Suppress Sparks

73

7 Commissioning

• 73

  General Safety Instructions for Commissioning
• 74

  General Information on Commissioning
• 76

  Gas Preparation
• 77

  Introduction of Reference Gas
• 77

  General Information on Reference Gas
• 78

  Introducing Reference Gas
• 78

  Requirements for Reference Gas from the Gas Cylinder
• 78

  Check the Reference Gas Flow
• 79

  Reference Gas Monitoring with Pressure Switch
• 79

  Checking Gas Paths for Leaks
• 79

  General Information on Leaks
• 80

  Recommended Test Setup
• 81

  Checking the OXYMAT 7 for Leaks
• 82

  Checking the ULTRAMAT 7 for Leaks
• 83

  Checking the CALOMAT 7 for Leaks
• 83

  Requirements for Startup
• 84

  Commissioning the Device
  • 87

    [1.1] Input of Basic Settings
  • 88

    [1.2] Set Automatic Log-Off
  • 89

    [1.3] Set Analog Outputs
  • 91

    [1.4] Measuring Ranges
• 91

  Overview of Measuring Ranges
• 92

  Setting the Measuring Ranges
• 94

  Setting Autoranging
• 96

  Calibration
• 96

  Calibration/Validation Overview
• 99

  Carrying out Calibration/Validation
  • 101

    [1.6] Save Parameter Set
• 101

  Parameter Sets Overview
• 101

  Save Parameter Set

• 3

  Table of Contents
• 7

  Introduction
  • 7

    Purpose of This Document
  • 7

    Notes On Warranty

9

2 General Safety Instructions

• 9

  Proper Use
• 9

  Prerequisites for Safe Use
• 9

  Device Modifications
• 10

  Laws and Directives
• 10

  Conformity with European Directives
• 11

  Qualified Personnel
• 13

  Description
  • 14

    Design
  • 14

    Wall Housing
  • 14

    Figure 3-1 Wall Housing
  • 15

    Nameplate Layout
  • 16

    Oxymat 7
  • 16

    Figure 3-2 Structure of High-Pressure Version, Sample Gas Path with Pipes
  • 17

    Design of Module Nameplate
  • 17

    Figure 3-3 Module Nameplate
  • 18

    Important Features
  • 18

    Oxymat 7
  • 19

    Functional Principles
  • 19

    Oxymat 7
  • 19

    Figure 3-4 Principle of Operation of OXYMAT 7
  • 21

    Reference Gas Monitoring, OXYMAT 7
  • 21

    Reference Gas Monitoring with Pressure Switch

23

4 Application Planning

• 24

  Operation with at Least One OXYMAT 7

27

5 Installing the Analyzer Modules and Option Module

• 27

  Safety Notes for Installation
• 28

  Installation of the Analyzer Modules
• 28

  Device Expansion By a Second Analyzer Module
• 29

  Oxymat 7
• 29

  Figure 5-1 Unlocking the Connector for Equipotential Bonding
• 30

  Figure 5-2 OXYMAT 7 Installation
• 31

  Figure 5-3 AM-PCB Interfaces
• 32

  Figure 5-4 Connection Between Terminal Block and OM2.1
• 34

  Installing the Option Module OM 2.1
• 34

  Figure 5-5 Cabling
• 35

  Figure 5-6 Installation of Option Module OM 2.1
• 36

  Cabling
• 36

  Figure 5-7 Connecting Option Module OM 2.1 to Analyzer Modules 1 and 2

37

6 Installing the Device

• 37

  Safety Instructions for Installation
• 37

  Notes On Installation
• 38

  Installing
• 38

  Figure 6-1 Drilling Template

39

7 Connecting

• 39

  Safety Notes for Connection
• 40

  Connection to Electricity Supply
• 41

  Figure 7-1 Electrical Connection
• 43

  Electrical Connections/Terminal Assignment
• 43

  Figure 7-2 Pin Assignment of Standard Terminal Block, Terminal Rows a and B
• 44

  Figure 7-3 Pin Assignment of Standard Terminal Block, Terminal Rows C and D
• 45

  Purging Gas Connections (Optional)
• 45

  Figure 7-4 Purging Gas Connections
• 46

  Gas Connections
• 47

  Figure 7-5 Wall-Mounted Device, Bottom
• 49

  Operation

51

9 Commissioning

• 52

  General Information
• 53

  Oxymat 7
• 53

  Selection of the Reference Gas
• 53

  Reference Gases
• 54

  Zero Point Error
• 56

  Introducing Reference Gas
• 56

  Reference Gas From the Gas Cylinder
• 56

  Checking the Reference Gas Flow
• 56

  Sample Gas Inlet Conditions
• 57

  Checking the Sample Gas Path for Leaks

59

10 Maintenance and Servicing

• 59

  Safety Instructions for Maintenance
• 60

  Notes On Maintenance
• 60

  Replacing the Door Seal and Sealing Set
• 61

  Figure 10-1 Unlocking the Connector for Equipotential Bonding
• 62

  Figure 10-2 Replacing Seals
• 63

  Replace Basic Device
• 64

  Replacing the Processing Unit
• 64

  Figure 10-3 Cabling
• 65

  Figure 10-4 Replacing the Processing Unit
• 67

  Replacing the Cable Gland Set
• 68

  Figure 10-5 Replacing the Cable Gland Set
• 69

  Errors
• 70

  Return Procedure