Fuel Pump; Fuel Pump And Associated Parts; Removal; Installation - Isuzu 1999 RODEO Workshop Manual

6C–6 ENGINE FUEL (6VD1 3.2L)

Fuel Pump and Associated Parts

Legend
(1) Fuel Feed Port
(2) Fuel Tube/Quick Connector
(3) Fuel Return Port
(4) Fuel Pump and Sender Assembly
(5) Connector; Fuel Feed Pump

Removal

CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis, see Section "Driveability and Emission".
1. Disconnect battery ground cable.
2. Loosen fuel filler cap.
3. Support underneath of the fuel tank assembly (11)
with a lifter.
4. Remove fuel tank assembly(11). Refer to "Fuel Tank
Removal" in this section.
5. Remove Fuel Tube/Quick Connector (2).
NOTE: Handling of the fuel tube sure to refer "Fuel
Tube/Quick Connector Fittings" in this section.
6. Remove fuel pump and sender (FPAS) assembly (4)
fixing snap ring and remove the FPAS assembly.

Fuel Pump

(6) Connector; Fuel Level Sensor
(7) Snap Ring
(8) Hose; Evaporative Fuel
(9) Hose; Air Breather
(10) Hose; Fuel Filler
(11) Fuel Tank Assembly
NOTE: After removing pump assembly (4), cover fuel
tank to prevent any dust entering.

Installation

1. Install FPAS assembly(4).
2. Install Fuel Tube/Quick Connector (2).
NOTE: Handling of the fuel tube sure to refer "Fuel
Tube/Quick Connector Fittings" in this section.
3. Install fuel tank assembly(11). Refer to "Fuel Tank
Installation".
4. Fill the tank with fuel and tighten fuel filler cap.
5. Connect battery ground cable.
140RX004