Installation - Isuzu 1999 RODEO Workshop Manual

6B–10 ENGINE COOLING (6VD1 3.2L)
Cap tester: J–24460–01
Adapter: J–33984–A

Installation

1. Install rubber cushions on both sides of radiator
bottom.
2. Install radiator assembly with hose, taking care not to
damage the radiator core with a fan blade.
3. Connect reserve tank hose (4).
4. Install lower fan guide (3).
5. Connect radiator inlet hose and outlet hose to the
engine.
6. Connect oil cooler
transmission.
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hose (1) to automatic
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7. Connect battery ground cable.
8. Pour engine coolant up to filler neck of radiator, and
up to MAX mark of reserve tank.
Important operation (in case of 100% engine coolant
change) procedure for filling with engine coolant.
f Remove radiator cap.
f Fill with engine coolant (EC) to the radiator filler
neck.
f Fill with EC to the "MAX" line on the reservoir.
f Start the engine with the radiator cap removed and
bring to operating temperature by running engine at
2,500 ∼ 3,000 rpm for 30 minutes.
f By EC temperature gauge reading make sure that
the thermostat is open.
f If air bubbles come up to the radiator filler neck,
replenish with EC repeat until the EC level does not
drop any further. Install the radiator cap and stop
the engine.
f Replenish EC to the "MAX" line on the reservoir and
leave as it is until the engine gets cool.
f After the engine gets cool, start the engine and
make sure there is no water running noise heard
from the heater core while the engine runs at 3,000
rpm.
f Should water running noise be heard, repeat the
same procedure from the beginning.
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