Suzuki LT-Z400 Owner's Manual
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Suzuki LT-Z400 Owner's Manual

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LT-Z400
MANUEL DU PROPRIETAIRE
This owner's manual contains
important safety information.
Please read it carefully.
Never allow anyone under 16
years old to ride this ATV.
OWNER'S MANUAL
BRUGERVEJLEDNING
Ce 'Manuel du propriétaire contient
des informations importantes
concernant la sécurité.
Le lire soigneusement.
Ne jamais autoriser les enfants
âgés de moins de 16 ans à
piloter ce V.T.T.
Denne brugervejledning indeholder
vigtige sikkerhedsoplysninger.
Læs den omhyggeligt.
Lad aldrig børn på under 16 år
køre på denne ATV.
Part No. 99011-07G54-28B
Part No. 99011-07G54-01B
April, 2006
EN, FR, DA
TK

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Hans heimer
February 2, 2025

at what temputure on the ltz400 should the **** turn on

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Mr. Anderson
February 10, 2025

The cooling fan for a Suzuki LT-Z400 should turn on at approximately 98°C (208°F).

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Summary of Contents for Suzuki LT-Z400

  • Page 1 LT-Z400 OWNER’S MANUAL MANUEL DU PROPRIETAIRE BRUGERVEJLEDNING This owner’s manual contains Ce ’Manuel du propriétaire contient Denne brugervejledning indeholder important safety information. des informations importantes vigtige sikkerhedsoplysninger. Please read it carefully. concernant la sécurité. Læs den omhyggeligt. Le lire soigneusement.
  • Page 2 ENGLISH LT-Z400 OWNER’S MANUAL This manual should be considered a permanent part of the vehi- cle and should remain with the vehicle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle.
  • Page 3 ATV’s tail could result in death or injury. box. CAUTION Indicates a potential hazard that could result in vehicle damage. NOTE: Indicates special information to make maintenance easier or instructions clearer. © COPYRIGHT SUZUKI MOTOR CORPORATION 2006...
  • Page 4 NOTICE TO OWNER’S • Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You AN ATV IS NOT A TOY AND CAN should also wear eye protection BE HAZARDOUS TO OPERATE. An (goggles or face shield), gloves, ATV handles differently from other boots, long-sleeved shirt or jacket, vehicles including motorcycles and...
  • Page 5 • Never operate the ATV on hills too • Always use proper procedures if steep for the ATV or for your abili- you stall or roll backwards when ties. Practice on smaller hills climbing a hill. To avoid stalling, before attempting larger hills. use the proper gear and maintain •...
  • Page 6 • Always use the size and type tires specified in this manual. Always maintain proper tire pressure as described in this manual. • Never modify an ATV through improper installation or use of accessories. • Never exceed the stated load capacity for an ATV.

  • Page 8: Table Of Contents

    TABLE OF CONTENTS FUEL AND ENGINE OIL RECOMMENDATION CONTROLS, EQUIPMENT AND ADJUSTMENTS RIDING YOUR ATV ACCESSORY USE AND VEHICLE LOADING INSPECTION AND MAINTENANCE TROUBLESHOOTING PREPARATION FOR WINTER RIDING TRANSPORTING CLEANING PROCEDURE CONSUMER INFORMATION SPECIFICATIONS INDEX...

  • Page 10: Fuel And Engine Oil Recommendation

    FUEL AND ENGINE OIL RECOMMENDATION FUEL ........................1-2 ENGINE OIL ......................1-2...
  • Page 11 Blends of unleaded gasoline and eth- anol (grain alcohol), also known as SAE Engine Oil Viscosity gasohol, are commercially available Suzuki recommends the use of SAE in some areas. You can use these 10W-40 engine oil. If SAE 10W-40 blends, provided they contain no engine oil is not available, select an more than 5% ethanol.
  • Page 12 JASO T903 Energy Conserving The JASO T903 standard is an index Suzuki does not recommend the use to select engine oils for 4-stroke of “ENERGY CONSERVING” oils. motorcycle and ATV engines. Motor- Some engine oils which have an API cycle and ATV engines lubricate...

  • Page 14: Controls, Equipment And Adjustments

    CONTROLS, EQUIPMENT AND ADJUSTMENTS LOCATION OF PARTS ..................2-2 KEY ........................2-5 IGNITION SWITCH ....................2-5 INDICATOR LIGHTS ................... 2-6 GEARSHIFT LEVER .................... 2-7 REVERSE SELECTION KNOB ................2-7 LEFT HANDLEBAR ..................... 2-8 CHOKE LEVER ....................2-9 RIGHT HANDLEBAR ..................2-9 THROTTLE LIMITER ..................

  • Page 15: Location Of Parts

    CONTROLS, EQUIPMENT AND ADJUSTMENTS LOCATION OF PARTS 1 Clutch lever 2 Left handlebar switches 3 Choke lever 4 Parking brake lock 5 Indicator lights 6 Ignition switch 7 Front brake fluid reservoir 8 Front brake lever 9 Fuel tank cap 0 Reverse selection knob A Throttle lever...
  • Page 16 B Seat lock C Fuel valve D Gearshift lever E Footrests...
  • Page 17 F Rear brake pedal...

  • Page 18: Key

    IGNITION SWITCH WARNING Indicates a potential hazard that could result in injury or death. The ignition switch has three posi- tions. “OFF” position All electrical circuits are cut off. The engine will not start. The key can be removed. Two keys come with this vehicle. “ON”...

  • Page 19: Indicator Lights

    INDICATOR LIGHTS CAUTION Operating the ATV while the cool- ant temperature indicator is lit can damage your ATV. Continued operation of the ATV with high engine coolant tempera- ture may result in engine damage or premature wear. If the coolant temperature indica- tor comes on, stop the engine and Reverse Indicator 1 allow it to cool before restarting.

  • Page 20: Gearshift Lever

    GEARSHIFT LEVER REVERSE SELECTION KNOB This vehicle has a 5-speed transmis- This vehicle has a reverse gear. To sion which operates as shown in the shift into reverse gear, completely illustration. The shift lever is attached stop the vehicle and shift the trans- to a ratchet type mechanism in the mission into 1st gear while holding transmission.

  • Page 21: Left Handlebar

    Engine Stop Switch 4 LEFT HANDLEBAR “OFF” position The ignition circuit is off and the engine cannot start or run. “RUN” position The ignition circuit is on and the engine can run. Electric Starter Button 5 Use this button to turn the starter motor.

  • Page 22: Choke Lever

    CHOKE LEVER RIGHT HANDLEBAR Front Brake Lever 1 The carburetor of this vehicle has a choke system to provide easy starting Apply the front brake by squeezing when the engine is cold. The choke the front brake lever towards the grip. system works by moving the choke Throttle Lever 2 lever to the ENGAGE position.

  • Page 23: Throttle Limiter

    THROTTLE LIMITER FUEL VALVE This vehicle is equipped with an auto- matic type, diaphragm style fuel valve. There are three positions: “ON,” “RES” and “PRI.” FUEL Use the throttle limiter to restrict max- imum engine power by limiting throttle lever travel. Adjust this limiter accord- ing to the rider’s skill and experience.

  • Page 24: Fuel Tank Cap

    FUEL TANK CAP FUEL “PRI” (PRIME) Position In this position, fuel can flow from the To open the fuel tank cap, remove the fuel valve to the carburetor. This posi- end of the vent tube from the vehicle tion is used for checking the fuel sup- body.
  • Page 25 WARNING Improper fueling of the ATV can be hazardous. Failure to follow safety precau- tions when refueling could result in a fire or cause you to breathe toxic fumes. Refuel in a well ventilated area. Fuel level Make sure the engine is off and Filler neck avoid spilling fuel on a hot engine.

  • Page 26: Seat Lock

    SEAT LOCK FLAG BRACKET To remove the seat, move the seat A bracket is provided so you can lock lever backward. Raise the rear mount a flag on your ATV. end of the seat and slide it backward. To lock the seat, slide the seat hook into the seat hook retainer and push down firmly.

  • Page 27: Front Suspension

    This adjustment can be performed by changing the adjuster ring position. However, Suzuki recommends that this adjustment be done by your authorized Suzuki dealer, since a special tool is needed for this job. To set the rebound damping force adjuster to the standard position, turn...

  • Page 28: Rear Suspension

    However, Suzuki recommends that this adjustment be done by your Turn the adjuster clockwise from the authorized Suzuki dealer, since a standard position to stiffen the damp- special tool is needed for this job. ing force. Turn the adjuster counter- clockwise to soften the damping force.
  • Page 29 Damping Force Adjustment The rebound and compression damp- ing force can be individually adjusted by turning the respective adjusters. The rebound damping force adjuster 1 is located at the bottom of the rear suspension. The compression damp- ing force adjuster 2 is located at the left side of the vehicle.

  • Page 30: Riding Your Atv

    RIDING YOUR ATV WHAT YOU SHOULD KNOW BEFORE RIDING ..........3-2 INSPECTION BEFORE RIDING ................3-3 WHAT TO WEAR ....................3-5 BREAK-IN ......................3-6 STARTING THE ENGINE ..................3-7 STARTING OFF AND SHIFTING ................ 3-8 BRAKING ......................3-13 PARKING ......................3-13 TURNING ......................

  • Page 31: What You Should Know Before Riding

    RIDING YOUR ATV WARNING Operating this ATV after consum- WARNING ing alcohol or drugs can be haz- ardous. Indicates a potential hazard that could result in injury or death. Alcohol and drugs could seriously affect your judgment and cause you to react more slowly. They can WHAT YOU SHOULD KNOW also affect your balance and per- BEFORE RIDING...

  • Page 32: Inspection Before Riding

    INSPECTION BEFORE RIDING WARNING WARNING Operating this ATV with improper modifications can be hazardous. Failure to inspect the ATV before operating it can be hazardous. Improper installation of accesso- Failure to perform proper mainte- ries or modification of this vehicle nance can also be hazardous.
  • Page 33 WARNING WHAT TO CHECK FOR CHECK Checking maintenance items Steering 1. Smoothness 2. No restriction of when the engine is running can be movement hazardous. 3. No play or looseness Brakes 1. Brake fluid level You could be severely injured if 2.

  • Page 34: What To Wear

    WHAT TO WEAR A helmet is the most important piece of gear you should wear. A helmet WARNING can help prevent a serious head injury. Choose a helmet that fits snugly. Ask your dealer for help in Operating this ATV without wear- ing an approved motorcycle hel- selecting a good quality helmet that fits properly.

  • Page 35: Break-In

    BREAK-IN Observe Your Initial and Most Critical Service The first month is the most important The initial service (break-in mainte- in the life of your vehicle. Proper oper- nance) is the most important service ation during this break-in period will your vehicle will receive.

  • Page 36: Starting The Engine

    STARTING THE ENGINE If the ambient temperature is at or above 5°C (40°F): Before attempting to start the engine, 1. Move the choke lever to the make sure to follow these steps. ENGAGE position halfway. 1. Shift the transmission to neutral. 2.

  • Page 37: Starting Off And Shifting

    When the Engine is Warm: STARTING OFF AND SHIFTING 1. Apply the rear brake pedal and WARNING release the parking brake by squeezing the clutch lever. 2. Squeeze the clutch lever, open the Carrying a passenger on this ATV throttle slightly and push the elec- can be hazardous.
  • Page 38 WARNING WARNING Operating this ATV on paved sur- Operating this ATV on public faces, including sidewalks, paths, streets, roads or highways can be parking lots, driveways, hazardous. streets can be hazardous. You can collide with another vehi- ATV tires are designed for off-road cle if you ride on public roads.
  • Page 39 WARNING WARNING Attempting wheelies, jumps, and Removing your hands from the other stunts can be hazardous. handlebars or feet from the foot- rests during operation can be haz- Stunt riding increases the chance ardous. of an accident, including an over- turn.
  • Page 40 WARNING WARNING Failure to use extra care when Failure to use extra care when operating on excessively rough, operating this ATV on unfamiliar slippery, or loose terrain can be terrain can be hazardous. hazardous. You can come upon hidden rocks, Failure to use extra care can bumps, or holes, without enough cause loss of traction or vehicle...
  • Page 41 WARNING Opening the throttle suddenly can be hazardous. The front wheels can lift off the ground and cause loss of control of the ATV. Always open the throttle gradu- ally when you accelerate. Locked WARNING Released After making sure that the engine is Shifting incorrectly can be hazard- warm, apply the rear brake and then ous.

  • Page 42: Braking

    BRAKING PARKING To stop the ATV, first release the throt- After stopping the ATV according to tle lever. Next, apply the front and rear the “BRAKING” section, shift to neu- brakes evenly and at the same time. tral. Neutral position can be confirmed As vehicle speed decreases, shift by observing the neutral indicator down through the gears.

  • Page 43: Turning

    TURNING To turn the ATV, use the following technique: WARNING • Turn the handlebars in the direc- tion of the turn. • Shift body weight slightly forward Turning the ATV improperly can be hazardous. and support your weight on the outer footrest.

  • Page 44: Skidding Or Sliding

    SKIDDING OR SLIDING OPERATION ON HILLS WARNING WARNING Skidding or sliding improperly can Operating this ATV on exces- be hazardous. sively steep hills can be hazard- ous. You may lose control of your ATV, or regain traction unexpectedly, The ATV can overturn more easily which may cause the ATV to over- on extremely steep hills than on turn.
  • Page 45 Climbing a Hill To climb a hill with the ATV, follow the directions below. WARNING 1. Speed up and maintain a steady speed before reaching the bottom Climbing hills improperly can be of the hill. Shift down to increase hazardous. approach speed, if necessary.
  • Page 46 You may start to climb a hill and may a. If you are able to, drag the rear be unable to make it to the top. If this end of the ATV around until the happens, use the correct procedure vehicle points downhill.
  • Page 47 Descending a Hill 6. Avoid going down a hill at an angle that would cause the vehicle WARNING to lean sharply to one side. Go straight down the hill where possi- Going down a hill improperly can ble. be hazardous. Traversing a Slope Going down a hill improperly can WARNING...

  • Page 48: Riding Over Obstacles

    RIDING OVER OBSTACLES RIDING THROUGH WATER WARNING WARNING Improperly operating this ATV Operating this ATV through deep over obstacles can be hazardous. or fast flowing water can be haz- ardous. Improperly crossing obstacles can cause loss of control or a colli- The ATV tires may float, causing sion.

  • Page 49: Riding In Cold Weather

    Using engine power to free up fro- ATV in these condition, bring it to zen wheels can damage your ATV. your Suzuki dealer to have the brakes inspected and cleaned. Severe damage to the drive train may occur if you use engine power to free frozen wheels.
  • Page 50 If the where your body’s inner tempera- brakes do not regain full stopping ture drops low enough to cause power, have your local Suzuki dealer injury or death. check them before you continue riding your ATV.
  • Page 51 Plan your winter rides with safety and Riding your ATV on Snow and Ice comfort in mind. Dress for the worst WARNING conditions you might encounter. Be prepared for bad weather and ATV Riding on snow-covered terrain breakdowns. Wear warm, water-resis- without care can be hazardous.

  • Page 52: Riding In Reverse

    RIDING IN REVERSE WARNING WARNING Failure to use extra care when operating on slippery surfaces Improperly riding this ATV in such as hard-packed snow and ice reverse can be hazardous. can be hazardous. You could hit an obstacle or per- Failure to use extra care can son behind you, resulting in injury.
  • Page 53 WARNING Sudden application of the throttle or making abrupt turns in reverse gear can be hazardous. Throttle surges or abrupt turns could cause you to lose control of the ATV. When you ride in reverse, go slowly and turn carefully. WARNING Indicates a potential hazard that could result in injury or death.

  • Page 54: Accessory Use And Vehicle Loading

    ACCESSORY USE AND VEHICLE LOADING ACCESSORY USE AND VEHICLE LOADING ........... 4-2...
  • Page 55 Use caution when choosing and which interfere with controls or installing accessories for your Suzuki. other equipment. Your Suzuki dealer may be able to 5. Do not carry heavy or bulky cargo. help you choose accessories and 6. Distribute cargo weight evenly install them correctly.

  • Page 56: Inspection And Maintenance

    INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE ................5-2 TOOL ........................5-4 BATTERY ......................5-4 SPARK PLUG ...................... 5-5 IDLE SPEED ADJUSTMENT ................5-6 THROTTLE CABLE ADJUSTMENT ..............5-7 CHOKE CABLE ADJUSTMENT ................. 5-7 FUEL HOSE ......................5-7 ENGINE OIL ......................5-8 AIR CLEANER ....................

  • Page 57: Maintenance Schedule

    INSPECTION AND MAINTENANCE WARNING Indicates a potential hazard that could result in injury or death. MAINTENANCE SCHEDULE Perform maintenance according to time interval. Interval Every 3 Every 6 Initial 1 month Item months months Air cleaner element – * Exhaust pipe bolts and muffler bolts * Valve clearance –...
  • Page 58 If you have any questions regarding Keep your ATV in good condition. maintenance intervals, consult Ask your Suzuki dealer or a quali- your Suzuki dealer. fied mechanic to do the mainte- nance items marked with an asterisk (*).

  • Page 59: Tool

    TOOL WARNING Hydrogen gas produced by batter- ies can be hazardous. Batteries produce flammable hydrogen gas which can explode if exposed to flames or sparks. Keep flames and sparks away from the battery. Never smoke when working near the battery. A tool kit is provided with your ATV.

  • Page 60: Spark Plug

    Consult your Suzuki dealer if your plug insulator is not a light brown Carefully turn the spark plug by color.

  • Page 61: Idle Speed Adjustment

    IDLE SPEED ADJUSTMENT To adjust the idle speed properly, you need a tachometer. If you do not have one, ask your Suzuki dealer to per- form this adjustment. 0.7 – 0.8 mm To maintain a hot, strong spark, keep the plug free from carbon. Adjust the gap to 0.7 –...

  • Page 62: Throttle Cable Adjustment

    THROTTLE CABLE ADJUSTMENT CHOKE CABLE ADJUSTMENT 0.5 – 1.0 mm 3.0 – 5.0 mm Measure the throttle cable play by To adjust the choke cable play: 1. Loosen the lock nut 1. pressing the throttle lever. The throttle 2. Turn the adjuster 2 in or out to lever should have 3.0 –...

  • Page 63: Engine Oil

    If the oil level is lower than the lower edge of the check hole while the vehicle is in vertical position, have your Suzuki dealer Fig.A or a qualified service mechanic When the engine has just been run.
  • Page 64 4. Stop the engine and wait three 8. Draw out the dipstick and check minutes. the oil level. The level found on the dipstick should be between “L” (Low) and “F” (Full) lines. If the oil level is below the “L” line, add fresh oil into the filler hole until the oil level reaches the “F”...
  • Page 65 ENGINE OIL AND FILTER CHANGE WARNING The oil should always be changed when the engine is warm so that the New and used oil can be hazard- oil will drain thoroughly from the ous. engine. The procedure is as follows: 1.
  • Page 66 Approxi- or thread specifications. mately 2100 ml (2.2/1.8 US/Imp. qt) of oil will be required. Be sure to use a genuine SUZUKI oil filter or an equivalent filter NOTE: Approximately 2000 ml (2.1/ designed for your ATV.

  • Page 67: Air Cleaner

    If use oil that does not meet you ride in dusty, wet, or muddy con- Suzuki’s specifications. ditions, you will need to inspect the air cleaner element much more fre- Be sure to use the oil specified in quently.
  • Page 68 Removing the Element CAUTION 1. Remove the seat. Failure to inspect the air cleaner element frequently if the vehicle is used in dusty, wet, or muddy con- ditions can damage your ATV. The air cleaner element can become clogged under these con- ditions, and engine damage may result.
  • Page 69 Washing the Element 6. Clean any dirt or debris from Wash the element as follows: inside the air cleaner case. Be sure no dirt enters the carburetor. CORRECT INCORRECT 1. Fill a wash pan larger than the ele- ment with a non-flammable clean- 7.

  • Page 70: Air Cleaner Drain Tube

    AIR CLEANER DRAIN TUBE CAUTION Failure to position the air cleaner element properly can damage your ATV. Air can bypass the air cleaner ele- ment if the element is not posi- tioned properly. This will cause the engine parts to wear more rap- idly.

  • Page 71: Clutch Adjustment

    2. Loosen lock nut 3 and relocate If necessary, consult your authorized the adjuster 4 to obtain correct Suzuki dealer. play. 3. Minor adjustment can be made Damage to the drive chain means with clutch lever side adjuster 2.
  • Page 72 Clean the drive chain with kero- sene only. 2. After thoroughly washing chain and allowing it to dry, oil the links with Suzuki chain lube or an equivalent chain lubricant. CAUTION DRIVE CHAIN CLEANING AND OILING Some drive chain lubricants con-...
  • Page 73 Inspect and adjust the drive chain SUZUKI dealer or a qualified slack before each use. mechanic do this. To adjust the drive chain, follow the...

  • Page 74: Engine Coolant

    ENGINE COOLANT WARNING Engine coolant is extremely hot during and after engine operation. You can be injured by scalding fluid or steam if you open the radi- ator cap when the engine is hot. Do not open the radiator cap when the engine is hot.

  • Page 75: Tires

    TIRES Tire Tread Condition This vehicle is equipped with low pressure tubeless tires of the size and type listed below. Front Rear 4.0 mm   Size AT22 × 7R10 AT20 × 10R9 DUNLOP DUNLOP Type KT331 KT335 WARNING WARNING Operating this ATV with improper tires, or with improper or uneven The use of very worn tires can be...
  • Page 76 Have this work done by ments can result. your Suzuki dealer or a qualified tire repair station. TIRE PRESSURE LOAD When breaking the tire bead loose...

  • Page 77: Brakes

    Tubeless Tire Repair BRAKES Should a leak or flat tire occur due to WARNING a puncture, the tire may be repaired using a plug type patch. If the dam- age is from a cut, or if the puncture Failure to properly inspect and cannot be repaired using a plug, the maintain your ATV’s brake sys- tire should be replaced.
  • Page 78 If there is frequent loss voirs. Inspect for brake pad wear and of fluid, take your vehicle to a leaks. SUZUKI dealer for inspection. WARNING CAUTION Brake fluid can be hazardous to Spilled brake fluid can damage humans and pets.
  • Page 79 Riding with unevenly worn brake pads will increase your chances of having an accident. If you need to replace brake pads, have your Suzuki dealer do this Front work. Inspect and maintain the brake pads as recommended. WARNING...

  • Page 80: Parking Brake Adjustment

    PARKING BRAKE ADJUSTMENT WARNING Failure to properly adjust the park- ing brake can be hazardous. If the brake grabs or fails to lock the wheels when engaged, you may have an accident. After adjusting the parking brake, lift the rear wheels off the ground and make sure they spin freely with the brake released.

  • Page 81: Front And Rear Wheel Removal

    If you do not have a torque wrench or do not know how to use one, ask your authorized Suzuki dealer to check 1. Park the vehicle on level ground the nuts. and set the parking brake.

  • Page 82: Spark Arrester

    SPARK ARRESTER 2. Use a brush to remove carbon deposits from the spark arrester The muffler has a spark arrester screen. Be careful not to damage which must be periodically cleaned to the spark arrester screen. Check maintain good efficiency. At the inter- that the screen has no holes or vals shown in the maintenance chart, tears.

  • Page 83: Light Bulb Replacement

    LIGHT BULB REPLACEMENT The wattage rating of each bulb is shown in the following chart. When replacing a burned-out bulb, always use the same wattage rating. Headlight 12V 30/30W Brake light/ 12V 21/5W Taillight CAUTION 3. Push the socket in, turn it counter- Failure to use a light bulb with the clockwise and pull it off.

  • Page 84: Fuse

    BRAKE/TAILLIGHT FUSE Replace the brake/taillight bulb as fol- low: The main fuse is located under the seat. One 20A spare fuse is located in 1. Turn the socket counterclockwise. the starter relay box. 2. Push the bulb in and turn it to the left.

  • Page 85: General Lubrication

    Shorten intervals when you use your ATV in severe conditions. Your authorized Suzuki dealer should do general lubri- cation as shown in the MAINTE- 1 Brake lever holder NANCE CHART. He/she will lubricate...

  • Page 86: Troubleshooting

    TROUBLESHOOTING FUEL SYSTEM CHECK ..................6-2 IGNITION SYSTEM CHECK ................6-3...
  • Page 87 Drain the fuel from the carbure- covered under warranty. tor into a container. If you are not sure about the WARNING proper action, consult your Suzuki dealer about the problem. Draining fuel from the carburetor can be hazardous. COMPLAINT: Engine is hard to start or does not Fuel can catch on fire if you do not start at all.
  • Page 88 If there is no spark, take your machine to your authorized Suzuki dealer. WARNING Performing the spark test improp- erly can be hazardous. You could get a high voltage elec- trical shock if you are not familiar with this procedure.

  • Page 90: Preparation For Winter Riding

    PREPARATION FOR WINTER RIDING ENGINE OIL CHANGE ..................7-2...
  • Page 91 PREPARATION FOR WINTER RIDING Use of some engine oils in cold weather may make the engine hard to start. It may also cause clutch drag stiff transmission operation. Select the right oil for cold weather according to the chart in the FUEL, OIL AND ENGINE COOLANT REC- OMMENDATION section.

  • Page 92: Transporting

    TRANSPORTING TRANSPORTING ....................8-2...
  • Page 93 TRANSPORTING CAUTION TRANSPORTING Failure to properly secure the ATV It is best to transport the ATV in the when transporting it can be haz- normal position. It may also be trans- ardous. ported on its back wheels, but this is not as stable as the normal position.
  • Page 94 WARNING Draining fuel from the carburetor can be hazardous. Fuel can catch on fire if you do not handle it properly. When draining the carburetor, always shut the engine off. Do not smoke, and never drain or refuel in an area where there are open flames or sparks.

  • Page 96: Cleaning Procedure

    CLEANING PROCEDURE PREPARATION FOR CLEANING ............... 9-2 WASHING YOUR ATV ..................9-3 INSPECTION AFTER CLEANING ............... 9-4 STORAGE PROCEDURE ..................9-4 MAINTENANCE DURING STORAGE ..............9-5 PROCEDURE FOR RETURNING TO SERVICE ..........9-5...

  • Page 97: Preparation For Cleaning

    PREPARATION FOR CLEANING CLEANING PROCEDURE Wash the ATV before any mud dries on the ATV. A thorough cleaning of your ATV is a necessary part of maintenance and Block or seal the end or the exhaust will help keep your ATV looking and pipe (muffler) using a piece of plastic performing its best.

  • Page 98: Washing Your Atv

    WASHING YOUR ATV CAUTION With some care, your ATV can be washed in a similar manner to wash- Improper cleaning can damage the ing an automobile. oil cooler. NOTE: Avoid spraying or allowing Oil cooler fins can be damaged by water to flow over the following spraying high pressure water on places:...

  • Page 99: Inspection After Cleaning

    For this reason, lected in them. For extended life of Suzuki recommends that you trust your ATV, lubricate according to this maintenance work to your dealer. “GENERAL LUBRICATION” section.

  • Page 100: Maintenance During Storage

    ENGINE PROCEDURE FOR RETURNING TO Remove the spark plug and pour one SERVICE tablespoon of motor oil into the spark • Clean the entire vehicle. plug hole. Reinstall the spark plug • Drain all the engine oil. Install a and crank the engine a few times to new oil filter and fill the engine spread the oil in the cylinder.

  • Page 102: Consumer Information

    CONSUMER INFORMATION SERIAL NUMBER LOCATION ................10-2 LOCATION OF LABELS ................... 10-3 10-1...
  • Page 103 Write down the serial numbers here CONSUMER for your future reference. INFORMATION Frame No.: SERIAL NUMBER LOCATION Engine No.: You need to know the frame and engine serial numbers to get title doc- uments for your ATV. You also need these numbers to help your dealer when you order parts.
  • Page 104 ATV. Make sure you understand all of the labels. Keep the labels on the ATV. Do not remove them for any reason. If a label comes off or becomes difficult to read, you can get a replacement by contacting your Suzuki dealer. 10-3...
  • Page 105 WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. ALWAYS maintain proper tire pressure as shown below. NEVER exceed the Vehicle Load Capacity of 243 lbs (110 kg). COLD TIRE PRESSURE LOAD UP TO 243 lbs...

  • Page 107: Specifications

    SPECIFICATIONS DIMENSIONS AND DRY MASS Overall length ..........1830 mm (72.0 in) Overall width............1165 mm (45.9 in) Overall height ..........1160 mm (45.7 in) Wheelbase ............1245 mm (49.0 in) Front track ............935 mm (36.8 in) Rear track ............910 mm (35.8 in) Ground clearance..........
  • Page 108 ELECTRICAL Ignition type .............Electronic ignition (CDI) Spark plug ............NGK CR7E or DENSO U22ESR-N Battery.............12V 28.8 kC (8 Ah)/10 HR Generator ............Three-phase A.C. generator Main fuse............20A Cooling fan fuse ..........10A Headlight ............12V 30/30W × 2 Brake light/Taillight...........12V 21/5W Neutral indicator light........12V 3W Reverse indicator light ........12V 3W Coolant temperature warning light ....12V 3W CAPACITIES...
  • Page 109 INDEX ACCESSORY USE AND VEHICLE GEARSHIFT LEVER ....... 2-7 LOADING......... 4-2 GENERAL LUBRICATION .... 5-30 AIR CLEANER....... 5-12 AIR CLEANER DRAIN TUBE ..5-15 IDLE SPEED ADJUSTMENT ..5-6 IGNITION SWITCH......2-5 BATTERY ........5-4 IGNITION SYSTEM CHECK ... 6-3 BRAKES ........
  • Page 110 REAR BRAKE PEDAL....2-10 REAR SUSPENSION ....2-15 REVERSE SELECTION KNOB ..2-7 RIDING IN COLD WEATHER..3-20 RIDING IN REVERSE ....3-23 RIDING OVER OBSTACLES ..3-19 RIDING THROUGH WATER ..3-19 RIGHT HANDLEBAR....... 2-9 SEAT LOCK........2-13 SERIAL NUMBER LOCATION ..10-2 SKIDDING OR SLIDING....

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