Page 2 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 3 Important Notices Symbols The frequently-performed operations are described with symbols in this procedure. Screw Tighten Loosen Packaged Item Unused Parts Remove Install Harness (Common for Guides Connector Power Cord and Clamps) Connect Disconnect Connect Disconnect Remove Install Power Check Push Check the sound Check visually Cleaning...
Page 4: Table Of Contents
Contents Contents Safety Precautions....................1 Toner Safety............................2 About Toner............................2 Handling Adhered Toner........................2 Points to Note at Installation........................2 Checking the Installation Environment....................2 Points to Note Before Servicing......................2 Essential Items to Be Performed Before Installation.................3 Points to Note When Turning ON/OFF the Main Power................3 Checking the Installation Space......................
Page 5 Contents Auto Adjust Gradation (Full Adjustment)....................73 Register Paper to Adjust........................74 Execution of Correct Shading.......................75 Auto Correct Color Tone Settings (Register Correction Pattern)............. 78 Installing the Reader Assembly......................78 Other Installations..........................80 Checking the K Paper Settings (Only for CHINA) ..................82 Deck Settings.............................
Page 6 Contents Voice Guidance Kit-G1........................235 Points to Note at Installation.......................235 Checking the Contents........................235 Installation Outline Drawing........................236 Installation Procedure........................237 Checking after Installation........................245 Operation Check..........................245 Voice Operation Kit-D1........................246 Points to Note at Installation.......................246 Checking the Contents........................246 Installation Outline Drawing........................247 Installation Procedure........................
Page 7 Contents Checking the Contents........................327 Installation Outline Drawing........................327 Installation Procedure........................327 Paper Deck Unit-E1.........................336 Checking before Installation....................... 336 Unpacking Procedure........................336 Checking the Contents........................337 Installation Procedure........................338 Checking after Installation........................358 Paper Deck Heater Unit-A1......................364 Checking before Installation....................... 364 Checking the Supplied Parts......................364 Installation Procedure........................
Page 8 Contents 6. Paper Output Options..................555 Buffer Pass Unit-M1........................556 Product Name...........................556 Checking the Contents........................556 Installation Procedure........................557 Document Insertion Unit-R1......................568 Checking before Installation....................... 568 Unpacking Procedure........................569 Checking the Contents........................571 Installation Outline Drawing........................573 Installation Procedure ........................574 Adjustment............................596 Checking after Installation........................603 Document Insertion/Folding Unit-K1....................
Page 9 Contents Affixing the A1 Labels........................750 Adjustments............................751 Staple Finisher-AC1/ Booklet Finisher-AC1..................764 Checking before Installation....................... 764 Unpacking............................766 Checking the Contents........................768 Installation Procedure........................769 Affixing the Labels..........................779 Making Adjustments.......................... 782 Making Checks after Completion of Installation Work................796 Detach this Equipment from the Upstream Connection Machine............798 2/3 2/4 4 Hole Puncher Unit-A1.......................800 Checking Before Installation.......................800 Unpacking Procedure........................
Page 10: Safety Precautions
Safety Precautions Toner Safety..........2 Points to Note at Installation....2...
Page 11: Toner Safety
Safety Precautions Toner Safety About Toner Toner is a nontoxic matter composed of plastic, iron and a trace of pigments. CAUTION: Never throw toner in flames to avoid explosion. Handling Adhered Toner • Use dry tissue paper to wipe off toner adhered to skin or clothes and wash in water. •...
Page 12: Essential Items To Be Performed Before Installation
Safety Precautions Essential Items to Be Performed Before Installation • Turn OFF the main power of the host machine, and disconnect the power plug from the outlet. WARNING: • If performing work without disconnecting the power plug of the host machine, it may cause electrical shock. •...
Page 13: Checking The Installation Space
Safety Precautions Checking the Installation Space 1. Be sure that the feet of the machine are properly set. In addition, be sure to keep the machine horizontal. 2. Be sure to keep 100 mm or more distance from the wall to make enough room for performing the operation. •...
Page 14: Illustrations
Safety Precautions illustrations Although pictures or illustrations used for explanationmay differ from the actual things, the procedure is the same. Description on the parts included in the package The parts with a diagonal line in the contents list will not be used.
Page 15: Product Lineup
Product Lineup Image Reading System Options... 7 Function expansion system options..8 Pickup/Delivery System Options..10...
Page 16: Image Reading System Options
1. Product Lineup Image Reading System Options ADF Access Handle-A1 Printer Cover-H2 Reader Heater-P1 Product name Required options, conditions, etc. “Printer Cover-H2” on page 150 Cannot be installed with the DADF. ADF Access Handle-A1 It is the handle to support opening and closing the Feeder. “...
Page 17: Function Expansion System Options
1. Product Lineup Function expansion system options Utility Tray-B1 Copy Card Reader-F1 Connection Kit-A4 Copy Card Reader Attachment-A5 for Bluetooth LE Numeric Keypad-A2 250GB SSD-A1 1TB SSD-A1 Memory Mirroring Kit-A1 Voice Guidance Kit-G1 Voice Operation Kit-D1 Licence option Serial Interface Kit-K3 Copy Control Interface Kit-A1 Super G3 FAX Board-AX1 Super G3 2nd Line Fax Board-AX1...
Page 18: Combination Table Of Accessory Installation
1. Product Lineup Product name Required options, conditions, etc. “SSD-related Option” on page 282 When executing the mirroring function, either 250GB SSD-A1 or 1TB SSD-A1 is required. “Copy Card Reader-F1/Copy Card Reader Attachment-A5” on Copy Card Reader Installation Kit-A5 is required. page 222 Using with Serial Interface Kit-K3 and Copy Control Interface Kit- A1 is not available.
Page 19: Pickup/Delivery System Options
1. Product Lineup Pickup/Delivery System Options Document Insertion / Folding Unit-K1 Long Sheet Tray-B1 Stack Bypass Alignment Tray-D1 Long Sheet Tray-B1 Long Sheet Tray-B1 Paper Deck Unit-E1 Copy Tray-R2 2/3, 2/4, 4 Hole Puncher Unit-A1 Finisher Jogger Kit-A1 Paper Deck Heater Unit-A1 POD Deck Lite-C1 - Envelope Feeder Attachment-G1 Host machine...
Page 20 1. Product Lineup Product name Required options, conditions, etc. Host machine Tab Feeding Attachment-F1 (Option for Deck of Host machine) Envelope Feeder Attachment-F1 (Option for Cassette of Host machine) “Cassette Heater Unit-38” on page 327 (Option for Cassette of Host machine) Accessory Interface Kit-A2 Required when the Booklet Finisher-AG1/Staple Finisher-AG1 or the Multi-drawer Paper Deck-E1 is connected.
Page 21: Host Machine
Host Machine How to Utilize This Installation Procedure........13 Checking before Installation....14 Installation Procedure......17...
Page 22: How To Utilize This Installation Procedure
2. Host Machine How to Utilize This Installation Procedure Description on the parts included in the package The parts with a diagonal line in the contents list will not be used. Symbols The frequently-performed operations are described with symbols in this procedure. Screw Tighten Loosen...
Page 23: Checking Before Installation
2. Host Machine Checking before Installation The following conditions must be satisfied for the installation. Therefore, it is better to check the planned installation site before delivering the machine to user site. Checking the Power Supply 1. Be sure to connect the power plug exclusively to an outlet that compiles with the following. •...
Page 24: Checking The Installation Space
2. Host Machine Checking the installation space 1. Be sure that the feet of the machine are properly set. In addition, be sure to keep the machine horizontal. 2. Be sure to keep 100 mm or more distance from the wall to make enough room for performing the operation. •...
Page 25 2. Host Machine • (EUR) When attaching with POD Deck Lite-C + Document Insertion Unit - R1 + Multi Function Professional Puncher - C1 + Paper Folding Unit - K1 + Booklet Finisher-AG1 + Booklet Trimmer - G1. 800 mm or more 1,000 mm 1,000 mm or more 2...
Page 26: Installation Procedure
2. Host Machine Installation Procedure Unpacking ■ Checking the Unpacking Space The dimensions shown in the figure below are the minimum space required. Thus it is desirable to secure more space for the work than shown in the figure below. 1.
Page 27 2. Host Machine ■ Unpacking steps CAUTION: • The weight of the host machine is up to approx. 263 kg. For safety, carefully perform transport and installation. • Be sure to do the installation with 4 or more people. 1. Unpack the host machine. 2.
Page 28 2. Host Machine 5. Hold the handle on the left side of the host machine, lift the host machine, and remove the pad and the plastic bag. CAUTION: Be careful not to lift the host machine too high as the balance will be lost. Handle Plastic Bag 6.
Page 29 2. Host Machine 8. Hold the handle on the left side of the host machine, align the casters with the center of each Slope Plate while supporting its corners, and then bring the host machine down slowly. CAUTION: Be sure not to let the casters drop off the slope plates. Handle Handle 9.
Page 30 2. Host Machine 14. Return the cassette 3 to the original position. 15. Remove the tape and fixing member from the cassette 4.
Page 31: Checking The Contents
2. Host Machine Checking the Contents ■ Accessory Box 1 CAUTION: Do not open the Filters [5] and [6] until just before installation. [1] Developing Assembly [2] Developing Assembly (for Color) X 3 (for Black) X 1 [3] Drum Unit (for Color) [4] Noise Reduction Cover X 1 [5] UFP Filter X 1...
Page 32 2. Host Machine ■ Accessory Box 2 [1] Front Upper Cover X 1 [2] Rear Lower Curtain Sheet X 1 Two Hinge Shafts are attached. ■ Others NOTE: • [3] - [4]: The number of labels attached to the sheets differs depending on the destination. [1] Reader Left Upper [2] Cleaning Cloth X1 Cover X 1...
Page 33: Installing The Scanner
2. Host Machine ■ Buffer Path Unit (Only Models with the Buffer Path Unit Included as Standard) [1] Buffer Path Unit X 1 [2] Buffer Left Lower Cover X 1 [3] Buffer Front Cover [4] Delivery Outlet Upper [5] Cover Support Plate [6] Cover Support Plate (Front) X 1 (Rear) X 1...
Page 34 2. Host Machine 1. Open the ADF.
Page 35 2. Host Machine 3. Peel the tape off and remove the Scanner Fixation Member (rear side). NOTE: Be sure to keep the Scanner Fixation Member in a safe place for moving the machine. NOTE: The removed Scanner Fixation Member will be stored in step 8. 4.
Page 36 2. Host Machine 5. Peel the tape off and remove the Scanner Fixation Member (front side). NOTE: Be sure to keep the Scanner Fixation Member in a safe place for moving the machine. NOTE: The removed Scanner Fixation Member will be stored in step 10. 6.
Page 37 2. Host Machine 7. Remove the Maintenance Cover (Upper). NOTE: The removed Scanner Fixation Member will be stored in step 9. 8. Remove the strap with a tag from the removed Scanner Fixation Member.
Page 38 2. Host Machine 9. Store the Scanner Fixation Member. 10. Store the Scanner Fixation Member.
Page 39 2. Host Machine 11. Install the Maintenance Cover (Upper).
Page 40 2. Host Machine CAUTION: If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to press it upward.
Page 41 2. Host Machine 15. Close the ADF. NOTE: • Be sure that there is no gap (for reference, 0.3 mm or less) between the White Plate and the Index Sheet. • Check that the White Plate is not placed on the Index Sheet. White Plate Index Sheet Reader Unit...
Page 42: Installing The Buffer Path Unit (Only Models With The Buffer Path Unit Included As Standard) (For Us And Eur)
2. Host Machine Installing the Buffer Path Unit (Only Models with the Buffer Path Unit Included as Standard) (for US and EUR) NOTE: In the case of installing the Printer Cover or the IC Card Reader Box, install it before installing the Buffer Path Unit for better installation efficiency.
Page 43 2. Host Machine 1. Lift the Buffer Path Unit directly upward and place the Buffer Path Unit with its bottom side down. CAUTION: Do not move it using the [A] part as the fulcrum nor place the unit on the floor while being tilted; otherwise the [A] part may be deformed.
Page 44 2. Host Machine ■ Installing the Buffer Path Unit 1. Remove the Left Lower Cover 1 (the removed parts will not be used). • 2 Screws 2. Install the Cover Support Plate (Front and Rear). • 1 Hook each • 1 Protrusion each •...
Page 45 2. Host Machine 3. Install the Delivery Outlet Upper Guide to the hole on the Reverse Door Cover. • 3 Hooks • 1 Screw (P Tightening; M4x10) P Tightening; M4x10 Hook Hook CAUTION: Before installing the Buffer Path Unit to the host machine, check that the Jam Removal Lever is in the location indicated in the figure.
Page 46 2. Host Machine 4. Hook the 4 shafts [A] of the Buffer Path Unit to the 4 U-shaped grooves [B] of the Buffer Mounting Plate to install the unit. CAUTION: Be careful not to come into contact with the Delivery Outlet Upper Guide. Delivery Outlet Upper Guide 5.
Page 47 2. Host Machine 6. Insert the flat-blade screwdriver to remove the Connector Cover (the removed Connector Cover will not be used). • 1 Claw • 2 Protrusions Claw Protrusion 7. Connect the 3 connectors.
Page 48 2. Host Machine 8. Secure the Connecting Harness Stopping Plate. • 2 Screws (RS Tightening; M4x8) NOTE: Be careful not to trap the cables with the Connecting Harness Cover. RS Tightening; M4x8 9. Put the Buffer Cable through the groove of the Connecting Harness Cover, and install the Connecting Harness Cover to the host machine.
Page 49 2. Host Machine 10. Install the Buffer Left Lower Cover. • 2 Hooks • 4 Screws (RS Tightening; M4x8) NOTE: When connecting to the downstream equipment, secure the Shunt Cable together at the [A] part. RS Tightening; M4x8 Hook 11. Install a Wire Saddle and secure the Buffer Cable with it.
Page 50 2. Host Machine 12. Turn the Jam Removal Lever to the right side to allow paper feed. 13. Align the 2 hinge positions of the Buffer Front Cover with those of the Buffer Path Unit, and insert the hinge shafts in the direction of the arrow.
Page 51: Installing The Fixing Feed Assembly
2. Host Machine 15. If the Buffer Front Cover is not aligned when viewed from the front side, loosen the 2 screws [A], adjust the left and right positions of the Buffer Front Cover, and then tighten the screws again. Installing the Fixing Feed Assembly 1.
Page 52 2. Host Machine 3. Press the 2 Lock Springs at both ends of the rail to release the locks, and pull the Fixing Feed Unit all the way out again. CAUTION: Do not release the Lock Springs at both ends of the rail on the rear side to prevent the frame of the Fixing Feed Unit from coming off.
Page 53 2. Host Machine 5. Remove the Fixing Upper Cover. • 1 Stepped Screw (Flat Head) (The removed screw will be used in step 8.) • 1 Screw (W Sems) (The removed screw will be used in step 8.) Stepped Screw W Sems 6.
Page 54 2. Host Machine 7. Remove the 6 Fixation Members. 8. Install the Fixing Upper Cover. • 1 Stepped Screw (the screw removed in step 5) • 1 Screw (W Sems) (the screw removed in step 5) Stepped Screw W Sems 9.
Page 55: Installing The Process Unit (For Color)
2. Host Machine 10. Put the Fixing Feed Unit back in the host machine. Installing the Process Unit (for Color) 1. Remove the Process Unit Front Cover. • 2 Screws NOTE: It is designed that the 2 screws do not come off from the cover.
Page 56 2. Host Machine 2. Turn the 2 levers of the Process Unit Inner Cover to the front side, then pull out toward the front side, and open the Process Unit Inner Cover. 3. Remove the tape and the ITB Fixation Member. NOTE: The following procedures are described with yellow as an example, but the procedure for magenta and cyan is same.
Page 57 2. Host Machine 5. Unpack the Developing Assembly, and remove the tape and packaging material. CAUTION: • Do not remove the tape [A] of the Supply Mouth until just before installing it in the host machine. • Do not remove 3 tapes [B]. •...
Page 58 2. Host Machine 7. Check that there is no developer scattered on the Toner Blocking Sheet (Inner) inside the Toner Blocking Sheet (Outer). If it is scattered, clean with dry lint-free paper. Toner Blocking Sheet (Outer) Toner Blocking Sheet (Inner) Toner Blocking Sheet (Inner) 8.
Page 59 2. Host Machine 9. Make the coupling of the Sleeve rotate a full turn or 1.5 turns in the direction of the arrow. CAUTION: Do not turn the Developing Sleeve in the reverse direction. By rotating it in the reverse direction, toner clots on the Sleeve may damage the Toner Blocking Sheet. NOTE: Toner clots are removed by turning the sleeve in the direction of the arrow.
Page 60 2. Host Machine 11. Unpack the Drum Unit, and remove the tape and packaging material. CAUTION: • Do not touch the Photosensitive Drum. • During work, do not remove the Protection Sheet from the Drum Unit. Protection Sheet Packaging Material 12.
Page 61 2. Host Machine 13. Release the lock of the Fixation Lever of the Drum Unit to lift up the Fixation Lever. 14. Remove the Protection Sheet of the Drum Unit.
Page 62 2. Host Machine 15. Insert the 2 protrusions of the Developing Assembly into the Drum Unit to assemble the Developing Assembly and the Drum Unit. Turn the Fixation Lever in the direction of the arrow, secure the 2 locks and assemble the Process Unit.
Page 63 2. Host Machine CAUTION: Check to see whether the lock is securely in place or the grooves as shown in the figure are visible. If the lock is not completely secure when the Process Unit is introduced into the host machine, it may not be possible to remove it from the host machine.
Page 64 2. Host Machine 17. Remove the tape [A] and the packaging material of the Supply Mouth. CAUTION: Be sure to remove the packaging material of the Supply Mouth. 18. Hold the front upper part and the left side face of the Process Unit as shown in the figure and place the left side face of the Process Unit on the guide [A] of the Process Unit Inner Cover.
Page 65 2. Host Machine NOTE: • The positions of the guides [A] and [B] of the Process Unit Inner Cover differ among the Process Units (yellow), (magenta), and (cyan). The figure below shows the positions of the guides [A] and [B]. [A] Cyan [A] Magenta [A] Yellow...
Page 66: Installing The Developing Assembly (For Black)
2. Host Machine 20. Repeat steps 4 to 19 to install the magenta and cyan Process Units in the same way. CAUTION: Be sure that the color is correct. Installing the Developing Assembly (for Black) 1. Take out the Developing Assembly (for black) from the packaging box. CAUTION: •...
Page 67 2. Host Machine 3. Remove the Sleeve Seal from the Developing Assembly (for black). CAUTION: When removing the Sleeve Seal, be careful not to make any crease in the seal. Otherwise, the Toner Blocking Sheet may be caught and damaged by the crease. 4.
Page 68 2. Host Machine 5. Remove 3 tapes [B] securing the roller. 6. Rotate the gear of the Sleeve for 1 or 1.5 turns at most in the direction of the arrow. CAUTION: Do not turn the Developing Sleeve in the reverse direction. By rotating it in the reverse direction, toner clots on the Sleeve may damage the Toner Blocking Sheet.
Page 69 2. Host Machine 7. Release the Developing Assembly Pressure Lever. 1. Move the lock of the Developing Assembly Pressure Lever in the direction of the arrow to release the fixation. 2. Pull out the Developing Assembly Pressure Lever to the front side until it stops and release the pressure. 3.
Page 70 2. Host Machine 9. Hold the front right side face and the left side face of the Developing Assembly (for black), align the rail part of the Developing Assembly (for black) with the groove of the host machine, and then push the assembly in horizontally. CAUTION: When sliding the Developing Assembly (for black) inside, do not touch the Developing Sleeve.
Page 71 2. Host Machine 10. Secure the harness with the Harness Guides, and connect the connector. 11. Turn the Developing Assembly Pressure Lever in the direction of the arrow, and push it in to apply pressure.
Page 72 2. Host Machine 12. Close the Process Unit Inner Cover. When closing the Process Unit Inner Cover, go through 12-1 to 12-3 of the following steps. 12-1. Hold the 2 places of the lever and lift up the lever and Process Unit Inner Cover to the horizontal level. 12 -2.
Page 73 2. Host Machine 12 -3. Raise the levers at a 90-degree angle further and close the Process Unit Inner Cover. NOTE: The 2 places of the right and left hooks of the Process Unit Inner Cover are hooked to the Hinge Shaft on the right and left sides of the host machine to lock.
Page 74 2. Host Machine 14. Turn the ITB Pressure Release Lever in the direction of the arrow to apply pressure, and install the ITB Inner Cover. • 2 Protrusions • 1 Screw (Binding; M4x10) Binding; M4x10 15. Align the right and left hinge holes on the Front Upper Cover with the host machine, insert the hinge shaft in the direction of the arrow and rotate it, and then install the Front Upper Cover.
Page 75: Installing The Noise Reduction Cover
2. Host Machine Installing the Noise Reduction Cover CAUTION: Do not open the Filters until just before installation. 1. Remove the Filter Case from the Noise Reduction Cover. • 1 Claw Claw 2. Open the 2 Filters.
Page 76 2. Host Machine 3. Install the 2 Filters to the Filter Case. CAUTION: Be sure that the filter is installed in the correct direction. 4. Install the Filter Case to the Noise Reduction Cover. • 1 Claw Claw...
Page 77 2. Host Machine 5. Install the Noise Reduction Cover. • 4 Protrusions • 2 Screws (RS Tightening; M4x8) RS Tightening; M4x8...
Page 78: Securing The Host Machine
2. Host Machine Securing the Host Machine 1. Determine the installation position of the host machine, and rotate the 4 adjusters by hand until they are in close contact with the floor. NOTE: If they cannot be rotated by hand, use a screwdriver to loosen so they can be rotated by hand. 2.
Page 79 2. Host Machine 2. Check that the Leakage Breaker is ON. Turn ON the Environment Heater Switch and Cassette Heater Switch in accordance with the installation environment. NOTE: • Turn ON the Environment Heater Switch if the installation environment is a high humidity environment or a low temperature environment (the Drum Heater is turned ON regardless of the Main Power Switch).
Page 80: Turning On The Main Power Supply
2. Host Machine Turning on the main power supply CAUTION: Since the automatic adjustment of the ADF reading position is executed when the main power is turned on for the first time, remove all on the copyboard glass and then close the ADF. 1.
Page 81: Host Machine Settings (Starting Setup Guide)
2. Host Machine Host Machine Settings (Starting Setup Guide) The Setup Guide screen appears when the Toner Container is installed after the host machine is installed. Follow the instructions displayed on the Touch Panel Display to configure the settings of the host machine. CAUTION: •...
Page 82: Auto Adjust Gradation (Full Adjustment)
A4, LTR, A3, 11x17 Standard type Paper C170 Plain Hammermill Premium Color Copy (28lb. Bond) (105 weight (Canon-recommended Top Colour Zero 100 (100 g/m paper) Heavy 1 Hammermill Premium Laser Print (32lb. Bond) (120 Top Colour Zero 120 (120 g/m...
Page 83: Register Paper To Adjust
2. Host Machine 6. Select [Initialize When Using Full Adjust] and select [ON], and press [OK]. (The color of the button changes to orange.) CAUTION: If the gradation performance is wrong on outputting the image, set [Initialize When Using Full Adjust] and perform the Auto Adjust Gradation.
Page 84: Execution Of Correct Shading
Execution of Correct Shading CAUTION: Be sure to use the largest size of Canon-recommended paper or the largest size of paper which the user uses (It is preferable to use 320 x 450 mm (SRA3) or 330 x 483 mm).
Page 85 2. Host Machine 2. Measure the density (Y, M, C, Bk) of the output image with a densitometer. NOTE: In steps 3 to 5, the procedure is described using the screen for yellow. 3. Press [Fine Adjust] of the target color to make entries. 4.
Page 86 2. Host Machine 7. Press [Output Test Page] > [Start Printing]. ( Test Page 2 is output showing mark numbers.) 8. View the output test page 2 and confirm that there is no uneven density. 9. Press [Store and Finish]. 10.
Page 87: Auto Correct Color Tone Settings (Register Correction Pattern)
2. Host Machine ■ To perform Print Server Correction CAUTION: Perform print server correction from the imagePRESS server side. Implement after completing the installation of host machine and imagePRESS Server. For details, see the chapter of "Perform shading correction" of "Color Printing" included in the package of imagePRESS Server.
Page 88 2. Host Machine 2. Affix the Copy Prohibition Label of the appropriate language at the places shown in the figure below. USA X 1 EUR X 1 3. Close the DADF. ■ Storing the Cleaning Cloth 1. Place the Cleaning Cloth in the space shown in the figure.
Page 89: Other Installations
2. Host Machine Other Installations ■ Handle Cover 1. Install the Handle Covers. • 1 Protrusion for each • 1 Claw for each < In the case of model with Buffer Path Unit > • 4 Handle Covers < In the case of model without Buffer Path Unit > •...
Page 90 2. Host Machine ■ Service Book Holder 1. Remove the release paper on the back side of the Service Book Holder, and affix the holder on the Base Plate of the host machine. ■ Rear Lower Curtain Sheet CAUTION: Be sure to install it after moving the machine to the installation site. The host machine can be moved at least back and forth even after it has been installed.
Page 91: Checking The K Paper Settings (Only For China)
2. Host Machine 3. Affix the Rear Lower Curtain Sheet. NOTE: Standard for affixing them • Align the sheet with the left edge [A] of the Rear Lower Cover. • Align the sheet with the edge [B] of the bent part of the Rear Lower Cover. Checking the K Paper Settings (Only for CHINA) Check the following service mode, and change the setting value if different.
Page 92 2. Host Machine 3. Remove the 8 screws of the Trailing Edge Guide Plate, Left Guide Plate, Right Guide Plate, and the Side Guide Adjustment Plate, and move the Guide Plates to the positions according to the size requested by the user. Left Guide Plate Trailing Edge Guide Plate...
Page 93: Cassette Settings
2. Host Machine 3. Select the paper type same as that of the loaded paper, and press [OK] > [OK]. NOTE: If the corresponding paper type is not displayed on the simple settings screen, press [Detailed Settings] and make a selection on the detailed settings screen.
Page 94 2. Host Machine 3. Set the paper down, adjust the Side Guide Plate and the Trailing Edge Guide Plate to the paper's size and tighten the Fixation Screws. CAUTION: • Do not press the Guide Plates too close against the paper as it could cause paper jams. •...
Page 95: Image Position Adjustment
2. Host Machine 6. Affix the Paper Size Labels (for Cassette) according to the paper size. Align the Paper Size Label with the edge of the Cassette Number Label, and affix it approx. 5 mm away from the Cassette Number Label. NOTE: •...
Page 96 2. Host Machine • In leading edge right angle adjustment, it is assumed that the four corners of paper are at a right angle. • For the Left/Right Deck, check the user requested size. ● Paper type Following papers are recommended for the image position adjustment: •...
Page 97 2. Host Machine When the Scanner is used When the Scanner is not used (Semi-automatic Adjustment) (Manual Adjustment) START Left Edge Margin Adjustment (1st side: Mechanical Adjustment) Leading Edge Skew Adjustment (Mechanical Adjustment for Registration Alignment) Output a Guide Sheet Leading Edge Skew Adjustment (Software Adjustment) Set values in Situation Mode (SLP-1 to REGIST;...
Page 98 2. Host Machine < When the Scanner is used (Semi-automatic Adjustment) > Adjustment Items Standard Values Paper Source Paper Size Leading Edge Margin (1st REGIST1M +/- 8 or less A3 or 11x17 side) Left Edge Margin (2nd DIF-REFE +/- 6 or less side) Horizontal Scanning Mag- MAG-H-1M...
Page 99 2. Host Machine 2. Check that the output image meets the standard. 3. If outside of standard, perform the adjustment by following the adjustment step for each item. ■ Mechanical Adjustment CAUTION: Execute the Left Edge Margin Adjustment (1st side) and mechanical adjustments such as the Registration Alignment and then perform following adjustments.
Page 100 2. Host Machine 3. Pull out the Right Deck. 4. Raise the handle, and check the position of the scale marked above the screws. Loosen the 2 screws of the Hook Support Plate.
Page 101 2. Host Machine 5. According to the scale with which the position was checked in step 4, adjust the position of the Hook Support Plate. • 1 scale mark : 1.0 mm NOTE: • When L4 is too large : Moving the Hook Support Plate toward the rear makes L4 smaller.
Page 102 2. Host Machine 9. Install the Handle Cover. NOTE: If you are concerned with alignment of the Right Deck Cover, perform the following steps to adjust the position of the Right Deck Cover as necessary. 1. Loosen the 5 screws, and adjust the position of the Right Deck Cover using the scale as reference. 2.
Page 103 2. Host Machine NOTE: When the Buffer Path Unit is installed, perform steps 2 and 3. 2. Free the Buffer Cable from the Wire Saddle. 3. Remove the Buffer Left Lower Cover. • 4 Screws • 2 Hooks Hook 4. Remove the Handle Cover. •...
Page 104 2. Host Machine 6. Raise the handle, and check the position of the scale marked below the screws. Loosen the 2 screws of the Hook Support Plate.
Page 105 2. Host Machine 7. According to the scale with which the position was checked in step 6, adjust the position of the Hook Support Plate. • 1 scale mark : 1.0 mm NOTE: • When L4 is too large : Moving the Hook Support Plate toward the rear makes L4 smaller.
Page 106 2. Host Machine 13. Secure the Buffer Cable in place using the Wire Saddle. (When the Buffer Path Unit is installed) NOTE: If you are concerned with alignment of the Left Deck Cover, perform the following steps to adjust the position of the Left Deck Cover as necessary.
Page 107 2. Host Machine 3. Check the position of the scale of the Cassette Lock Unit. Loosen the 2 screws of the Cassette Lock Unit.
Page 108 2. Host Machine 4. According to the scale with which the position was checked in step 3, adjust the position of the Cassette Lock Unit. • 1 scale mark : 1.0 mm CAUTION: Be careful not to move a cassette too much; otherwise, it may not be able to be installed in the host machine. NOTE: •...
Page 109 2. Host Machine 7. Output a test print from the adjusted cassette and check that the value is within the specified range. CAUTION: When performing adjustment of the cassette, perform the following “< Cassette Pull-in Check >” on page 105. <...
Page 110 2. Host Machine 3. Loosen the screw, and adjust the position of the tray using the scale as reference. • 1 scale mark : 1.0 mm NOTE: • When L4 is too large : Moving the tray toward the rear makes L4 smaller. •...
Page 111 2. Host Machine < Adjustment of the Multi-purpose Tray (with Stack Bypass Alignment Tray) > 1. Measure the left margin of the image. Check that the measured value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure.
Page 112 2. Host Machine 5. Adjust the position of the tray using the scale as reference. • 1 scale mark : 1.0 mm NOTE: • When L4 is too large : Moving the Hook Support Plate toward the rear makes L4 smaller. •...
Page 113 2. Host Machine 6. Tighten the loosened screw and return the Paper Guide to its original position. 7. Place paper on the Multi-purpose Tray and adjust the Slide Guides.
Page 114 2. Host Machine 8. Adjust the Paper Guides and tighten the 4 Fixation Screws. 9. Output a test print from the Multi-purpose Tray and check that the value is within the specified range. < Cassette Pull-in Check > 1. If the Buffer Path Unit is installed, open the Buffer Front Cover. 2.
Page 115 2. Host Machine 3. Push back the cassette until it is 15 mm from the Front Cover of the host machine, and let go of the cassette. 15 mm < Appropriate (No need for adjustment) > The latch is locked, and the level difference [A] and the gap [B] between the Cassette Front Cover and other external covers are within the appropriate ranges when viewed from the left side.
Page 116 2. Host Machine < Halfway closed > The cassette has been excessively pulled in. The gap from other external covers is eliminated by further pushing the cassette in this situation, but adjustment is needed from a functional point of view. By further pushing the cassette in this situation, a gap [B] is generated between the cassette and the cover on the rear side.
Page 117 2. Host Machine Adjusting the Cassette Front Cover 1. Pull out the Cassette. 2. Loosen the 2 adjustment screws on the left side, and move the Cassette Front Cover as needed using the 2 scales as reference until the gap [B] from the cover on the rear side you wrote down changes to a value within the appropriate range.
Page 118 2. Host Machine 2. Loosen the screw until the stopper touches the front side. 3. Pull out the right side [A] of the cassette while lifting the front side, move it to the right, and remove the Cassette.
Page 119 2. Host Machine 4. Loosen the 3 adjustment screws on the rear side of the cassette. Using the scale and the boss line as reference, move the position of the Pull-in Guide for 1 division of the scale. NOTE: Check the initial position on the scale (because the position at the time of shipment is not always at the center). •...
Page 120 2. Host Machine 6. Install the Cassette by aligning the triangle mark of the rail on the left side with the triangle mark of the cassette, and putting the roller [B] of the cassette in the [A] part of the rail on the right side.
Page 121 2. Host Machine 7. Tighten the screw you loosened in step 2. 8. Check the level difference again, and adjust until position becomes appropriate. ● Leading Edge Skew Adjustment (Mechanical Adjustment for Registration Alignment) 1. Obtain the value of skew on the image leading edge. Check that the measured value is within the specified range shown below.
Page 122 2. Host Machine 2. Open the Front Cover and pull out the Fixing Feed Unit. 3. Press the 2 Lock Springs at both ends of the rail to release the locks, and pull the Fixing Feed Unit all the way out again.
Page 123 2. Host Machine 4. Remove the Fixing Feed Right Upper Inner Cover. • 1 Screw • 2 Hooks 5. Loosen the 4 screws.
Page 124 2. Host Machine 6. Adjust the Registration Adjustment Shaft by turning it with a screwdriver. • If the value of L1 - L2 is “+”: turn to the “-” side • If the value of L1 - L2 is “-”: turn to the “+” side 1 scale mark of the dial : 0.1 mm...
Page 125 2. Host Machine NOTE: • When L1 is larger than L2 : Turning to the "-" side makes L1 smaller and L2 larger. • When L1 is smaller than L2 : Turning to the "+" side makes L1 larger and L2 smaller. (L3 is fixed.) •...
Page 126 2. Host Machine 7. Tighten the 4 screws loosened. CAUTION: When tightening screws, be sure to tighten in the order of front to rear. 8. Install the Fixing Feed Right Upper Inner Cover. (1 Screw) 9. Push in the Fixing Feed Unit and close the Front Cover. 10.
Page 127 2. Host Machine ■ When the Scanner is used (Semi-automatic Adjustment) NOTE: Be sure to complete the Left Edge Margin Adjustment (1st side) and mechanical adjustments such as the Registration Alignment in advance. Perform the following procedures to adjust the image position. •...
Page 128 2. Host Machine NOTE: When [System Manager Information Settings] is set, it is required to log in as a system manager in accordance with instructions of the user administrator. 1. Select [Settings/Registration] > [Preferences] > [Paper Settings] > [Paper Type Management Settings]. 2.
Page 129 2. Host Machine 9. Align the triangle mark of the guide sheet with the triangle mark (blue) which is for the first scanning of the test page. 10. Close the feeder, and press [Start Scanning]. NOTE: Be careful not to move the guide sheet when closing the feeder. 11.
Page 130 2. Host Machine 13. Add the value shown in the scan result to the setting value. Example 1: When the left edge margin REGIST1M = 4, REGIST = 3 4 + 3 = 7, therefore enter "7" for REGIST. Example 2: When the left edge margin REGIST1M =-4, REGIST = -3 (-4) + (-3) = -7, therefore enter "-7"...
Page 131 2. Host Machine ● Lading Edge Skew Adjustment (Software Adjustment) 1. Obtain the value of skew on image leading edge. Check that the obtained value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure.
Page 132 2. Host Machine ● Leading Edge Right Angle Adjustment (based on an assumption that right angle accuracy of paper is correct) 1. Obtain the value of right angle on image leading edge. Check that the obtained value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure.
Page 133 2. Host Machine ● Trapezoid Adjustment 1. Obtain the value of trapezoid of image. Check that the obtained value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure. •...
Page 134 2. Host Machine ● Horizontal Scanning Magnification Ratio Adjustment 1. Obtain the value of horizontal scanning magnification ratio of image. Check that the measured value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure.
Page 135 2. Host Machine 3. Adjust the value of the following service mode. COPIER > ADJUST > IMG-REG > MAG-H • Setting range : -100 to 100 (0.01 % per increment) NOTE: • When the actually measured value is smaller than the nominal value : When the value is increased by "1", the horizontal scanning magnification ratio is increased by 0.01%.
Page 136 2. Host Machine ● Vertical Scanning Magnification Ratio Adjustment 1. Obtain the value of vertical scanning magnification ratio of image. Check that the measured value is within the specified range shown below. When the result is out of the specified range, perform adjustment by following the following procedure.
Page 137 2. Host Machine 3. Adjust the value of the following service mode. COPIER > ADJUST > IMG-REG > MAG-V • Setting range : -100 to 100 (0.01 % per increment) NOTE: • When the actually measured value is smaller than the nominal value : When the value is increased by "1", the vertical scanning magnification ratio is increased by 0.01%.
Page 138 2. Host Machine 2. Adjust the value of the following service mode. COPIER > ADJUST > FEED-ADJ > REGIST • Setting range : -50 to 50 (0.1 mm per increment) NOTE: • When L3 is too small : When the value is increased, L3 becomes larger. •...
Page 139: Image Position Adjustment (Single Pass Adf)
2. Host Machine 2. Adjust the value of the following service mode. COPIER > ADJUST > FEED-ADJ > ADJ-REFE • Setting range : -100 to 100 (0.1 mm per increment) NOTE: • When L4 (2nd side) is too small : When the value is increased, L4 (2nd side) becomes larger.
Page 140 2. Host Machine NOTE: Even if the above adjustment is performed, if a fixed skew or image shift occurs, the image is manually adjusted according to the state of the printed image • Adjustment of leading edge margin of the scanned image for the corrected image Amount of Change per:0.1mm FEEDER >...
Page 141 2. Host Machine ● Adjustment of the White Plate...
Page 142 2. Host Machine CAUTION: If the White Plate is pressed downward, it is placed on the Index Sheet, so be sure to press it upward.
Page 143 2. Host Machine NOTE: • Be sure that there is no gap (for reference, 0.3 mm or less) between the White Plate and the Index Sheet. • Check that the White Plate is not placed on the Index Sheet. White Plate Index Sheet Reader Unit White Plate...
Page 144 2. Host Machine ● Checking the Height Height Check Sheet Preparation or Creation 1. Prepare the check sheet used for height adjustment. Height check sheet NOTE: Points to Note when Creating the Check Sheet • Output with A4 (paper size) or LTR (paper size). •...
Page 145 2. Host Machine Checking the Height of the Height Adjustment Boss 1. Put a sheet of paper on the place where the protrusions touch the Stream Reading Glass, and check whether there is any resistance of the paper when closing the ADF. <The Left Front Side>...
Page 146 2. Host Machine <The Left Rear Side> 2. If there is no resistance, perform the height adjustment.
Page 147 2. Host Machine Height Adjustment Procedure 1. Adjust by turning the Fixation Screw on the upper side of Hinge. • If both front and rear side (or only front side) are not installed properly: Turn the Right Hinge Fixation Screw clockwise (black arrow) to correctly locate it at the front.
Page 148 2. Host Machine ● Stream reading adjustment (Auto adjustment of reading position during ADF reading) NOTE: • Before performing the adjustment of the stream reading position, check that the 2 Height Adjustment Bosses at the front and rear side are in contact with the Stream Reading Glass and the White Plate is not placed on the Index Sheet. •...
Page 149: Checking The Network Connection
2. Host Machine 1. Use a chart of a service parts of a Automatic Front/Back Side Difference Correction Adjustment, or using A4 or LTR paper, the leading edge and the side edge of the front/back side in the feeding direction are painted black with magic, and a chart for Automatic Front/Back Side Difference Correction Adjustment is prepared.
Page 150: Network Troubleshooting
2. Host Machine 3. Inform the system administrator at the installation site that the installation of the machine has been completed, and ask to specify the network settings. NOTE: Network settings can be made only when logged in as an administrator. The default password is indicated below.
Page 151: Operation When Using Uniflow Online
2. Host Machine ■ Checking the Network Setting of the Host Machine Check if the IP address specified in the Host Machine is correct. 1. Select the following: [Settings/Registration] > [Preferences] > [Network] > [TCP/IP Settings] > [IPv4 settings] > [IP address setting];...
Page 152 2. Host Machine...
Page 153 2. Host Machine NOTE: Be sure to change the number of cushions according to the thickness of the Card Reader. If it makes the Control Panel Upper Right Cover difficult to install, using one or no cushions is allowed.
Page 154 2. Host Machine CAUTION: • Do not cleaning the surface with alcohol after removing the sheet. • If any glue remains in the peeled Surface, remove it with the peeled sheet. NOTE: Store the excess length of the cable in the position as shown in the figure.
Page 155 2. Host Machine < When installing with the Numeric Keypad at the same time > NOTE: Store the excess length of the cable in the position as shown in the figure.
Page 156 2. Host Machine...
Page 157 2. Host Machine Connect the power plug to the outlet. Turn ON the main power switch.
Page 158: Image Reading System Options
Image Reading System Options Printer Cover-H2....... 150 Reader Heater-P1......169...
Page 159: Printer Cover-H2
3. Image Reading System Options Printer Cover-H2 Points to Note before Installation • When delivery system options are installed, be sure to disconnect them from the host machine. • Connect the power plug of the host machine to the outlet. •...
Page 160: Installation Outline Drawing
3. Image Reading System Options Installation Outline Drawing Installation Procedure ■ Removing the Covers...
Page 161 3. Image Reading System Options...
Page 162 3. Image Reading System Options...
Page 163 3. Image Reading System Options ■ Removing the ADF...
Page 164 3. Image Reading System Options NOTE: Removed parts will be used in step of "Installing the Printer Cover".
Page 165 3. Image Reading System Options NOTE: When performing following procedures, using ADF in the book mode as necessary makes the work easy. The book mode is released by opening the ADF.
Page 166 3. Image Reading System Options...
Page 167 3. Image Reading System Options CAUTION: Be careful not to drop the ADF.
Page 168 3. Image Reading System Options ■ Removing the Reader Unit...
Page 169 3. Image Reading System Options...
Page 170 3. Image Reading System Options NOTE: Removed 2 screws will be used in step of "Installing the Printer Cover".
Page 171 3. Image Reading System Options ■ Installing the Printer Cover NOTE: In order to make it easy to install the Reader Fixation Plate R, untie the two parts shown in the figure and loosen the cable.
Page 172 3. Image Reading System Options NOTE: • Cut off the [A] part of the Printer Cover with nippers by using the edge part [B] as a guide. • Be sure not to make burrs. CAUTION: When placing the Printer Cover, be careful not to trap cables on the rear side of the host machine.
Page 173 3. Image Reading System Options NOTE: Use 2 binding screws removed in step of "Removing the Reader Unit". CAUTION: Be careful not to trap cables on the right side of the host machine at installation. P Tightening; M4x10 Binding Binding...
Page 174 3. Image Reading System Options CAUTION: Be careful not to trap cables on the right side of the host machine at installation. P Tightening; RS Tightening; M4x10 M4x8...
Page 175 3. Image Reading System Options NOTE: Use parts removed in step of "Removing the ADF". CAUTION: Be careful not to trap cables on the rear side of the host machine at installation.
Page 176 3. Image Reading System Options ■ Installing the Covers...
Page 177: Operation Check
3. Image Reading System Options Operation Check 1. Connect the power plug of the host machine to the outlet. 2. Turn ON the main power switch. CAUTION: If the reader unit error such as "E732-0023" or "E280-0002” is displayed after turning ON the main power switch, turn OFF and then ON the main power switch, and then perform the following steps.
Page 178: Reader Heater-P1
3. Image Reading System Options Reader Heater-P1 Checking the Contents Binding; M4x4 Middle 1x Small 5x Large 2x Large 3x Small 1x Installation Outline Drawing...
Page 179: Installation Procedure
3. Image Reading System Options Installation Procedure ■ Removing the Covers ■ Installing the Reader Heater...
Page 180 3. Image Reading System Options CAUTION: • Soiling on the glass surface and the White Plate affects reading. When removing or installing the Copyboard Glass, be sure not to touch the glass surface and the White Plate. • If soiling is attached, clean it with lint-free paper. White Plate...
Page 181 3. Image Reading System Options NOTE: When performing following procedures, using ADF in the book mode as necessary makes the work easy. The book mode is released by opening the ADF.
Page 182 3. Image Reading System Options...
Page 183 3. Image Reading System Options...
Page 184 3. Image Reading System Options...
Page 185 3. Image Reading System Options Middle...
Page 186 3. Image Reading System Options Binding; M4x4...
Page 187 3. Image Reading System Options Small...
Page 188 3. Image Reading System Options...
Page 189 3. Image Reading System Options...
Page 190 3. Image Reading System Options CAUTION: Be sure to hold down the Reader Heater Harness because it may interfere with moving of the Scanner Box if it is not connected properly.
Page 191 3. Image Reading System Options CAUTION: Be sure to hold down the Reader Heater Harness because it may interfere with moving of the Scanner Box if it is not connected properly.
Page 192 3. Image Reading System Options CAUTION: Move the Scanner Box to the right edge, and check if the underside of the Scanner Box and the HP Sensor Flag Plate do not interfere with the Reader Heater harness.
Page 193 3. Image Reading System Options...
Page 194 3. Image Reading System Options...
Page 195 3. Image Reading System Options CAUTION: • Soiling on the glass surface and the White Plate affects reading. When removing or installing the Copyboard Glass, be sure not to touch the glass surface and the White Plate. • If soiling is attached, clean it with lint-free paper. White Plate...
Page 196 3. Image Reading System Options ■ Installing the Covers Turn ON the Environment Heater Switch. Connect the power plug to the outlet. Turn ON the main power switch.
Page 197: Host Machine Options
Host Machine Options Connection Kit-A4 for Bluetooth LE.. 189 Numeric Keypad-A2......205 Utility Tray-B1........215 Copy Card Reader-F1/Copy Card Reader Attachment-A5....222 Voice Guidance Kit-G1......235 Voice Operation Kit-D1..... 246 Serial Interface Kit-K3/Copy Control Interface Kit-A1......257 Super G3 FAX Board-AX1....264 Super G3 2nd Line Fax Board-AX1.. 272 SSD-related Option......
Page 198: Connection Kit-A4 For Bluetooth Le
4. Host Machine Options Connection Kit-A4 for Bluetooth LE Checking the Contents NOTE: * mark item may not be included. 17.9 mm P Tightening; W Sems; M3x8 TP; M3x6 M3x6 for CN, KR for TW for US Installation Outline Drawing...
Page 199: Installation Procedure
4. Host Machine Options Installation Procedure...
Page 200 4. Host Machine Options...
Page 201 4. Host Machine Options CAUTION: Do not pull the Control Panel too much to the front. If so, the Control Panel comes off and gives stress to the cable.
Page 202 4. Host Machine Options...
Page 203 4. Host Machine Options CAUTION: Connect the part number label side of the USB cable due to the possibility of wire bite. M3x6...
Page 204 4. Host Machine Options NOTE: Remove the three cables from the reuse band that is holding the cables, and cut and remove the reuse band.
Page 205 4. Host Machine Options CAUTION: Be sure to fix a reuse band at the position of a 10 mm wide white tape due to a risk of getting the wire harness bitten. NOTE: • Secure the removed cables and the USB cable with the included new reuse band. •...
Page 206 4. Host Machine Options NOTE: Remove the three cables and the one cable from the reuse band that is holding the cables, and cut and remove the reuse band.
Page 207 4. Host Machine Options CAUTION: Be sure to fix a reuse band at the position of a 10 mm wide white tape due to a risk of getting the wire harness bitten. NOTE: • Secure the removed cables and the USB cable with the included new reuse band. •...
Page 208 4. Host Machine Options...
Page 209 4. Host Machine Options...
Page 210 4. Host Machine Options...
Page 211 4. Host Machine Options...
Page 212 4. Host Machine Options...
Page 213: Setting After Installation
4. Host Machine Options Setting after Installation 1. Connect the power plug of the host machine to the outlet. 2. Turn ON the main power switch. 3. In the following Service Mode, set the value to "1." COPIER > FUNCTION > INSTALL > BLE-USE NOTE: When [System Manager Information Settings] is set, it is required to log in as a system manager in accordance with instructions of the user administrator.
Page 214: Numeric Keypad-A2
4. Host Machine Options Numeric Keypad-A2 Points to Note before Installation • When installing the Numeric Keypad and the IC Card Reader at the same time, be sure to install the Numeric Keypad first. • The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. Checking the Contents P Tightening;...
Page 215: Installation Procedure
4. Host Machine Options Installation Procedure...
Page 216 4. Host Machine Options...
Page 217 4. Host Machine Options CAUTION: Be sure to check that the 2 bosses are fitted securely. Installing the Control Panel Right Upper Cover while the bosses are not fitted securely will cause rattling. P Tightening; M3x8 Small...
Page 218 4. Host Machine Options TP; M3x6 NOTE: Attach the first core along with the white tape affixed to the Numeric Keypad cable. Fold the cable as shown in the figure, and attach the second core in a line-symmetric position with respect to the core attached first.
Page 219 4. Host Machine Options Large...
Page 220 4. Host Machine Options...
Page 221 4. Host Machine Options < When installing the Numeric Keypad only > NOTE: Store the excess length of the cable in the position as shown in the figure. < When installing with the IC Card Reader at the same time > NOTE: Store the excess length of the cable in the position as shown in the figure.
Page 222 4. Host Machine Options TP; M3x6 CAUTION: Place the Core in the position as shown in the figure.
Page 223 4. Host Machine Options Connect the power plug to the outlet. Turn ON the main power switch.
Page 224: Utility Tray-B1
4. Host Machine Options Utility Tray-B1 Points to Note at Installation When installing this equipment, be sure to install it by referring to "“Combination Table of Accessory Installation” on page 9". Checking the Contents The parts using to install the keyboard M4x14 M4x10 M4x14...
Page 225 4. Host Machine Options...
Page 226 4. Host Machine Options CAUTION: To avoid damage, do not pull the Utility Tray too much.
Page 227 4. Host Machine Options CAUTION: To avoid damage, do not pull the Utility Tray too much.
Page 228 4. Host Machine Options CAUTION: Be sure to install it by using the holes with the marks B, G, and P. TP ; M4x14...
Page 229 4. Host Machine Options TP ; M4x10...
Page 230 4. Host Machine Options ■ When Installing the USB Keyboard...
Page 231: Copy Card Reader-F1/Copy Card Reader Attachment-A5
4. Host Machine Options Copy Card Reader-F1/Copy Card Reader Attachment-A5 Points to Note at Installation • To install this equipment, the Copy Card Reader Attachment is required. • After installing the Copy Card Reader, input the card number to be used in service mode. Otherwise the card cannot be recognized even though it is inserted.
Page 232: Installation Outline Drawing
4. Host Machine Options <Copy Card Reader Attachment-A5> Binding; Binding; M3x6 M4x20 M3x6 RS Tightening; Binding; M4x8 M4x12 M4x6 Installation Outline Drawing...
Page 233: Installation Procedure
4. Host Machine Options Installation Procedure...
Page 234 4. Host Machine Options NOTE NOTE: Removed Screw will be used in step 6.
Page 235 4. Host Machine Options...
Page 236 4. Host Machine Options NOTE: • Use the screws removed in step 2. • Steps 1 and 6 in the illustration below are required only when an SSD is installed. Binding; M3x6 NOTE...
Page 237 4. Host Machine Options...
Page 238 4. Host Machine Options...
Page 239 4. Host Machine Options Binding; M4x20...
Page 240 4. Host Machine Options CAUTION: Connect the end of connector that does not have a ring as shown in the following figure.
Page 241 4. Host Machine Options CAUTION: Be sure to place the Harness Band of the Card Reader External Relay Harness inside of the Connector Cover. M3x6...
Page 242 4. Host Machine Options CAUTION: Be sure to place the Harness Band of the Card Reader External Relay Harness inside of the Connector Case. Harness Band...
Page 243: Checking After Installation
4. Host Machine Options Checking after Installation 1. Connect the power plug of the host machine to the power outlet. 2. Turn the main power switch ON. 3. Check the model of the Card Reader in service mode. (Default: 0 "Card Reader-F1") COPIER >...
Page 244: Voice Guidance Kit-G1
4. Host Machine Options Voice Guidance Kit-G1 Points to Note at Installation • When installing this equipment, the option Numeric Keypad is required. Refer to the Installation Procedure for the Numeric Keypad when installing the Numeric Keypad. • When installing this equipment, be sure to install it by referring to "“Combination Table of Accessory Installation”...
Page 245: Installation Outline Drawing
4. Host Machine Options Installation Outline Drawing...
Page 246: Installation Procedure
4. Host Machine Options Installation Procedure...
Page 247 4. Host Machine Options NOTE NOTE: Removed Screw will be used in step 3.
Page 248 4. Host Machine Options NOTE: Use the screws removed in step 2. M3x6 NOTE...
Page 249 4. Host Machine Options CAUTION: When cutting off the part, be sure not to make burrs.
Page 250 4. Host Machine Options...
Page 251 4. Host Machine Options Binding ; M4x20 Binding ; M4x6...
Page 252 4. Host Machine Options CAUTION: Be sure to attach the Ring Cores within 50 mm from the end of the Speaker Cable. 50mm...
Page 253 4. Host Machine Options...
Page 254: Checking After Installation
4. Host Machine Options Checking after Installation NOTE: When changing the settings upon user's request, it is required to log in as a system manager in accordance with instructions from the user administrator. 1. Connect the power plug of the host machine to the power outlet. 2.
Page 255: Voice Operation Kit-D1
4. Host Machine Options Voice Operation Kit-D1 Points to Note at Installation • When installing this equipment, the option Numeric Keypad is required. Refer to the Installation Procedure for the Numeric Keypad when installing the Numeric Keypad. • When installing this equipment, be sure to install it by referring to "“Combination Table of Accessory Installation”...
Page 256: Installation Outline Drawing
4. Host Machine Options Installation Outline Drawing...
Page 257: Installation Procedure
4. Host Machine Options Installation Procedure...
Page 258 4. Host Machine Options NOTE NOTE: Removed Screw will be used in step 3.
Page 259 4. Host Machine Options NOTE: Use the screws removed in step 2. M3x6 NOTE...
Page 260 4. Host Machine Options CAUTION: When cutting off the part, be sure not to make burrs.
Page 261 4. Host Machine Options...
Page 262 4. Host Machine Options Binding ; M4x20...
Page 263 4. Host Machine Options...
Page 264: Checking After Installation
4. Host Machine Options Checking after Installation NOTE: When changing the settings upon user’s request, it is required to log in as a system manager in accordance with instructions from the user administrator. 1. Connect the power plug of the host machine to the outlet. 2.
Page 265 4. Host Machine Options ■ When Stopping to Use 1. Press the Guidance Start button or Voice Recognition button for 3 seconds or longer.
Page 266: Serial Interface Kit-K3/Copy Control Interface Kit-A1
4. Host Machine Options Serial Interface Kit-K3/Copy Control Interface Kit-A1 Points to Note at Installation When installing this equipment, be sure to install it by referring to "“Combination Table of Accessory Installation” on page 9". Checking the Contents <Serial Interface Kit-K3> TP;...
Page 267: Installation Outline Drawing
4. Host Machine Options <Copy Control Interface Kit-A1 > Installation Outline Drawing Serial Interface Kit-K3...
Page 268: Installation Procedure
4. Host Machine Options Copy Control Interface Kit-A1 Installation Procedure...
Page 269 4. Host Machine Options...
Page 270 4. Host Machine Options Serial Interface Kit-K3...
Page 271 4. Host Machine Options Copy Control Interface Kit-A1...
Page 272 4. Host Machine Options Connect the power plug to the outlet. Turn ON the main power switch.
Page 273: Super G3 Fax Board-Ax1
4. Host Machine Options Super G3 FAX Board-AX1 Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F635111 Installation Outline Drawing...
Page 274: Checking The Contents
4. Host Machine Options Checking the Contents 2 Contact type Only for Europe Only for Germany 6 Contact type Only for Asia Only for France Only for U.K TP; M3x6 Included for USA and China FAX Approval Label <Others> • Including guides...
Page 275: Installation Procedure
4. Host Machine Options Installation Procedure CAUTION: Be sure not to make burrs when cutting the part.
Page 276 4. Host Machine Options TP; M3x6 Install the removed cover.
Page 277 4. Host Machine Options NOTE: • This procedure applies to Europe only. • Do not connect the telephone cords (2 core) to PTT plugs. • PTT plugs are connected to PTT cables (6 core) of the corresponding place/area.
Page 278 4. Host Machine Options NOTE: Insert one of the telephone cords into a line modular jack (LINE) of the host machine, and the other into a wall side modular jack. 2 Contact type 6 Contact type Only for Asia...
Page 279: Checking The Operation
4. Host Machine Options NOTE: • This procedure applies to USA only. • Affix the FAX Approval Label in the vacant space. Connect the power plug to the outlet. Turn ON the main power switch. Checking the Operation ■ Type Setting Select the country/region of the FAX Board in Service Mode: FAX >...
Page 280 4. Host Machine Options ■ Basic Setting NOTE: • When "System Manager Information Settings" is set, be sure to follow the direction of user administrator in order to log in as an administrator. • This setting can also be set from the Setup Guide ([Settings/Registration] > [Management Settings] > [License/Other] > [Start Setup Guide]).
Page 281: Super G3 2Nd Line Fax Board-Ax1
4. Host Machine Options Super G3 2nd Line Fax Board-AX1 Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F635112...
Page 282: Installation Outline Drawing
4. Host Machine Options Installation Outline Drawing...
Page 283: Checking The Contents
4. Host Machine Options Checking the Contents NOTE: These parts may be assembled as a FAX unit and included in the package. 9.7 mm W Sems; M3x8 9.7 mm...
Page 284: Installation Procedure
4. Host Machine Options Installation Procedure NOTE: Remove the telephone cord or the PTT Cable when removing the rear cover. CAUTION: Be sure not to make burrs when cutting the part.
Page 285 4. Host Machine Options NOTE: This step is not necessary if it is included in the package as a FAX unit. CAUTION: Be sure to install the Insulating sheet in the correct orientation. 9.7 mm W Sems; M3x8 CAUTION...
Page 286 4. Host Machine Options W Sems; M3x8...
Page 287 4. Host Machine Options 9.7 mm...
Page 288 4. Host Machine Options Install the removed cover and telephone cord.
Page 289: Checking The Operation
4. Host Machine Options NOTE: PTT Cable or Telephone Cord to the modular jack on the Host machine, and connect the other end to the modular jack on the wall. Connect the Power Plug to the outlet. Turn ON the main power switch. Checking the Operation ■...
Page 290 4. Host Machine Options ■ Basic Settings NOTE: When "System Manager Information Settings" is set, be sure to follow the direction of user administrator in order to log in as an administrator. In this section, make only minimum settings required for FAX communication. 1.
Page 291: Ssd-Related Option
4. Host Machine Options SSD-related Option Pre-checks ■ Points to Note at Installation CAUTION: • When using the mirroring function, be sure to install 2 SSDs of the same capacity. • If the SSD is replaced with a high-capacity SSD,the SSD needs to be initialized. •...
Page 292 4. Host Machine Options ■ Installation Procedure NOTE: Remove the plate before using the Storage.
Page 293 4. Host Machine Options...
Page 294 4. Host Machine Options...
Page 295 4. Host Machine Options NOTE: The Storage of which the plate was removed will be used in a later step.
Page 296 4. Host Machine Options NOTE: Use the Storage of which the plate was removed in the earlier step.
Page 297 4. Host Machine Options...
Page 298 4. Host Machine Options ■ SSD Initialization Procedure 1. Requirements 1. PC Service Support Tool in the version that supports this host machine must be installed.rror during the rebuild process that is executed during operation is not included in the consideration. 2.
Page 299: [Type-2] Memory Mirroring Kit
4. Host Machine Options 4. Initializing SSD <In case of SST> 1. Start the host machine with download mode in safe mode. 2. Start the SST. 3. Select the model. Then, select [Single] and click [Start]. 4. Click [Format HDD]. 5.
Page 300 4. Host Machine Options ■ Checking the Contents <Option SSD (250GB/1TB)> <SSD Mirroring Kit> CAUTION: Although the red cable shown below may sometimes be supplied in lieu of the SSD Cable 2 (Blue), the procedure for connecting the red cable is the same as that for the blue cable. When connecting the cable to the Controller PCB, make sure to first confirm that the sticker [B] is attached to the cable and then connect the cable to the Controller PCB.
Page 301 4. Host Machine Options ■ Installation Procedure NOTE: Remove the plate before using the Storage.
Page 302 4. Host Machine Options...
Page 303 4. Host Machine Options...
Page 304 4. Host Machine Options NOTE: The Storage of which the plate was removed will be used in a later step. NOTE: Use the Storage of which the plate was removed in the earlier step. SSDケーブル2 (青)
Page 305 4. Host Machine Options...
Page 306 4. Host Machine Options...
Page 307 4. Host Machine Options...
Page 308 4. Host Machine Options ■ Setting the Mirroring 1. Set the setting value for the mirroring to "1" in the following service mode. COPIER > OPTION > FNC-SW > W/RAID 2. Turn OFF/ON the main power of the host machine to enable the setting value. 3.
Page 309 4. Host Machine Options CAUTION: Perform the W/RAID setting 3 minutes after the power is turned on. Wait 10 seconds after changing the W/RAID setting before turning the power off. The rebuild process starts after setting "1" on W/RAID and turning it OFF/ON. Rebuild process starts after setting "1"...
Page 310: Imagepress Server M20
4. Host Machine Options imagePRESS Server M20 The IP addresses for communication between the host machine and equipment are set automatically 1. Turn ON the main power switch of the host machine. 2. Set the value in the following service mode to "3". COPIER >...
Page 311: Installation Procedure
4. Host Machine Options Installation Procedure CAUTION: Be sure not to make burrs when cutting the part.
Page 312 4. Host Machine Options NOTE: If screws and a face cover are attached, remove them.
Page 313 4. Host Machine Options 9.7 mm TP; M3x6 CAUTION: Be sure to remove the sheet.
Page 314 4. Host Machine Options...
Page 315 4. Host Machine Options CAUTION: Install vertically so that the plate does not tilt. Stepped Screw; M3x9.6 TP; M3x8 Toothed Washer Stepped Screw; M4x9...
Page 316 4. Host Machine Options...
Page 317 4. Host Machine Options Toothed Washer Screw (Binding; M4x8)
Page 318 4. Host Machine Options...
Page 319 4. Host Machine Options CAUTION: Be sure to use the network cable with Category 5e or higher. In addition, a shielded type (STP cable) is recommended. When using the non-shielded type (UTP cable), it may influence the surrounding electronic equipments via network cable. Use the correct power cord to match the location/area of installation.
Page 320: Settings After Installation
4. Host Machine Options After seeing "Perform Apply Setting Changes from Settings/Registration." displayed on the host machine's Touch Panel, select [Apply Set. Changes] > [Yes]. NOTE: • The host machine automatically restarts. It may take approx. 10 minutes before the message appears. •...
Page 321 4. Host Machine Options 2. Select [Login] to log in as a system administrator. Input of password : A password input screen is displayed at the time of installation. Entering "Fiery password" in the password field displays the setting screen. NOTE: On the Fiery Server Configuration page, look for ID in the BIOS Setup section.
Page 322 4. Host Machine Options Example : Select [Server] > [General]. Check that the items in the General Setup are set, and perform [Save Changes] even if there is no change. The setting will not be completed unless [Save Changes] is pressed. 5.
Page 323 4. Host Machine Options 6. The confirmation screen will appear, and then press [Reboot Now]. 7. The imagePASS Server will be restarted (approx. 10 min.). ■ Checking the Operation After Making the Settings Output Test Page and Configuration by the following procedure, and check the connection between the host machine and this equipment as well as the settings of this equipment.
Page 324 4. Host Machine Options 2. Select [Login] to log in as a system administrator. Entering "Fiery password" in the password field displays the setting screen. NOTE: On the Fiery Server Configuration page, look for ID in the BIOS Setup section. The alphanumeric characters in the ID field is the default password.(Print the Configuration page: Press the Fiery logo, then press [Info] >...
Page 325 4. Host Machine Options ■ Connecting to the Network Ask the network administrator to connect to the network, make settings and output the test print. Refer to "Settings Management" in User's Manual for details of checking work. ■ Executing image Quality Adjustment Execute the image quality adjustment shown below at installation.
Page 326: Accessory Interface Kit-A2
4. Host Machine Options Accessory Interface Kit-A2 Points to Note at Installation • When installing the Staple Finisher/Booklet Finisher, this equipment is required. • The label shown below is attached to locations where connection of a network cable is prohibited. Do not connect the customer's network cable to the port where the connection prohibition label is affixed.
Page 327: Installation Procedure
4. Host Machine Options Installation Procedure...
Page 328 4. Host Machine Options...
Page 329 4. Host Machine Options M3x6...
Page 330 4. Host Machine Options NOTE: When installing the Multi-drawer Paper Deck-E1 at the same time, it is necessary to connect the synchronous line of the Multi Deck to the DC controller PCB. Therefore, follow the procedure up to step 2 of "Installation procedure > Connecting the synchronous line"...
Page 331 4. Host Machine Options...
Page 332 4. Host Machine Options NOTE: Affix by aligning with marks on the Face Plate of the Box Left Cover. CAUTION: • In accordance with the option to connect, cut the upper Face Plate for the delivery option and lower Face Plate for the pickup option.
Page 333 4. Host Machine Options...
Page 334 4. Host Machine Options NOTE: After installing the Buffer Path Unit, affix it to the area indicated in the figure. • Be sure not to affix to the curved surface of Cover. • Be sure that it does not protrude to the upper surface of Cover. Connect the power plug of the host machine to the outlet.
Page 335: Paper Feed Options
Paper Feed Options Cassette Heater Unit-38....327 Paper Deck Unit-E1......336 Paper Deck Heater Unit-A1....364 POD Deck Lite-C1......380 Multi-drawer Paper Deck-E1..... 407 Paper Deck Path Kit-B1....479 Long Sheet Tray-B1......508 Stack Bypass Alignment Tray-D1..522 Stack Bypass-D1.......535...
Page 336: Cassette Heater Unit-38
5. Paper Feed Options Cassette Heater Unit-38 Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F276801 Checking the Contents [1] Cassette Heater [2] Screw Unit x 1 (RS Tightening: M4x8) x 2...
Page 337 5. Paper Feed Options 2. Pull out the Left Deck to remove. • 2 Screws 3. Put the 2 Rails in. 4. Pull out the Right Deck to remove the Left Deck in the same way. 5. Put the 2 Rails in. 6.
Page 338 5. Paper Feed Options 7. Loosen the screw, and move the stopper to the front until it stops. 8. Pull out the right side [A] of the cassette while lifting the front side, move it to the right, and remove the Cassette 3.
Page 339 5. Paper Feed Options 9. Remove the Connector Cover. • 1 Claw • 2 Protrusions Claw Protrusion 10. Remove tapes on the Cassette Heater Unit. 11. Fit the protrusions of the Cassette Heater Unit into the holes of the Host Machine. Hole Protrusion Protrusion...
Page 340 5. Paper Feed Options 12. Fit the holes of the Cassette Heater Unit with the bosses of the Host Machine. CAUTION: When fitting the Cassette Heater Unit with the bosses, be sure to support the bottom side with your hand; otherwise, the Unit could fall if protrusions come out of the holes.
Page 341 5. Paper Feed Options 14. Install the Connector. 15. Install the Connector Cover.
Page 342 5. Paper Feed Options 16. When installing the Cassette 3, align the triangle mark of the rail on the left side with the triangle mark of the cassette. Place the roller [B] of the cassette onto the [A] part of the rail on the right side to install the Cassette 3.
Page 343 5. Paper Feed Options 17. Install the screw loosened in step 7. 18. Pull out the Rails at the installation area of the Right Deck. Fit the 4 pins on the Rails with the grooves of the Right Deck to place the Right Deck over the Rails.
Page 344 5. Paper Feed Options 19. After having installed Right Deck with 2 screws, close the Right Deck. 20. Install the Left Deck in the same way as the Right Deck. 21. Close the Front Cover. 22. Turn on the Environment Heater Switch. 23.
Page 345: Paper Deck Unit-E1
5. Paper Feed Options Paper Deck Unit-E1 Checking before Installation Requirements for the installation place are given below. It is recommended to look over the place to be used for installation before delivering the equipment to the user. CAUTION: • Install the host machine first and then install the Paper Deck. •...
Page 346: Checking The Contents
5. Paper Feed Options 2. Open the plastic packing bag. Remove the Paper Deck from the palette holding the parts as shown in the figure. 3. Remove the packaging tapes and the cushioning materials. Checking the Contents Check that none of the included parts is missing.
Page 347: Installation Procedure
5. Paper Feed Options □ [1] Papar Deck x1 □ [2] Paper Size Label x1 □ [3] Latch Plate x2 □ [4] Screw (Binding;M4x5) x3 □ [5] Screw (P Tightening;M3x8) x1 □ [6] Door Stopper x1 □ [7]Wire Saddle x1 The parts [5], [6] are not used.
Page 348 5. Paper Feed Options ■ Preparation of the Paper Deck Unit 1. Remove the screw from the base stay unit. • 1 Screw...
Page 349 5. Paper Feed Options 2. Push the Paper Deck Unit until it stops while holding the base stay unit and then attach the screw removed at procedure 2 as shown in the figure. CAUTION: Do not attach the screw removed at procedure 1 to the original position. NOTE: The screw is used to fix the base stay unit when the Paper Deck Unit is transported for relocation.
Page 350 5. Paper Feed Options 3. Remove the screws from bottom left side of the Paper Deck Unit (the removed screws are used at procedure 4, "Preparation of the Host Machine"). • 3 Screws NOTE: The fixing plate is removed at procedure 6, "Preparation of the Paper Deck Unit". 4.
Page 351 5. Paper Feed Options 5. Insert screwdrivers into the hole at rear left side of the compartment and then release the lever to open it. 6. Remove the fixing plate and the cushioning material from bottom left side of the compartment (the removed screws are not used).
Page 352 5. Paper Feed Options 7. Remove the fixing plate and cushioning material from bottom right side of the compartment (the removed screw is not used). • 1 Screw NOTE: Do not forget to remove the cushioning material. 8. Remove the fixing sheet fixing the lifter plate (the removed screws are not used). •...
Page 353 5. Paper Feed Options ■ Preparation of the Host Machine 1. Remove the feed cover (the removed cover is not used). 2. Remove the lower right cover (the removed cover and the screws are not used). • 2 Screws...
Page 354 5. Paper Feed Options 3. Cut the front and rear blinded covers with a side cutter. CAUTION: Be sure to cut the cover properly so that no burr is formed.
Page 355 5. Paper Feed Options 4. Attach the latch plates (front and rear) to the host machine with screws removed at procedure 3, 4, “Preparation of the Paper Deck Unit". CAUTION: Attach the 2 latch plates in the center of the hole. RS Tightening M4x8...
Page 356 5. Paper Feed Options 5. Remove the connector cover (the removed connector cover is not used). 6. Remove the lower blindfold seal (the removed lower blindfold seal is not used).
Page 357 5. Paper Feed Options 7. Attach the wire saddle to the host machine. • 1 Wire saddle ■ Connection with the Host Machine 1. Insert the positioning pins to the holes on the host machine and then fix the base stay unit. •...
Page 358 5. Paper Feed Options 2. Connect the Paper Deck Unit with the host machine. NOTE: Do not nip the cable between the Paper Deck Unit and the host machine when connecting. NOTE: When it is difficult to insert the rear connection pin into the rear latch hole, loosen the 2 screws fixing the latch plate and then adjust the position of the latch plate to fit it.
Page 359 5. Paper Feed Options 3. Loosen the 2 screws fixing the front bottom wheel to touch it to the floor. • 2 Screws...
Page 360 5. Paper Feed Options 4. Fasten the 2 screws loosened at procedure 3. • 2 Screws Fasten...
Page 361 5. Paper Feed Options 5. Loosen the 2 screws fixing the bottom right wheel to touch it to the floor. • 2 Screws...
Page 362 5. Paper Feed Options 6. Fasten the 2 screws loosened at procedure 5. • 2 Screws Fasten 7. Connect the latice connector of the Paper Deck Unit to the host machine and then fix it with the wire saddle.
Page 363 5. Paper Feed Options 8. Paste the paper size label with a gap in 5mm from the cassette no. label while aligning right edge of the labels (the remaining labels are not used). NOTE: Keep the paper size label for use when paper size is changed. 9.
Page 364 5. Paper Feed Options ■ Switching of the Paper Size 1. Press the open button to open the compartment.
Page 365 5. Paper Feed Options 2. Relocate the left/right edge guide plates at the specified paper size. CAUTION: Paper size is marked on both top and bottom of the compartment. Check that the marked paper size is the specified paper size when relocating the the left/right edge guide plates.
Page 366 5. Paper Feed Options 3. Relocate the rear edge guide plate at the specified paper size. CAUTION: Paper size is marked on both top and bottom of the compartment. Check that the marked paper size is the specified paper size when relocating the rear edge guide plate. 4.
Page 367: Checking After Installation
5. Paper Feed Options Checking after Installation ■ Disposal Parts 1. Following disposal parts are remained after the installation procedure. Screw (RS tightening; M4x8) 3pcs. Screw (RS tightening; M4x10) 2pcs. Screw (TP; M3x6) 2pcs. Screw (P tightening; M3x8) 1pc. Paper Size Label (remaining label) 1pc.
Page 368 5. Paper Feed Options ● Adjustment Procedure (Manual) 1. Release the Paper Deck from the host machine and press the open button of the Paper Deck to open the compartment. 2. Loosen the 2 screws at the latch plate on left side of the compartment. •...
Page 369 5. Paper Feed Options 3. Move the latch plate toward front [A] or rear [B] (1 scale = 1mm) • Move the latch plate to front [A] when L1 is large. • Move the latch plate to rear [B] when L1 is small. Loosen...
Page 370 5. Paper Feed Options 4. Fasten the 2 screws loosened at procedure 2. • 2 Screws Fasten 5. Move the front cover fitting to the amount of the latch plate adjustment. Refer to the next item "Front Cover Positioning Adjustment" for detail. 6.
Page 371 5. Paper Feed Options ● Front Cover Positioning Adjustment 1. Check that the gap between the front cover and the Paper Deck is as follows. • Gap between the front cover and the right cover: 3+/-1mm • Gap between the front cover and the upper cover: 4+/-1mm...
Page 372 5. Paper Feed Options NOTE: Loosen the 6 screws on the front cover and then move it to adjust the gap within the standard. Loosen Fasten...
Page 373: Paper Deck Heater Unit-A1
5. Paper Feed Options Paper Deck Heater Unit-A1 Checking before Installation Requirements for the installation place are given below. It is recommended to look over the place to be used for installation before delivering the equipment to the user. CAUTION: •...
Page 374: Installation Procedure
5. Paper Feed Options *[6] Cable protection bushing is not used for the installation. <Others> Including guides Installation Procedure ■ Preparation of the Paper Deck Unit 1. Turn OFF the main power switch of the host machine. 2. Disconnect the lattice connector from the host machine and then release the cable from the wire saddle. •...
Page 375 5. Paper Feed Options 4. Insert screwdrivers into the hole at rear left side of the compartment and then release the lever to open it. 5. Remove the right cover. • 5 Screws...
Page 376 5. Paper Feed Options 6. Remove the rear cover. • 6 Screws 7. Cut the blindfold cover from the rear cover.
Page 377 5. Paper Feed Options 8. Loosen the 2 screws and then remove the upper left cover. Loosen 9. Remove the upper cover. • 3 Screws...
Page 378 5. Paper Feed Options 10. Put the connector through the hole in the top plate and then fix the Heater Unit in the Paper Deck Unit. • 2 Hooks • 1 Screw (Toothed washer; M4x6) Screw with toothed washer; M4x6 11.
Page 379 5. Paper Feed Options 12. Insert the AC input connector and then fix the ground cable. • 1 Screw (Toothed washer; M4x6) Screw with toothed washer; M4x6...
Page 380 5. Paper Feed Options 13. Install the relay harness unit on the rear side panel of the Paper Deck Unit. • 2 Screws (RS Tightening; M4x8) • 2 Connectors • 2 Snap Fit RS Tightening; M4x8 14. Re-attach the external covers. ■...
Page 381 5. Paper Feed Options 2. Hold and remove the rear lower cover unit. • 4 Screws CAUTION: When disassembling, do not deform the grounding plate.
Page 382 5. Paper Feed Options 3. Remove the blindfold plate. • 2 Screws 4. Insert the AC cord into the hole of the cord mount and fix it. • 1 Screw (Flat spring; M4x10) Screw with flat spring; M4x10...
Page 383 5. Paper Feed Options 5. Fix the ground cable to the cord mount. • 1 Screw (Toothed washer; M4x6) Screw with toothed washer; M4x6 6. Connect the AC cable to the host machine and then fix it. • 1 Connector •...
Page 384 5. Paper Feed Options 7. Attach the noise reduction cover and the lower rear cover. • 4 Screws CAUTION: • When assembling, do not deform the grounding plate. • When assembling, be sure to insert the edge [A] of the left lower cover in the groove [B] of the rear lower cover Unit.
Page 385 5. Paper Feed Options 8. Attach the 2 screws of the left lower cover. ■ Connection with the Host Machine 1. Close the compartment and then connect the Paper Deck Unit with the host machine. 2. Paste the power supply label on the above the AC input connector.
Page 386 5. Paper Feed Options 3. Connect the AC cable to the Paper Deck Unit. 4. Remove the 4 blindfold seals.
Page 387 5. Paper Feed Options 5. Attach the wire saddle. • 3 Wire Saddles 6. Fix the cable with the wire saddles and the snap fit. • 3 Wire Saddles • 1 Snap Fit...
Page 388: Checking After Installation
5. Paper Feed Options 7. Connect the lattice connector of the Paper Deck to the host machine and then fix the cable with the wire saddle. • 1 Connector • 1 Wire Saddle 8. Turn ON the host machine. Checking after Installation ■...
Page 389: Pod Deck Lite-C1
5. Paper Feed Options POD Deck Lite-C1 Checking before Installation Requirements for the installation place are shown below. It is recommended to look over the installation place before delivering the equipment to the user. CAUTION: • Install the host machine first and then install the POD Deck Lite. •...
Page 390: Checking The Contents
5. Paper Feed Options 1. Open the box and remove the accessory box and cushioning materials. 2. Open the plastic packing bag. Remove the POD Deck Lite from the palette. 3. Remove all packaging tapes. Checking the Contents Check that none of the included parts is missing.
Page 391 5. Paper Feed Options ■ Contents for Europe/Asia/Australia/Latin America for USA (120V) (230V) Use 3 of them Screw (Binding; M4x5) Screw (RS Tightening; M4x8) [10] [11] [12] [13] [14] [15] [16] [17] [18] [19] [20] [21] [22] Screw (P Tightening; M3x8) *1;...
Page 392: Installation Procedure
5. Paper Feed Options <Others> Other bundled items such as Installation Procedure, leaflets, etc. Installation Procedure NOTE: Keep the removed fixing materials as they are used to transport for relocation. ■ Preparation of the Host Machine 1. Remove the feed cover. 2.
Page 393 5. Paper Feed Options 3. Cut the blindfold covers (front /rear) with a side cutter. CAUTION: Be sure to remove the face cover properly so that no burr is formed. 4. Attach the 2 latch plates to the host machine. •...
Page 394 5. Paper Feed Options 5. Remove the connector cover from rear of the host machine. 6. Remove the blindfold cover from the host machine.
Page 395 5. Paper Feed Options 7. Attach the wire saddle. • 1 Wire Saddle ■ Preparation of the POD Deck Lite 1. Remove the fixing plate and 2 tags (the removed tags, fixing plate and screws are not used). • 2 Screws...
Page 396 5. Paper Feed Options 2. Remove the screw and spacer from the base stay unit. Push the POD Deck Lite until it stops while holding the base stay unit (the removed screw is used at step 3). 3. Fix the removed screw at step 2 to the original position. NOTE: The screw is used to fix the base stay unit when the POD Deck Lite is transported for relocation.
Page 397 5. Paper Feed Options 2. Open the compartment until it stops while releasing stoppers with pressing left and right latches. CAUTION: Be careful not to get your fingers caught. 3. Remove the sheet and tapes from the compartment. 4. Remove the stay guide. Removed 1 screw and the stay guide are used at procedure 25. •...
Page 398 5. Paper Feed Options 5. Fix the 2 screws removed at procedure 4 to the original position. • 2 Screws (TP screws; M3x6) 6. Affix the foreign language label by language over the original label as shown in the figure. 7.
Page 399 5. Paper Feed Options 8. Close the compartment. 9. Insert the 2 positioning pins to the holes of the host machine and then fix the base stay. • 3 Screws (Binding screws; M4x5) Binding M4x5...
Page 400 5. Paper Feed Options 10. Connect the POD Deck Lite with the host machine. NOTE: • Do not nip the cable between the POD Deck Lite and the host machine when connecting. NOTE: • When inserting the rear connection pin into the rear latch hole is difficult, loosen the 2 screws fixing the latch plate and then adjust the position of the latch plate to fit it in.
Page 401 5. Paper Feed Options 11. Loosen the 2 screws on the bottom right side wheel. • 2 Screws Loosen...
Page 402 5. Paper Feed Options 12. Match position(a) with position(b) by adjusting the height of the POD Deck Lite with the 2 adjusters. • Position (a) : 2 fixing screw tapped holes (middle) of the POD Deck Lite. • Position (b) : 2 fixing screw tapped holes (middle) of the bottom right side wheel. Rotate to [A] direction: Ascent Rotate to [B] direction: Descent...
Page 403 5. Paper Feed Options 13. Fix the bottom right side wheel with Screw A and Screw B. • Screw A: Supplied 2 Screws ( RS tightening; M4x8) • Screw B: 2 screws loosened at procedure 11 RS Tightening M4x8 Fasten...
Page 404 5. Paper Feed Options 14. Loosen the 2 screws on the 2 front bottom wheels for each and touch them to the floor. • 4 Screws Loosen 15. Fasten the 2 screws loosened at procedure 14. • 4 Screws Fasten...
Page 405 5. Paper Feed Options 16. Adjust tilt with the 2 adjusters until a top gap [1] and a bottom gap [2] between the POD Deck Lite and the host machine are same width. • Rotate to [A] direction: Ascent • Rotate to [B] direction: Descent CAUTION: •...
Page 406 5. Paper Feed Options 17. Attach the wire saddle to the hole on rear side of the POD Deck Lite and then clamp the cable with it. • 1 Wire saddle 18. Attach the Interface Cable with the host machine and fix it with the wire saddle. CAUTION: When connecting the Interface Cable, be sure to turn off the host machine and disconnect its power cable from the outlet.
Page 407 5. Paper Feed Options 19. Connect the power cord to the inlet of the POD Deck Lite and then plug it to the external source. CAUTION: Make sure that the power cord is fully connected to the outlet. If the connection is incomplete, smoke or fire may occur. 20.
Page 408 5. Paper Feed Options 21. If the cassette heater is installed, turn ON the cassette heater in high humidity or low temperature environment. 22. Turn ON the main power on the host machine. 23. Press the open button of the POD Deck Lite to open the compartment.
Page 409 5. Paper Feed Options 24. Press the relay paper sensor until the lifter reaches to the bottom position. 25. Fix the stay guide inside of the front frame with the screw removed at procedure 4. • 1 Screw (TP; M3x6) 26.
Page 410 5. Paper Feed Options 28. Affix the Cassette No. Label following the cassette No. of the Host Machine. 29. Affix the Paper Size Label on the Size Plate. NOTE: • Be sure to check with the user whether or not to affix the Paper Size Label, and then affix it. •...
Page 411: Disposal Parts
5. Paper Feed Options Disposal Parts 1. Following disposal parts are remained after the installation procedure. Screw (RS Tightening; M4x8) Screw (Binding; M4x5) Screw (Stepped Screw; M4x8) Screw (P Tightening; M3x8) Feed Cover Lower Right Cover Connector Cover Blindfold Cover Total Map Label [10] Foreign Language Label...
Page 412 5. Paper Feed Options 3. Execute manual adjustment as follows when it is out of standard. ■ Adjustment Procedure (manual) 1. Press the open button of the POD Deck Lite to open the compartment. 2. Open the compartment until it stops while releasing stoppers with pressing left and right latches.
Page 413 5. Paper Feed Options 3. Loosen the 2 screws at the latch plate on the right side of the compartment. • 2 Screws Loosen 4. Move the latch plate toward front [A] or rear [B] (1 scale = 1mm) and then fasten the 2 screws. The adjusted value is used at procedure 6.
Page 414 5. Paper Feed Options 5. Loosen the 2 screws at the latch plate on the left side of the compartment. • 2 Screws Loosen 6. Move the latch plate in the same scale position as procedure 4 and then fasten the 2 screws (1 scale = 1mm). Fasten 7.
Page 415 5. Paper Feed Options ■ Front Cover Positioning Adjustment 1. Check that the gap is 4 +/- 1mm between the front cover and upper cover, the front cover and right cover. NOTE: Loosen the 7 screws on the front cover to adjust the gap in 4+/-1mm. Loosen Fasten...
Page 416: Multi-Drawer Paper Deck-E1
5. Paper Feed Options Multi-drawer Paper Deck-E1 Checking before Installation The installation site must satisfy the conditions given below. Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer. CAUTION: • Install the host machine first and then install this equipment. •...
Page 417 5. Paper Feed Options ■ Points to Note before Installation When installing this equipment, be sure to note the following points. 1. The Accessory Interface Kit-A2 is required for the installation of the equipment. 2. This equipment machine weighs maximum 178kg. It is recommended to lift it with 4 people or more. However, if there is a standard to handle a heavy load in each sales company, follow it for operation.
Page 418: Unpacking
5. Paper Feed Options ■ Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following names may be registered instead. • F281520 Unpacking ■ Unpacking Procedure CAUTION: Do not lift this Equipment with a forklift. NOTE: •...
Page 419 5. Paper Feed Options 2. Take out the following parts. • Deck Left Front Cover • Accessory Box • Escape Tray • Accessory Bag 3. Put the Plastic Cover down.
Page 420 5. Paper Feed Options 4. Remove the 2 Handles from the Deck Left Front Cover. • 2 Retainers 5. While holding the Leaf Spring of the bundled Handle, insert it in this equipment. CAUTION: Assure that the bent part of the Handle is hooked on the machine frame.
Page 421 5. Paper Feed Options 6. Lift the left side of this Equipment and remove the Cushioning Material from the bottom. Pull the Plastic Bag to the right side in advance. CAUTION: When lifting the left side of this Equipment, be sure to hold the indicated area to prevent the deformation. 7.
Page 422 5. Paper Feed Options 8. Pull out the 2 Slope Plates from the palette. 9. Remove the 2 Pins.
Page 423 5. Paper Feed Options 10. After setting the 2 Slope Plates as shown below, fit the pin-holes of the pallet with the pin-holes of the slope plates to put the 2 Pins into the holes. 11. While holding the right-side Handles, slide this Equipment on the Slope Plates to let it down from the palette. 12.
Page 424 5. Paper Feed Options 13. Store the 2 Handles in place on the Deck Left Front Cover. • 2 Retainers...
Page 425: Checking The Contents
5. Paper Feed Options Checking the Contents ■ Parts of Multi-drawer Paper Deck [1] Multi-drawer Paper Deck [2] Deck Left Front Cover [3] Hinge Pin 2x [4] Slider 1x [5] Latch Plate (Upper) 2x [6] Handle Cover 2x [7] Latch Plate (Lower) 2x [8] Latch Unit 2x [9] Bolt 2x [10] Roller Support Plate...
Page 426: Installation Procedure
5. Paper Feed Options ■ Parts of Accessory Interface Kit-A2 [1] Fixing Plate 1x [2] Wire Saddle 1x Installation Procedure ■ Preparing the Multi-drawer Paper Deck NOTE: • The device is fixed for shipment with fixing tapes and impact absorbing materials to protect from vibration and the shock in the transportation.
Page 427 5. Paper Feed Options 3. Insert a relatively Small Screwdriver in the hole of the Upper Deck, and release the lock to open the Upper Deck. CAUTION: Because this equipment may fall down, do not open the 2 Decks or more at the same time. 4.
Page 428 5. Paper Feed Options 5. Remove all Fixing Tapes and Cushioning Materials from the Upper Deck. 6. Close the Upper Deck. 7. Remove all fixing tapes and cushioning materials of the Middle and Lower Decks by referring to the steps from 3 to 6.
Page 429 5. Paper Feed Options 10. Affix the Face Label over the operation label. 11. Close the Lower Deck.
Page 430 5. Paper Feed Options 12. Change angle of the Delivery Guide from mark B to mark C, and then tighten the 2 Screws temporarily. Lift the Delivery Guide until it stops, and then tighten the 2 Screws. • 2 Screws (TP; M3x6) CAUTION: When do not change angle of the Delivery Guide, it may be damaged by the host machine.
Page 431 5. Paper Feed Options 13. While removing the release paper, affix the spacer along the rib [A]. 14. Install the 2 Handle Covers. • 1 Hook each • 1 Claw each...
Page 432 5. Paper Feed Options ■ Preparing the Host Machine 1. Open the Multi-purpose Tray Cover, and release the Slider. • 1 Claw 2. Remove the Multi-purpose Tray Inner Cover. (The removed screw is used at late procedure.) • 1 Screw (RS Tightening; M4x8) •...
Page 433 5. Paper Feed Options 3. Remove the Multi-door Switch. • 2 Screws (RS Tightening; M4x8) • 2 Connectors • 1 Wire Saddle RS tightening; M4x8 4. Remove the Multi-purpose Tray Cover. (The removed screw is used at late procedure.) • 2 Connectors •...
Page 434 5. Paper Feed Options 5. Remove the Cable. • 1 Reuse band • 5 Wire Saddles • 1 Connector 6. Remove the Multi-purpose Door Unit. • 1 Clip...
Page 435 5. Paper Feed Options 7. Install the Multi-purpose Tray Cover with screws removed at step 2 and 4. • 2 Screws (RS tightening; M4x8) • 2 Protrusions 8. Install the 2 Connectors as shown in the figure and then connect the Short Connector. CAUTION: Insert the cable in the gap as shown in the figure to avoid trapping the cable.
Page 436 5. Paper Feed Options 9. Remove the Face Cover. • 2 Hooks 10. Cut off the 2 Face Covers. CAUTION: Be sure to remove the face cover properly so that no burr is formed.
Page 437 5. Paper Feed Options 11. Install the 2 Latch Plates (Upper). • 4 Screws (RS Tightening; M4x8) RS tightening; M4x8 12. Remove the Lower Right Cover. (The removed screw is used at late procedure.) • 2 Screws (RS Tightening; M4x8) RS tightening;...
Page 438 5. Paper Feed Options 13. Install the 2 Latch Plates (Lower). • 4 Screws (RS Tightening; M4x8) CAUTION: Install the screws to the position shown in the figure. • Front side: Install the screws to the hole with the mark "F". •...
Page 439 5. Paper Feed Options 14. Remove the Box Left Cover. • 2 Screws (TP; M4x8) • 1 Hook NOTE: When work from step 14 to step 18 is performed in the installation of the Accessory Interface Kit, perform it from step 19. 15.
Page 440 5. Paper Feed Options 16. Remove the Box Upper Cover. • 2 Screws (TP; M4x8) 17. Open the Controller Box Unit. • 3 Screws (RS Tightening; M4x8) 18. Remove the DC Controller Cover. • 1 Screw (to loosen) • 2 Hooks...
Page 441 5. Paper Feed Options 19. Remove the Right Rear Cover, and cut with side cutters. • 1 Screw (RS Tightening; M4x8) • 1 Hook CAUTION: Be sure to remove the Right Rear Cover properly so that no burr is formed. 20.
Page 442 5. Paper Feed Options 21. Install the Wire Saddle to the Fixing Plate. 22. Put the Synchronous Communication Cable through the Wire Saddle on the Fixing Plate. Insert the protrusion on the plate between [A] and [B].
Page 443 5. Paper Feed Options 23. Install the Fixing Plate to the Host Machine using the screw removed in step 12. • 1 Screw (RS tightening; M4x8) 24. Install the Right Rear Cover. • 2 Screws (RS tightening; M4x8) • 3 Hooks 25.
Page 444 5. Paper Feed Options ■ Connecting the Synchronous Communication Cable 1. Route the Synchronous Communication Cable as shown in the figure. • 5 Wire Saddles NOTE: Route the Synchronous Communication Cable [A] inside the Host Machine Cable [B]. 2. Connect the Synchronous Communication Cable and fix the Grounding Wire. •...
Page 445 5. Paper Feed Options 3. Open the Controller Box Unit to the maximum and move it in the direction of the arrow to take up slack of the Synchronous Communication Cable [A]. 4. Install the DC Controller Cover. • 1 Screw (to tighten) •...
Page 446 5. Paper Feed Options 6. Install the Box Upper Cover • 2 Screws (TP; M4x8) 7. Install the Box Right Cover. • 2 Screws (TP; M3x6)
Page 447 5. Paper Feed Options 8. Install the Box Left Cover. • 1 Hook • 2 Screws (TP; M4x8) ■ Connecting with the Host Machine 1. Fit the Latch Plate (Upper) installed to the Host Machine with the pin of this Equipment, and connect the Host Machine with this Equipment.
Page 448 5. Paper Feed Options 2. Loosen the Fixing Screw of Rear Latch Plate once, insert the Flat-Blade Screwdriver to push it and hook the Latch Plate to the Latch Receiver. Tighten the Fixing Screw loosened. CAUTION: After installing the Rear Latch Plate, check that Hole [A] is horizontal. If the Hole [A] is not horizontal, loosen the Fixing Screw and push the Latch Plate.
Page 449 5. Paper Feed Options 4. Remove the Wrench. • 1 Screw (Tapping; M4x12) ■ Checking the Heights and Tilt NOTE: This Equipment height requires adjustment depending on the floor of the installation place. Improper height adjustment can cause paper jams frequently. Check and adjust the heights using the following procedure. 1.
Page 450 5. Paper Feed Options 2. Check the tilt of the deck cover. NOTE: Adjust it using the following "Adjusting the Heights and Tilt" procedure. • In the case of the Tilt to right: Lower the Right Casters (Front/Rear). • In the case of the Tilt to left: Raise the Right Casters (Front/Rear). Tilt to left Step Step...
Page 451 5. Paper Feed Options 1. Using the Wrench, loosen the Upper Nut on the caster. NOTE: • Turn the Upper Nut clockwise to loosen. • If it is difficult to loosen the Upper Nut, loosen the Upper Nut while fixing the Lower Nut by using the Wrench of the other options.
Page 452 5. Paper Feed Options 3. Tighten the Upper Nut. NOTE: • Turn the Upper Nut counterclockwise to tighten. • If it is difficult to tighten the Upper Nut, tighten the Upper Nut while fixing the Lower Nut by using the Wrench of the other options.
Page 453 5. Paper Feed Options 2. Turn the Lower Nut on the adjuster using the Wrench to lower the adjuster to the floor surface, and further turn the Lower Nut 180 degrees to secure the adjuster. CAUTION: After work, check that the caster near the adjuster turns lightly by hand. 3.
Page 454 5. Paper Feed Options ■ Securing to the Host Machine 1. Turn the 2 Bolts using the Wrench, and install the 2 Latch Units. • Rear Side • Front Side...
Page 455 5. Paper Feed Options 2. Fix the Shunt Cable using the Screw removed in "Preparing of Host Machine". • 1 Screw (RS Tightening; M4×8) 3. Remove the release paper and affix the Shunt Cable on the Double-sided Tape. CAUTION: Be careful to hold down the Shunt Cable so that it is securely fitted.
Page 456 5. Paper Feed Options 4. Loosen the 2 Screws securing the Delivery Guide, check that it moves up and down. CAUTION: If the Delivery Guide does not move up and down, perform the following procedure. 1. Separate this equipment with connecting the cables from the host machine. (For the separation work, refer to “Removing from the Connection Equipment ”...
Page 457 5. Paper Feed Options 6. Install the Escape Tray. • 1 Screw (Tapping; M4x12) NOTE: • Place the rear support part [A] of the Escape Tray on the Support Plate. • Put the Edge [B] of the Escape Tray under the Right Lower Cover of the host machine. •...
Page 458 5. Paper Feed Options 7. Install the Deck Front Left Cover. • 2 Hinge Pins • 1 Slider ■ Storing the Wrench 1. Store the Wrench. • 1 Screw (Tapping; M4x12)
Page 459 5. Paper Feed Options 2. Close the Deck Left Front Cover. ■ Installing the Roller Support Plate 1. Temporary tighten the Roller Support Plate. • 2 Screws (W Sems; M4x8) W Sems;M4x8 2. Touch the Roller Support Plate to the floor horizontally and then tighten the 2 Screws. NOTE: When the Height is adjusted, the Roller Support Plate must be horizontally aligned with the floor.
Page 460 5. Paper Feed Options ■ Connecting the Cable CAUTION: • When connecting the LAN Cable, be sure to turn OFF the host machine and disconnect the power plug from the outlet beforehand. • Do not connect the customer's network cable to the port where the connection prohibition label is affixed. 1.
Page 461 5. Paper Feed Options 2. Insert the LAN Cable into the host machine and this equipment. CAUTION: Insert the LAN Cable into the port of the figure. ■ Connecting the Power Cord 1. Insert the Power Cord into the equipment. (for 230V model only) 2.
Page 462 5. Paper Feed Options 4. Make sure that the Leakage Breaker is turned on. 5. Turn ON the Cassette Heater Switch if the installation environment is a high humidity environment and low temperature. 6. Turn on the Main Power of the Host Machine. 7.
Page 463 5. Paper Feed Options ■ Switching between Paper Sizes 1. Press the Deck open switch to open the Upper Deck. 2. Loosen the 4 knurled screws. Move the Side Guide Plate and Rear Guide Plate in the direction of the arrow. 3.
Page 464 5. Paper Feed Options 4. Adjust the position of the Side Guide Plate to the paper size and tighten the 4 knurled screws. Then adjust the position of the Rear Guide Plate to the paper size. 5. Set the remaining paper. 6.
Page 465 5. Paper Feed Options ■ Installing the Size Indication Plate 1. Affix the Paper Size Label on the Size Indication Plate. NOTE: • Be sure to check with the user whether or not to affix the Paper Size Label, and then affix it. •...
Page 466 5. Paper Feed Options ■ Affixing Labels 1. Affix the Power Switch ON Label. 2. Affix the Cassette No. Label following the cassette No. of the Host Machine. ■ Checking for Operation 1. Perform pickup from each Deck to confirm if pickup is performed properly.
Page 467 5. Paper Feed Options ■ Checking after Installation ● Disposal Parts Check 1. Following disposal parts are remained after the installation procedure. [1] Screw [2] Screw [3] Multi-purpose (RS Tightening; Tray Inner Cover 1x (TP;M3x6) 1x M4x8) 3x [4] Multi-door Switch [5] Multi-purpose [6] Clip 1x Door Unit 1x...
Page 468 5. Paper Feed Options 2. Print paper from each Deck. Check that the left edge margin of the image is within 2.5 +/- 1.0 mm. • COPIER > TEST > PG > PG-PICK = 17 (Upper Deck) • COPIER > TEST > PG > PG-PICK = 18 (Middle Deck) •...
Page 469 5. Paper Feed Options 2. Adjust the Positioning Pin. NOTE: • 1 scale = 1 mm. • If the value is "+" (The left edge margin of the image is large.): Move the Positioning Pin in the [A] direction. • If the value is "-" (The left edge margin of the image is small.): Move the Positioning Pin in the [B] direction. 3.
Page 470 5. Paper Feed Options ● Adjustment of the Compartment 1. Pull out the Upper Deck to the position where the Lock Brackets (Left/Right) are seen.
Page 471 5. Paper Feed Options 2. Pull out the Upper Deck to the position where the Lock Brackets (Left/Right) are seen. NOTE: • 1 scale = 1 mm. • If the value is "+" (The left edge margin of the image is large.): Move the Lock Bracket (Left/Right) in the [A] direction. •...
Page 472 5. Paper Feed Options ■ Adjusting the Deck Cover Gap NOTE: When the Lock Bracket is adjusted, perform the gap adjustment for the Deck Cover. 1. Close the deck and check that the values of the gap [A] and [B] are within specification. In the case of out of specification, perform the gap adjustment for the Deck Cover as the following procedures.
Page 473: Removing From The Connection Equipment
5. Paper Feed Options 3. Loosen the 5 Screws and adjust the Deck Front Cover, and then tighten the loosened Screws. NOTE: • 1 scale = 1 mm. • When the Lock Bracket (Left/Right) was moved to the [A] direction shown in step 2 of "Adjustment Method", move the Deck Cover in the [A] direction.
Page 474 5. Paper Feed Options 3. Unplug the Power Plug from the host machine. 4. Unplug the Power Plug from this machine. 5. Disconnect the LAN Cable. 6. Raise the Roller Support Plate from the floor. • 2 Screws 7. Open the Deck Front Left Cover. 8.
Page 475 5. Paper Feed Options 9. Remove the Deck Front Left Cover. • 2 Hinge Pins • 1 Slider 10. Remove the Escape Tray. • 1 Screw (Tapping; M4x12) 1x 1x...
Page 476 5. Paper Feed Options 11. Loosen the Fixing Screws securing the Delivery Guide, lift the Delivery Guide until it stops, and then tighten the Fixing Screws. 12. Remove the Shunt Cable. • 1 Screw 13. Remove the Front Latch Unit at the front. •...
Page 477 5. Paper Feed Options 14. Remove the Latch Unit at the rear. • 1 Bolt 15. Raise the 3 Adjusters from the floor. 16. Using the Wrench, loosen the Upper Nut on the adjuster. 17. Turn the Lower Nut on the adjuster using the Wrench to raise the adjuster from the floor.
Page 478 5. Paper Feed Options 18. Tighten the loosened nut of the upper part using the Wrench. 19. Loosen the Fixing Screw of the Latch Plate at the front. Release the Latch Plate and tighten the Fixing Screw. 20. Loosen the Fixing Screw of the Latch Plate at the rear. Release the Latch Plate and tighten the Fixing Screw. 21.
Page 479 5. Paper Feed Options 22. Remove the Box Left Cover. • 2 Screws • 1 Hook 23. Remove the Box Right Cover. • 2 Screws 24. Remove the Box Upper Cover. • 2 Screws...
Page 480 5. Paper Feed Options 25. Open the Controller Box Unit. • 3 Screws 26. Remove the DC Controller Cover. • 1 Screw (to loosen) • 2 Hooks 27. Remove the Synchronous Communication Cable from the DC controller. • 1 Screw (W Sems; M3×6) •...
Page 481 5. Paper Feed Options 28. Remove the Synchronous Communication Cable from the upper part of the controller. • 5 Wire Saddles 29. Remove the Right Rear Cover. • 1 Screw • 1 Hook 30. Remove the Upper Right Cover. • 2 Screws •...
Page 482: Relocating The Machine
5. Paper Feed Options 31. Remove the Fixing Plate. • 1 Screw (RS tightening; M4x8) 32. Remove the Synchronous Communication Cable. • 1 Wire Saddle Relocating the Machine ■ Procedure NOTE: When moving the machine using stairs including steps or transporting the machine to a different place using a truck, proceed the steps described below.
Page 483 5. Paper Feed Options 2. Insert a relatively Small Screwdriver in the hole of the Upper Deck, and release the lock to open the Upper Deck. CAUTION: Because this equipment may fall down, do not open the 2 Decks or more at the same time. 3.
Page 484 5. Paper Feed Options 6. Secure the Fixing Plates of the Upper Deck, the Middle Deck, and the Lower Deck. • 6 Screws (RS Tightening; M4x8) 7. Install the Deck Left Front Cover. • 2 Hinge Pins • 1 Slider...
Page 485 5. Paper Feed Options 8. Raise the 3 Adjusters to full by referring to the steps from 9 to 11. 9. Using the Wrench, loosen the Upper Nut on the adjuster. 10. Turn the Lower Nut on the adjuster using the Wrench to raise the adjuster.
Page 486 5. Paper Feed Options 11. Tighten the Upper Nut. NOTE: • Turn the Upper Nut counterclockwise to tighten. • If it is difficult to tighten the Upper Nut, tighten the Upper Nut while fixing the Lower Nut by using the Wrench of the other options.
Page 487 5. Paper Feed Options 14. Close the Deck Left Front Cover.
Page 488: Paper Deck Path Kit-B1
5. Paper Feed Options Paper Deck Path Kit-B1 Checking before Installation ■ Points to Note before Installation When installing this equipment, be sure to note the following points. • This equipment machine weighs Through Pass Unit: approx. 20.0 kg and Right Connection Unit: approx. 12.3 kg. It is recommended to lift it with 2 people or more.
Page 489 5. Paper Feed Options 1. Take out the following parts. • Accessory Box • Accessory Bag • Through Pass Front Cover 2. Remove the Top Cushion Material and open the Plastic Cover.
Page 490 5. Paper Feed Options 3. Hold the specified parts as shown and place the Through Pass Unit on the working table. When there is not a working table, place it on the floor. 4. Remove the Plastic Cover and Cushioning Material.
Page 491: Checking The Contents
5. Paper Feed Options 5. Open the Plastic Cover and remove the Right Connection Unit. CAUTION: Place the External Covers up not to damage it. 6. Remove all the external packaging tapes attached to the Through Pass Unit. Checking the Contents The installation parts of the Stack Bypass are included in the bundled parts.
Page 492 5. Paper Feed Options • Parts for use when installing the Through Pass Unit and Right Connection Unit [1] Right Connection Unit [2] Through Pass Unit 1x [3] Rail (Front) 1x [4] Rail (Rear) 1x [5] Open/Close Lever 1x [6] Through Pass Inner [7] Knob 2x [8] Switch Unit 1x cover 1x...
Page 493: Installation Procedure
5. Paper Feed Options • Unused parts [1] Latch Plate A 1x [2] Screw [3] Db Label 1x [4] Latch Plate B 1x (RS Tightening; M4x8) 3x 41 in the Accessory Box [5] Wire Saddle 1x [6] Spacer 1x [7] JAM Label 1x <Other>...
Page 494 5. Paper Feed Options 2. Remove the Fixing Plate. • 1 Screw (TP; M3x6) 3. Remove the 2 Stepped Screws.
Page 495 5. Paper Feed Options 4. Move the Through Pass Unit to the edge of the working table and remove the Fixing Plate. • 4 Screws (RS Tightening; M4x8) NOTE: When the Through Pass Unit is put on the floor, put the Fixing Plate removed in step 1 under the Through Pass Unit. ■...
Page 496 5. Paper Feed Options 2. Remove the Deck Left Front Cover. • 1 Slider • 2 Hinge Pins 3. Remove the Face Cover. • 1 Screw (RS Tightening; M4x8) RS Tightening; M4x8...
Page 497 5. Paper Feed Options 4. Release the lock to open the Middle Deck. 5. Remove the Deck Right Middle Cover. • 2 Screws (RS Tightening; M4x8) • 3 Hooks RS Tightening; M4x8...
Page 498 5. Paper Feed Options 6. Cut off the 4 Face Covers. CAUTION: Be sure to remove the face cover properly so that no burr is formed. 7. Remove the Deck Rear Middle Cover. • 2 Screws (RS Tightening; M4x8) • 3 Hooks...
Page 499 5. Paper Feed Options 8. Remove the Through Pass Face Cover. • 1 Screw (RS Tightening; M4x8) RS Tightening; M4x8...
Page 500 5. Paper Feed Options 9. Insert the Rails (Front/Rear). • 3 Hooks • 2 Flat Screws NOTE: There is the carved seal for the identification of the rail. • Rail (Front): F • Rail (Rear): R Flat 10. Check that the JAM Guide of the Through Pass Unit is closed. If it is opened, close it.
Page 501 5. Paper Feed Options 11. Open the Wire Saddle of the Through Pass Unit.
Page 502 5. Paper Feed Options 12. Insert the Through Pass Unit in the multi-drawer paper deck until it stops along with the rails. Furthermore, insert the Through Pass Unit until it stops while lifting the Through Pass Unit. CAUTION: Hold the specified parts as shown.
Page 503 5. Paper Feed Options 13. Fix the Through Pass Unit. • 2 Screws (RS Tightening; M4x8) NOTE: When installing the rear plate, align it at the center line of the scale. RS Tightening; M4x8 14. Connect the Interface Cable. • 4 Connectors •...
Page 504 5. Paper Feed Options 15. Close the Middle Deck. 16. Install the Open/Close Lever. • 2 Screws (RS Tightening; M4x8) RS Tightening; M4x8 17. Open the JAM Guide.
Page 505 5. Paper Feed Options 18. Install the Through Pass Inner cover. • 4 Screws (TP; M3x6) TP;M3x6 19. Close the JAM Guide. 20. Install the 2 Knobs. • 2 Screws (W Sems; M3x8) W Sems; M3x8...
Page 506 5. Paper Feed Options 21. Secure the Switch Unit after routing the Cable through the hole of the frame. • 2 Screws (RS Tightening; M4x8) RS Tightening; M4x8 22. Connect the Cable. • 1 Wire Saddle • 1 Reuse Band •...
Page 507 5. Paper Feed Options 23. Remove the Screw (RS Tightening; M4x8). RS Tightening; M4x8 24. Install the Switch Cover. • 2 Screw (Binding; M4x7) Binding; M4x7...
Page 508 5. Paper Feed Options 25. Install the Through Pass Front Upper Cover. • 3 Screws (RS Tightening; M4x8) RS Tightening; M4x8 26. Release the lock to open the Lower Deck.
Page 509 5. Paper Feed Options 27. Install the Through Pass Front Lower Cover. • 1 Hook • 1 Boss • 2 Screws (RS Tightening; M4x8) RS Tightening; M4x8 28. Close the Lower Deck.
Page 510 5. Paper Feed Options 29. Install the Through Pass Front Cover. • 2 Hinge Pins • 2 Screw (Binding; M4x7) Binding; M4x7 30. Close the Through Pass Front Cover.
Page 511 5. Paper Feed Options ■ Installing the Right Connection Unit 1. Install the Brackets (Front/Rear). • 2 Hooks • 5 Screws (RS Tightening; M4x8) RS Tightening; M4x8 2. Install the Bracket (Lower). • 3 Screws (RS Tightening; M4x8) RS Tightening; M4x8...
Page 512 5. Paper Feed Options 3. Install the Right Connection Unit. • 3 Hooks CAUTION: Hold the position as shown.
Page 513 5. Paper Feed Options 4. Fix the Right Connection Unit. • 8 Screws (RS Tightening; M4x8) • 4 Connectors RS Tightening; M4x8 5. Install the Connection Plate (Lower). • 6 Screws (RS Tightening; M4x8) RS Tightening; M4x8...
Page 514 5. Paper Feed Options 6. Install the Lower Cover. • 2 Hooks 7. Install the Deck Left Front Cover. • 2 Hinge Pins • 1 Slider...
Page 515 5. Paper Feed Options 8. Install the Deck Rear Middle Cover. • 3 Hooks • 2 Screws (RS Tightening; M4x8) ■ Affixing Labels NOTE: This work is performed only when installing the Stack Bypass at the same time. 1. Open the Through Pass Front Cover. 2.
Page 516: Checking After Installation
5. Paper Feed Options Checking after Installation ■ Remaining Parts Check 1. Following parts are remained after the installation procedure. [1] Face Cover 1x [2] Deck Right Middle [3] Through Pass Face [4] Face Cover 4x Cover 1x Cover 1x [5] Dial Position Label 1x [6] Through Pass Right [7] Hinge Stopper 1x...
Page 517: Long Sheet Tray-B1
5. Paper Feed Options Long Sheet Tray-B1 Points to Note at Installation • The following options are necessary to install this equipment: • Pickup side: Stack Bypass + Stack Bypass Alignment Tray • Delivery side: Copy Tray or Staple Finisher / Booklet Finisher •...
Page 518 5. Paper Feed Options <Pickup side> <Delivery side> • In the case of Staple Finisher-AC1 / Booklet Finisher-AC1 (lower tray only) • In the case of Staple Finisher-AG1 / Booklet Finisher-AG1 (upper tray only)
Page 519: Installation Procedure
5. Paper Feed Options • In the case of Copy Tray Installation Procedure ■ Installing the Extension Tray (Pickup side) 1. Loosen the 4 Fixation Screws of the Stack Bypass Alignment Tray, and close the Guide Plate to the minimum size.
Page 520 5. Paper Feed Options 2. Remove the 2 Screws. (Stack Bypass Alignment Tray-D1 only) 3. Install the Long Sheet Tray Attachment (F/R). • 2 Bosses for each • 1 Screws(Binding; M4x8) for each Binding Round End M4x8 Boss Boss...
Page 521 5. Paper Feed Options 4. Install the Extension Tray. CAUTION: • Be sure to install the Extension Tray with its ends facing down. • Be sure that the tray's front and rear sides are installed to the plates in the same manner as they are bilaterally symmetric.
Page 522 5. Paper Feed Options ■ Installing the Extension Tray (Delivery side) ● Installing to the Staple Finisher-AC1 / Booklet Finisher-AC1 1. Extend the finisher's Lower Delivery Tray to the maximum.
Page 523 5. Paper Feed Options 2. Install the Extension Tray. CAUTION: • Be sure to install the Extension Tray with its ends facing down. • Be sure that the Extension Tray is outside the protrusions (symmetrical on front and rear).
Page 524 5. Paper Feed Options 3. Put the central part of the Extension Tray under the Delivery Tray. ● Installing to the Staple Finisher-AG1 / Booklet Finisher-AG1 1. Make the Delivery Tray extended approx. 20.0 mm. 20.0 mm 2. Install the Extension Tray.
Page 525 5. Paper Feed Options 3. Extend the Upper Delivery Tray to the maximum. CAUTION: Be sure that the Extension Tray is outside the protrusions (symmetrical on front and rear).
Page 526 5. Paper Feed Options ● Installing to the Copy Tray NOTE: Although pictures or illustrations used for explanation may differ from the actual things, the procedure is the same. 1. Extend the Copy Tray's Auxiliary Tray to the maximum.
Page 527 5. Paper Feed Options 2. Install the Extension Tray to the Long Sheet Tray Support Plate (F) and the Long Sheet Tray Support Plate (R). CAUTION: • Be sure that the tray's front and rear sides are installed to the plates in the same manner as they are bilaterally symmetric.
Page 528 5. Paper Feed Options 3. Install the parts assembled in previous step to the Copy Tray. • 1 Protrusion for each • 1 Boss for each • 3 Screws for each CAUTION: The assembled state should be as follows: • [A]: Be sure that the Extension Tray is above the protrusion. Otherwise, the Extension Tray cannot be moved in the following step.
Page 529 5. Paper Feed Options 4. Bring down the Extension Tray, and put it in the gap of the Long Sheet Tray Support Plates. 5. Install the Copy Tray to the host machine. • 3 Protrusions CAUTION: Be sure that the Extension Tray is installed with its ends facing down. Protrusion...
Page 530 5. Paper Feed Options NOTE: When the Extension Tray is not used, it can be lowered as shown below. ■ Setting after Installation 1. Set the value of the following service mode (Lv.2) to "1". COPIER > OPTION > USER > MF-LG-ST 2.
Page 531: Stack Bypass Alignment Tray-D1
5. Paper Feed Options Stack Bypass Alignment Tray-D1 Points to Note at Installation Although pictures or illustrations used for explanationmay differ from the actual things, the procedure is the same. CAUTION: • Before starting the installation work, check that the user is not making a print from the Multi-purpose Tray Pickup Tray. •...
Page 532: Installation Procedure
5. Paper Feed Options Installation Procedure CAUTION: Keep the screw, which is removed by opening the Multi-purpose Tray Pickup Tray, attached to the Auxiliary Tray for storage.
Page 533 5. Paper Feed Options...
Page 534 5. Paper Feed Options CAUTION: Be careful not to shave the Multi-purpose Tray with the edge of the Multi-purpose Tray Auxiliary Tray when installing the Multi-purpose Tray Auxiliary Tray.
Page 535 5. Paper Feed Options...
Page 536 5. Paper Feed Options CAUTION: • The Paper Guide must be fixed in a condition where the 4 Separation Roller Guide screws [B] are visible above the edge [A] of the Multi-purpose Tray Pickup Tray. • Be sure that the 4 Separation Roller Guide screws [B] are not hidden by the edge [A] of the Multi-purpose Tray Pickup Tray being lifted.
Page 537 5. Paper Feed Options...
Page 538 5. Paper Feed Options CAUTION: Temporarily fix the [A] screws while lifting the Auxiliary Tray and tighten them in the order from 1 to 2. TP Round End ; M4x6 Stepped Screw ; M3x13.2...
Page 539: Subsequent Work
5. Paper Feed Options Subsequent Work NOTE: When installing the Long Sheet Tray at the same time, it is efficient to install it before performing the following procedure. ■ Affixing the Labels NOTE: Affix the Feed Print Upper Label of the language spoken adjacent to the position shown in the figure below. [A] : For Japan [B] : Except for Japan ■...
Page 540 5. Paper Feed Options Handle paper well and push an edge of the paper with a finger and can gather. CAUTION: Confirm that paper does not curl. NOTE: Up to approx 250 sheets (64 g/m2) of paper can be placed on the Stack Bypass Alignment Tray. CAUTION: •...
Page 541 5. Paper Feed Options Repeat step 3), operation one or two times of step 4) and match the Slide Guide and the Paper Regulation Guide of the tray with the paper side.
Page 542 5. Paper Feed Options ■ Slant Adjustment If the Paper Guides are slanted, loosen the 4 Fixation Screws and the screw. Slide the Paper Guides in the directions of the arrows so that the gap on [A] will be eliminated, and tighten the Fixation Screws and the screw you loosened.
Page 543 5. Paper Feed Options ■ Setting after Installation CAUTION: Be sure to change the value of the following service mode. If the value is not changed, "Size Error Jam" due to the paper size difference may occur. 1. Connect the power plug to the outlet. 2.
Page 544: Stack Bypass-D1
5. Paper Feed Options Stack Bypass-D1 Points to Note at Installation • When installing the Multi-drawer Paper Deck-D to the host machine, make sure to install the option Paper Deck Path Kit in advance. NOTE: Although pictures or illustrations used for explanationmay differ from the actual things, the procedure is the same. Checking the Contents ■...
Page 545: Installation Outline Drawing
5. Paper Feed Options Installation Outline Drawing Installation Procedure ■ When Installing to the Multi-drawer Paper Deck...
Page 546 5. Paper Feed Options NOTE: The removed part will be used in step 15. RS Tightening; M4x8...
Page 547 5. Paper Feed Options NOTE: Use the parts included in the package of the Paper Deck Path Kit. RS Tightening; M4x8 RS Tightening; M4x8...
Page 548 5. Paper Feed Options Remove the tape and Fixation Members from the Multi Door Unit. NOTE: The removed part will be used in step 16.
Page 549 5. Paper Feed Options CAUTION: Be careful not to trap the cable. CAUTION: Check that the upper hinge shaft is inserted all the way downward. • If the Hinge Shaft on the upper side is not inserted all the way downward by pushing down the Multi Door Unit with appropriate force, adjust the Hinge Receptacle Member on the lower side by following steps 12 of <Adjustment of the Hinge Receptacle Member>.
Page 550 5. Paper Feed Options 12-2. 12-3. 12-4. Route the cable so that it is not trapped, and then close the Multi Door Unit.
Page 551 5. Paper Feed Options 12-5. CAUTION: Be sure that it is not placed on the boss. 12-6. 12-7.
Page 552 5. Paper Feed Options 12-8. CAUTION: Be sure that it is not placed on the boss. 12-9. Check that the Multi Door Unit can be installed properly by installing it again. If it cannot be installed, adjust the Hinge Receptacle Member again.
Page 553 5. Paper Feed Options CAUTION: Secure the cable so that the Harness Band [A] is to the left of the Wire Saddle [B]. CAUTION: When installing the Multi Inner Cover, be careful not to hit it against the PCB of the Photo Sensor of the Door Switch Unit on the front side and damage or drop the PCB.
Page 554 5. Paper Feed Options NOTE: Use the part removed in step 3. NOTE: Use the part removed in step 10.
Page 555 5. Paper Feed Options NOTE: Use the parts included in the package of the Paper Deck Path Kit. RS Tightening; M4x8 NOTE: Use the screws of the Multi-purpose Tray Pickup Unit. RS Tightening; M4x8...
Page 556 5. Paper Feed Options Connect the power plug of the host machine and Multi Deck to the outlet. Turn ON the main power switch of the host machine.
Page 557: Adjustment After Installation
5. Paper Feed Options ■ Affixing the Label 2. Open Multi-purpose Pickup Tray and affix the Multi-purpose Tray Size Label in the appropriate destination to the position shown in the figure. 3. Affix the appropriate Multi-purpose Tray Printing Surface Display Label to the position shown in the figure. [A]: For Japan [B]: Except for Japan Adjustment after Installation...
Page 558 5. Paper Feed Options 5. Set A5R size paper (A5 portrait orientation) in the Multi-purpose Tray Pickup Tray. Side align the Side Guide Plates and select <MF-A5R>, then press OK. 6. Slide the Side Guide Plates so that the distance between them becomes maximum while no paper is loaded on the Multi-purpose Tray Pickup Tray.
Page 559 5. Paper Feed Options ■ Center Reference Position Adjustment of the Through-path Unit and Host Machine (When Installing to the Multi-drawer Paper Deck) ● Check Procedure 1. Set paper to the Multi-purpose Tray Pickup Tray. NOTE: Make sure to set by pressing against to leave no gap. •...
Page 560 5. Paper Feed Options 4. If the edge of the stopped paper is not between the two long lines of the guide, the measure the amount of displacement because it is out of the appropriate range. If the edge of the stopped paper is between two long lines of the guide, this is an appropriate range. NOTE: •...
Page 561 5. Paper Feed Options ● Adjustment Procedure A 1. Adjust the position of the Multi Tray (upper) by following the amount of displacement checked in step 4 of "Check Procedure". NOTE: Paper misaligned to front direction: move the Multi Tray (upper) to the rear. Paper misaligned to rear direction: move the Multi Tray (upper) to the front.
Page 562 5. Paper Feed Options 3. Make sure that the following service mode value is within the range of +/- 10. COPIER > DISPLAY > CST-STS > REG-L-MF • 0.1 mm per value • If the value is "+": The paper is displaced to the front with respect to the feed direction. •...
Page 563 5. Paper Feed Options 4. Output test prints from the Multi-purpose Tray Pickup Tray and check that the value of REGL-MF is in the range of +/- 10. If the value is not within ± 10, repeat the adjustment procedure. •...
Page 564: Paper Output Options
Paper Output Options Buffer Pass Unit-M1......556 Document Insertion Unit-R1....568 Document Insertion/Folding Unit-K1 ............605 Paper Folding Unit-K1.......639 Staple Finisher-AG1/Booklet Finisher- AG1..........675 Finisher Long Sheet Catch Tray-B1 ............732 Puncher Unit-BT1/BS1/BU1 .....741 Staple Finisher-AC1/ Booklet Finisher- AC1..........764 2/3 2/4 4 Hole Puncher Unit-A1..800 Finisher Jogger Kit-A1.......823 Inner Booklet Trimmer-A1....
Page 565: Buffer Pass Unit-M1
6. Paper Output Options Buffer Pass Unit-M1 Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. • F276605 Checking the Contents [1] Buffer Path Unit X 1 [2] Buffer Left Lower [3] Buffer Front Cover X 1 [4] Delivery Outlet Upper...
Page 566: Installation Procedure
6. Paper Output Options Installation Procedure ■ Unpacking CAUTION: • Be sure to open the plastic bag before starting the work. Holding the Buffer Path Unit without removing the plastic bag may cause slipping. • Do not hold the area inside the dotted line of the figure; otherwise the Paper Path Guide may be deformed. •...
Page 567 6. Paper Output Options 1. Lift the Buffer Path Unit directly upward and place the Buffer Path Unit with its bottom side down. CAUTION: Do not move it using the [A] part as the fulcrum nor place the unit on the floor while being tilted; otherwise the [A] part may be deformed.
Page 568 6. Paper Output Options 3. Remove the Rear Cover. • 1 Screw (to remove) • 1 Screw (to loosen) 4. Remove the cushioning materials, and install the Rear Cover (2 screws). ■ Installing the Buffer Mounting Plate 1. Remove the 2 Handle Covers. (The removed Handle Cover will not be used.) •...
Page 569 6. Paper Output Options 2. Install the Buffer Mounting Plate (Front and Rear). • 2 Bosses each • 4 Screws (RS Tightening; M4x8) RS Tightening; M4x8 Rear Front Boss Boss ■ Installing the Buffer Path Unit 1. Remove the Left Lower Cover 1 (the removed parts will not be used). •...
Page 570 6. Paper Output Options 2. Install the Cover Support Plate (Front and Rear). • 1 Hook each • 1 Protrusion each • 2 Screws (RS Tightening; M4x8) RS Tightening; M4x8 Rear Front Protrusion Hook 3. Install the Delivery Outlet Upper Guide to the hole on the Reverse Door Cover. •...
Page 571 6. Paper Output Options CAUTION: Before installing the Buffer Path Unit to the host machine, check that the Jam Removal Lever is in the location indicated in the figure. 4. Hook the 4 shafts [A] of the Buffer Path Unit to the 4 U-shaped grooves [B] of the Buffer Mounting Plate to install the unit.
Page 572 6. Paper Output Options 5. Move the Buffer Path Unit in the direction of the arrow, and secure it while it is pushed against the Buffer Mounting Plate (Front). • 1 Screw (RS Tightening; M4x8) RS Tightening; M4x8 6. Insert the flat-blade screwdriver to remove the Connector Cover (the removed Connector Cover will not be used). •...
Page 573 6. Paper Output Options 7. Connect the 3 connectors. 8. Secure the Connecting Harness Stopping Plate. • 2 Screws (RS Tightening; M4x8) NOTE: Be careful not to trap the cables with the Connecting Harness Cover. RS Tightening; M4x8...
Page 574 6. Paper Output Options 9. Put the Buffer Cable through the groove of the Connecting Harness Cover, and install the Connecting Harness Cover to the host machine. • 2 Protrusions • 1 Claw Protrusion Claw 10. Install the Buffer Left Lower Cover. •...
Page 575 6. Paper Output Options 11. Install a Wire Saddle and secure the Buffer Cable with it. 12. Turn the Jam Removal Lever to the right side to allow paper feed. 13. Align the 2 hinge positions of the Buffer Front Cover with those of the Buffer Path Unit, and insert the hinge shafts in the direction of the arrow.
Page 576 6. Paper Output Options 14. Close the Buffer Front Cover. 15. If the Buffer Front Cover is not aligned when viewed from the front side, loosen the 2 screws [A], adjust the left and right positions of the Buffer Front Cover, and then tighten the screws again.
Page 577: Document Insertion Unit-R1
6. Paper Output Options Document Insertion Unit-R1 Checking before Installation The installation site must satisfy the conditions given below. Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer. CAUTION: • Install the host machine first and then install this equipment. •...
Page 578: Unpacking Procedure
6. Paper Output Options 2. Document Insertion Unit ■ Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following names may be registered instead. • F281260 Unpacking Procedure NOTE: The equipment is secured by tapes, cushioning and other materials to protect it from vibration and impact during transit.
Page 579 6. Paper Output Options 2. Left the equipment together with the pallet by working in a group of 3 persons or more. CAUTION: • Be sure not to have the equipment itself because it may cause to deform or damage the equipment. •...
Page 580: Checking The Contents
6. Paper Output Options 4. Lift the front and rear side lightly to remove the cushioning materials and plastic cover. Then, remove all packing tapes. Checking the Contents Make sure that none of the following parts are missing.
Page 581 6. Paper Output Options <Others> Other bundled items such as leaflets, etc. *1: Use 6 screws. *2, *3, *4,*5 : These are not used. *6: Use the correct power cord to match the location/area of installation. Make sure not to leave unused power cords at the site.
Page 582: Installation Outline Drawing
6. Paper Output Options Installation Outline Drawing [11] [14] [10] [15] [12] [13] [16] [15] 120V 230V * : Not used.
Page 583: Installation Procedure
6. Paper Output Options Installation Procedure ■ Preparation for Host Machine 1. Remove the 2 face covers. NOTE: The Buffer Pass Unit must be installed before installing this equipment. • 2 Claws 2. Fix the 2 Clamp Plates and the Positioning Pin to the host machine. At this time, fix the supplied Ground Plate along with the rear Clamp Plate in the rear side.
Page 584 6. Paper Output Options ● Checking the Contents [2], [3]: The LAN Connection PCB Unit and the LAN Connection PCB Cover are taped together. Remove the tape. [1] Option Controller PCB [2] LAN Connection PCB Unit X 1 Unit X 1 [3] LAN Connection PCB [4] LAN Cable X 1 Cover X 1...
Page 585 6. Paper Output Options ● Installation Procedure 1. Remove the Rear Upper Cover. • 4 Screws 2. Remove the Rear Lower Cover. • 4 Screws...
Page 586 6. Paper Output Options 3. Free the connector from the Cable Guide and connect it to the Inserter Controller PCB. 4. Free the connector from the Cable Guide and connect it to the Inserter Controller PCB.
Page 587 6. Paper Output Options 5. Install the Option Controller PCB Unit. • 4 Screws (W Sems; M3x6) CAUTION: Be sure to pay attention to the installation direction. M3x6 6. Install the LAN Connection PCB Unit. • 2 Screws (W Sems; M4x8) M4x8...
Page 588 6. Paper Output Options 7. Free the connector from the Wire Saddle and connect it to the Option Controller PCB Unit (and close the Wire Saddle). 8. Free the 2 connectors from the Wire Saddle and connect them to the Option Controller PCB Unit (and close the Wire Saddle).
Page 589 6. Paper Output Options 9. Free the connector from the Wire Saddle and connect it to the Option Controller PCB Unit (and close the Wire Saddle).
Page 590 6. Paper Output Options 10. Free the 2 connectors from the Wire Saddle and connect it to the LAN Connection PCB Unit (and close the Wire Saddle). • 1 Reuse Band • 1 Edge Saddle • 1 Wire Saddle Edge Saddle Wire Saddle Reuse Band Close...
Page 591 6. Paper Output Options 12. Cut off the Face Plate of the Rear Lower Cover with side cutters. CAUTION: When cutting off the part, be sure not to make burrs. 13. Install the Rear Lower Cover.(Binding; M4x6) • 4 Screws...
Page 592 6. Paper Output Options 14. Install the Rear Upper Cover.(Binding; M4x6) • 4 Screws 15. Affix the LAN Wrong Connection Prevention Label NOTE: Affixing position Vertical direction: About 1 mm below from the lower edge of the hole Horizontal direction: Center of the hole CAUTION: Do not connect the customer's network cable to a slot.
Page 593 6. Paper Output Options ■ Change the Position of the Belt 1. Remove the Rear Upper Cover. • 4 Screws 2. Remove the motor. • 1 Connector • 1 Spring • 2 Screws NOTE: When removing the Spring, loosen the 2 Screws.
Page 594 6. Paper Output Options 3. Attach the motor to original position, and then tilt the Motor so that the screw hole of marking "B" is visible. While holding the motor with one hand, change the position of the belt from "A" to "B" as shown in the figure. Motor (Ｍ6) Motor (Ｍ6)
Page 595 6. Paper Output Options 4. Fix the motor. • 1 Spring • 2 Screws • 1 Connector NOTE: When removing the Spring, temporary tighten the 2 Screws.
Page 596 6. Paper Output Options 5. Write the position of the belt in the service label. (Checking the current position (B)) NOTE: The service label affixed to the Rear Upper Cover. 6. Install the Rear Upper Cover. • 4 Screws (Binding ; M4x8)
Page 597 6. Paper Output Options ■ Connecting to The Upstream Machine 1. Stow the overturning prevention stay (left) by removing a wing screw and lifting the stay up. 2. After stowing the overturning prevention stay (left), fix it with the removed wing screw. 3.
Page 598 6. Paper Output Options 4. After stowing the overturning prevention stay (right), fix it with the removed wing screw.
Page 599 6. Paper Output Options NOTE: When the High Capacity Stacker is connected to this machine, fix the Binding Screw (M4x10) . Binding;...
Page 600 6. Paper Output Options 5. Fit the Document Insertion Unit to the upstream machine so the positioning pin gets in the hole of the Document Insertion Unit. 6. Open the front upper cover. Remove 1 screw and take down the lock lever, and hook it on the clamp plate. Fix the lock lever with removed screw.
Page 601 6. Paper Output Options 7. Close the front upper cover. ■ Connecting Communication Cable 1. Fix the Wire Saddle to the rear lower cover.
Page 602 6. Paper Output Options 2. Connect the supplied LAN Cable to the port of the host machine and the left port of this equipment. Wind the LAN Cable as shown in the figure and fix it with the Wire Saddle.
Page 603 6. Paper Output Options ■ Connecting the Power Cord 1. Insert the Power Cord into this equipment. Connect the plug end of the Power Cord into an external power outlet. NOTE: Illustrations used in this procedure are those of imagePRESS C10000VP series. CAUTION: Make sure that the Intermadiate power cable connects to the socket firmly.
Page 604 6. Paper Output Options 2. Fix the Shunt Cable at the rear bottom of the Buffer Pass Unit and this equipment. • 1 Screw (Binding; M4x10) • 1 Screw (RS Tightening ; M4x10) (removed in Step 1.) NOTE: When the shunt cable is fixed, do not overlap it on the bosses of the mount plate. Binding ;...
Page 605: Adjustment
6. Paper Output Options Adjustment ■ Height/ Inclination Checking and Adjustment NOTE: • The illustrations of "Height/Inclination Checking and Adjustment" procedure are those of imagePRESS C10000VP series. • An improperly adjusted height or inclination could result in jams frequently occurring at the paper folding unit inlet. CAUTION: If the height and inclination of the equipment and the connected host machine are not within their standards, adjust them.
Page 606 6. Paper Output Options ● Inclination Check 1. Check whether the difference of the gap between [A] and [B] is 0 ± 2mm (front side). • [A]: Gap of the host machine and the inserter (upper) • [B]: Gap of the host machine and the inserter (lower)
Page 607 6. Paper Output Options 2. Check whether the difference of the gap between [A] and [B] is 0 ± 2mm (rear side). • [A]: Gap of the host machine and the inserter (upper) • [B]: Gap of the host machine and the inserter (lower) ●...
Page 608 6. Paper Output Options 2. Remove the wrench from the front upper cover. 3. Loosen the nut [1] of the caster of the front side (host machine side). Then turn the nut [2] to adjust the height. NOTE: • Turn the nut [1] clockwise to loosen. •...
Page 609 6. Paper Output Options 4. Loosen the nut [1] of the caster of the rear side (host machine side). Then turn the nut [2] to adjust the height. NOTE: • Turn the nut [1] clockwise to loosen. • Turn the nut [2] counterclockwise to lower and clockwise to heighten. 5.
Page 610 6. Paper Output Options ● Inclination Adjustment 1. Loosen the nut [1] of the caster of the front side (paper ejection side). Then turn the nut [2] to adjust the inclination. NOTE: • Turn the nut [1] clockwise to loosen. •...
Page 611 6. Paper Output Options 2. Loosen the nut [1] of the caster of the rear side (paper ejection side). Then turn the nut [2] to adjust the inclination. NOTE: • Turn the nut [1] clockwise to loosen. • Turn the nut [2] counterclockwise to lean towards the paper ejection side and clockwise to lean towards the host machine side.
Page 612: Checking After Installation
6. Paper Output Options 5. Return the jam recovery map and close the front upper cover. Checking after Installation ■ Disposal Parts 1. Following disposal parts are remained after completion of the installation work. [1] 2x Face Cover of the host machine [2] 1x Screw (Binding;...
Page 613 6. Paper Output Options 3. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode (Level 2) shown below, it is possible to set not to display the message.
Page 614: Document Insertion/Folding Unit-K1
6. Paper Output Options Document Insertion/Folding Unit-K1 Checking Before Installation The following conditions are required for the installation site. Therefore, it is recommended to see the installation site in advance before delivering this equipment to the user's site. ■ Checking the Power Supply 1.
Page 615 6. Paper Output Options 1. Take out the accessory box from the cushioning materials. CAUTION: Don't remove 4 cushioning materials because it may cause to deform this equipment. Otherwise, you would likely deform some areas of this equipment. 2. Lift the equipment together with the pallet. CAUTION: •...
Page 616 6. Paper Output Options 3. Remove the pallet and cushioning materials. Then, put the plastic cover down to the position shown. 4. Lift the front and rear side lightly to remove the cushioning materials and plastic cover. 5. Remove the tapes used outside of this equipment. NOTE: In the case of the Document Insertion/Folding Unit, be sure not to remove the tapes from the Folder Unit because those are removed later.
Page 617 6. Paper Output Options ■ Unpacking Procedure on the Folder Unit (for Document Insertion/Folding Unit) 1. Open the Front Upper Cover. 2. Holding the Jam Removal Lever, raise the Transfer Guide, and pull out the Folder Unit.
Page 618 6. Paper Output Options 3. Remove all tapes from the Folder Unit and open the Folder Guide Plate (Right) fully (at two levels). CAUTION: The 2 screws (pointed by screwdrivers) at the front and rear are used to adjust the Folding Roller Pressure. Never loosen these screws.
Page 619 6. Paper Output Options 4. Remove the 3 fixings on the front side of the folder unit. CAUTION: The Folder Guide Plate (Right) must be opened fully when removing the fixings. Do not pull them out forcibly.
Page 620 6. Paper Output Options 5. Remove the 3 Fixings on the rear side of the folder unit. CAUTION: The Folder Guide Plate (Right) must be opened fully when removing the Fixings. Do not pull them out forcibly.
Page 621 6. Paper Output Options 6. Close the Folder Guide Plate (Right) and return the Folder Unit to the original position. Then, holding the Jam Removal Lever, lower the Transfer Guide. 7. Close the Front Upper Cover.
Page 622: Checking The Contents
6. Paper Output Options Checking the Contents [10] [11] [12] *3 [9] *2 [1] Relay Connector (for Finisher) 1pc. *1 [2] Screw (Binding; M4x7) 7pcs. [3] Document Insertion Unit or Document Insertion/Folding Unit 1pc. [4] Fixing Plate (Rear) 1pc. [5] Screw (Stepped Screw; M4x5) 2pcs. [6] Fixing Plate (Front) 1pc.
Page 623: Installation Procedure
6. Paper Output Options Installation Procedure ■ Preparation of this Equipment 1. Remove the the Ground Plate from the Ground Plate Unit ( the removed screw is used at late procedure). • 1 Screws 2. Install the metal plate removed step 1. •...
Page 624 6. Paper Output Options 3. Install the Rail Extension Plate. • 1 Screw (Binding; M4x7) Binding ; M4x7 4. Mount the Ground Plate. • 1 Screw (Binding; M4x7) (removed in step 1)
Page 625 6. Paper Output Options ■ Preparing of the Host Machine 1. Install the Fixing Plates (Front/Rear). • 4 Screws (Binding; M4x7) Binding ; M4x7 ■ Connecting to the Host Machine (for Document Insertion/Folding Unit) NOTE: Install the Buffer Pass Unit before connecting to the Host Machine. 1.
Page 626 6. Paper Output Options 2. Open the Front Upper Cover. 3. Holding the Jam Removal Lever, raise the Transfer Guide, and pull out the Folder Unit.
Page 627 6. Paper Output Options 4. Check whether the screw hole is between the upper marking-off line and the lower marking-off line on the Fixing Plate (Front). NOTE: If the screw hole is not positioned between the marking-off lines, carry out the adjustment described in "Adjusting the Height and Tilt."...
Page 628 6. Paper Output Options 5. Check whether the screw hole is between the upper marking-off line and the lower marking-off line on the Fixing Plate (Rear). NOTE: If the screw hole is not positioned between the marking-off lines, carry out the adjustment described in "Adjusting the Height and Tilt."...
Page 629 6. Paper Output Options 6. Fix the Fixing Plate (Rear) in place to this equipment. • 1 Screw (Stepped Screw; M4x5) Stepped Screw; M4x5...
Page 630 6. Paper Output Options 7. Fix the Fixing Plate (Front) in place to this equipment. • 1 Screw (Stepped Screw; M4x5) Stepped Screw; M4x5 8. Return the Folder Unit to the original position, and then holding the Jam Removal Lever, lower the Transfer Guide.
Page 631 6. Paper Output Options 9. Close the Front Upper Cover. ■ Connecting to the Power Cord 1. Insert the Power Cord into the equipment. Connect the plug end of the Power Cord into an external power outlet. CAUTION: Make sure that the Power Cord is fully connected to the outlet. If the connection is not right, an accident causing the smoke or fire may occur.
Page 632 6. Paper Output Options ■ Attaching the Document Setting Label and Document Prohibition Label 1. Affix the Document Setting Label [1] and Document Prohibition Label [2] to the Inserter. ■ Attaching the Jam Removal Label (for Document Insertion/Folding Unit) 1. Open the Front Upper Cover.
Page 633 6. Paper Output Options 2. Holding the Jam Removal Lever, raise the Transfer Guide, and pull out the Folder Unit. 3. Open the Transfer Guide (Right), and then affix the Jam Removal Label.
Page 634: Checking After Installation
6. Paper Output Options 4. Close the Folder Guide Plate (Right) and return the Folder Unit to the original position. Holding the Jam Removal Lever, lower the Transfer Guide. 5. Close the Front Upper Cover. Checking after Installation ■ Disposal Parts 1.
Page 635: Adjusting The Height And Tilt
6. Paper Output Options ■ Operation Checks 1. After the completion of all installations, check that the Leakage Breaker is turned ON. Leakage Breaker 2. Turn on the Host Machine. 3. Confirm that the combination of the firmware version for the Host Machine and the equipment is appropriate. 4.
Page 636 6. Paper Output Options 1. Disconnect this equipment from the Host Machine. 2. Open the Front Upper Cover. 3. Holding the Jam Removal Lever, raise the Transfer Guide, and pull out the Folder Unit.
Page 637 6. Paper Output Options 4. Remove the Wrench. • 1 Screw 5. Return the Folder Unit to the original position, and then holding the Jam Removal Lever, lower the Transfer Guide. 6. Close the Front Upper Cover.
Page 638 6. Paper Output Options ■ Adjusting the Height CAUTION: When have performed the procedure of "Adjusting the Height", be sure to perform the procedure of "Adjusting the Caster Roller Height of the Folding Unit". (Document Insertion/Folding Unit only) 1. Fit the pin of the Fixing Plate (Front) on the Host Machine in the slot on this equipment. (Document Insertion/Folding Unit only) 2.
Page 639 6. Paper Output Options 3. Holding the Jam Removal Lever, raise the Transfer Guide. (Document Insertion/Folding Unit only) 4. Loosen the nut [1] on the Caster of the front side (upstream equipment side). Then turn the nut [2] to adjust the height.
Page 640 6. Paper Output Options 5. Loosen the nut [1] on the Caster of the rear side (upstream equipment side). Then turn the nut [2] to adjust the height. NOTE: • Turn the nut [1] clockwise (direction of arrow [B]) to loosen. •...
Page 641 6. Paper Output Options ■ Adjusting the Tilt 1. Loosen the nut [1] on the Caster of the front side (paper ejection side). Then turn the nut [2] to adjust the tilt. NOTE: • Turn the nut [1] clockwise (direction of arrow [B]) to loosen. •...
Page 642 6. Paper Output Options 2. Loosen the nut [1] on the caster of the front side (rear side). Then turn the nut [2] to adjust the tilt. NOTE: • Turn the nut [1] clockwise (direction of arrow [B]) to loosen. •...
Page 643 6. Paper Output Options 3. Loosen the 2 screws of the Caster Roller. Loosen 4. Adjust the height of the Caster Roller by turning the nut so that the space between the Caster Roller and the floor becomes about 1 mm. NOTE: Turn the nut [2] counterclockwise (direction of arrow [A]) to increase the height of the Caster Roller, and clockwise (direction of arrow [B]) to reduce the height of the Caster Roller.
Page 644 6. Paper Output Options 5. After adjustment, tighten the 2 screws of the Caster Roller. Tighten 6. Pull out the Folder Unit, and then attach the Folder Unit Cover by engaging to the hook. • 2 Screws (Binding ; M4x7)
Page 645 6. Paper Output Options 7. Return the Folder Unit to the original position, and then holding the Jam Removal Lever, lower the Transfer Guide. 8. Close the Front Upper Cover. ■ Storing the Wrench (for Document Insertion/Folding Unit) NOTE: After store the wrench, perform “Connecting to the Host Machine” procedure. 1.
Page 646 6. Paper Output Options 2. Open the Front Upper Cover. 3. Holding the Jam Removal Lever, raise the Transfer Guide, and pull out the Folder Unit. 4. Store the wrench at the original position. • 1 Screw (W Sems ; M4x8) Boss...
Page 647 6. Paper Output Options 5. Return the Folder Unit to the original position, and then holding the Jam Removal Lever, lower the Transfer Guide. 6. Close the Front Upper Cover.
Page 648: Paper Folding Unit-K1
6. Paper Output Options Paper Folding Unit-K1 Checking before Installation Following shows requirements for the installation site. Therefore, it is desirable to see the installation site in advance before bringing in this equipment to the user's site. CAUTION: • Install the host machine first and then install this equipment. •...
Page 649 6. Paper Output Options 1. Take out the accessory box from the cushioning materials. CAUTION: Do not remove 3 cushioning materials because it may cause to deform this equipment. 2. Lift the equipment together with the pallet. CAUTION: • Be sure not to have the equipment itself because it may cause to deform or damage the equipment. •...
Page 650 6. Paper Output Options 3. Remove the pallet and cushioning materials shown in the figure. Then, put the plastic cover down. 4. Lift the front and rear side lightly to remove the cushioning materials and plastic cover. 5. Remove the tapes used outside of this equipment. NOTE: Be sure not to remove the tapes from the folder unit because removing them later.
Page 651: Checking The Contents
6. Paper Output Options Checking the Contents [1] Paper Folding Unit x1 [2] Plug Cover x1 [3] Screw (Binding; M4x7) x1 [4] Intermediate Power [5] Screw (RS Tightening; Cable x1 M4x8) x8 *1 [6] Ground Plate x1 [7] Clamp Plate x2 [8] Positioning Pin x1 [9] Screw [10] Shunt Cable x1...
Page 652: Installation Procedure
6. Paper Output Options ■ Installation Outline Drawing [16] [17] [11] [10] [12] [13] [14] [15] *: Not used. Installation Procedure ■ Preparation of this Equipment NOTE: • Keep all fixings in a safe place for later reuse in reshipping this equipment, as for relocation and repairs.
Page 653 6. Paper Output Options 1. Remove each 4 fixing screws to remove 2 fixings on the front side of Folder unit. • 8 Screws...
Page 654 6. Paper Output Options 2. Remove each 4 fixing screws to remove 2 fixings on the rear side of Folder Unit. • 8 Screws 3. Open Front Upper Cover.
Page 655 6. Paper Output Options 4. While holding Jam Handling Lever, open Transfer Guide. 5. Pull out the folder unit.
Page 656 6. Paper Output Options 6. Remove all tapes from Folder Unit and open Folder Guide Plate (right) fully by two steps. CAUTION: The 2 screws (pointed by screwdrivers) at the front and rear are used to adjust the folding roller pressure. Never loosen these screws.
Page 657 6. Paper Output Options 7. Remove the 3 fixings on the front side of Folder Unit. CAUTION: Folder Guide Plate (right) must be opened fully when removing the fixings. Do not pull them out forcibly.
Page 658 6. Paper Output Options 8. Remove the 3 fixings on the rear side of Folder Unit. CAUTION: Folder Guide Plate (right) must be opened fully when removing the fixings. Do not pull them out forcibly. 9. Close Folder Guide Plate (right). 10.
Page 659 6. Paper Output Options 11. While holding Jam Handling Lever, lower Transfer Guide. 12. Close Front Upper Cover. ■ Preparation for Installation on Upstream Machine ● Connecting to the Host Machine 1. Remove the 2 face covers. NOTE: The Buffer Pass Unit must be installed before installing this Equipment. •...
Page 660 6. Paper Output Options 2. Fix the 2 Clamp Plates and the Positioning Pin to the host machine. At this time, fix the supplied Ground Plate along with the rear Clamp Plate in the rear side. • 6 Screws (RS Tightening ; M4x8) RS Tightening ;...
Page 661 6. Paper Output Options ● Connecting to Multi Function Professional Puncher 1. Fix the 2 Latch Catches and the Positioning Pin to Multi Function Professional Puncher. At this time, fix the Ground Plate along with the Latch Catch in the rear side. •...
Page 662 6. Paper Output Options 2. Open the front upper cover. Remove 1 screw and take down the lock lever, and hook it on the Latch Catch. Fix the lock lever with the removed screw. NOTE: When it is hard to hook the lock lever to the Latch Catch, use screw drivers. 3.
Page 663 6. Paper Output Options ■ Connecting the Interface Cable NOTE: For connecting the Interface Cable, refre to the Finisher's Installation Procedure. 1. Connect the interface cable of this equipment to the finisher. 2. Install the wire saddle at the hole in the rear lower cover. NOTE: The Wire Saddle is used to stow the cable of the finisher.
Page 664 6. Paper Output Options 1. Connect both ends of the Intermediate Power Cable to the sockets on the equipment and the socket on the finisher. NOTE: Use the outlet of this equipment side for connecting to the finisher. Finisher Paper Folding Unit 2.
Page 665 6. Paper Output Options ■ Connecting the Shunt Cable ● Connecting to the Host Machine 1. Remove the screw at the rear lower position of the Buffer Pass Unit. 2. Fix the Shunt Cable at the rear bottom of the Buffer Pass Unit and this equipment. •...
Page 666 6. Paper Output Options ● Connecting to Document Insertion Unit 1. Fix the Shunt Cable to the rear bottom of this equipment and Document Insertion Unit. • 2 Screws (Binding ; M4x10) NOTE: When the shunt cable is fixed, do not overlap it on the bosses of the mount plate. Binding ;...
Page 667 6. Paper Output Options ■ Attaching the Label 1. Open the front upper cover. 2. While holding the jam handling lever, open the transfer guide. 3. Pull out the folder unit.
Page 668 6. Paper Output Options 4. Open the folder guide plate (right) fully by two steps. 5. Affix the Jam Handling label fitting in the appropriate language to the notch as shown in the figure. 6. Close the folder guide plate (right).
Page 669 6. Paper Output Options 7. Return the folder unit to the original position. 8. While holding the jam handling lever, open the transfer guide. 9. Close the front upper cover.
Page 670: Adjustment
6. Paper Output Options Adjustment ■ Height/ Inclination Checking and Adjustment NOTE: • An improperly adjusted height or inclination could result in jams frequently occurring at the paper folding unit inlet. CAUTION: If the height and inclination of the equipment and the connected host machine are not within their standards, adjust them. ●...
Page 671 6. Paper Output Options For Other Upstream Equipment 1. Check whether the difference of the height between [1] and [2] is 0 ± 3mm. [1]: Right upper surface of this equipment [2]: Left upper surface of the upstream equipment...
Page 672 6. Paper Output Options ● Inclination Check 1. Check whether the difference of the gap between [1] and [2] is 0±2mm (front side). • [1]: Gap of the upstream equipment and this equipment (upper) • [2]: Gap of the upstream equipment and this equipment (lower)
Page 673 6. Paper Output Options 2. Check whether the difference of the gap between [1] and [2] is 0±2mm (rear side). • [1]: Gap of the upstream equipment and this equipment (upper) • [2]: Gap of the upstream equipment and this equipment (lower)
Page 674 6. Paper Output Options ● Height Adjustment NOTE: After completing this adjustment, be sure to perform the procedure of "Adjusting the Caster Roller Height of the Folder Unit". 1. Open the front upper cover and remove the jam recovery map. 2.
Page 675 6. Paper Output Options 3. Loosen the nut [1] on the caster of the front side (upstream equipment side). Then turn the nut [2] to adjust the height. NOTE: • Turn the nut [1] clockwise to loosen. • Turn the nut [2] counterclockwise to lower and clockwise to heighten. 4.
Page 676 6. Paper Output Options 5. After adjustment, tighten the front and rear nuts [1] of the caster (upstream equipment side). ● Inclination Adjustment 1. Loosen the nut [1] on the caster of the front side(paper ejection side). Then turn the nut [2] to adjust the inclination. NOTE: •...
Page 677 6. Paper Output Options 2. Loosen the nut [1] on the caster of the rear side(paper ejection side). Then turn the nut [2] to adjust the inclination. NOTE: • Turn the nut [1] clockwise to loosen. • Turn the nut [2] counterclockwise to incline toward the paper ejection side, and clockwise to incline toward the upstream equipment side.
Page 678 6. Paper Output Options 2. While holding the jam handling lever, open the transfer guide. 3. Pull out the folder unit. 4. Remove the folder front cover. • 2 Screws 5. Return the folder unit to the original position.
Page 679 6. Paper Output Options 6. Loosen the 2 screws of the caster roller. Loosen 7. Adjust the height of the caster roller by turning the nut so that the space between the caster roller and the floor becomes about 1mm. NOTE: Turn the nut counterclockwise (direction of arrow [A]) to increase the height of the caster roller, and clockwise (direction of arrow [B]) to reduce the height of the caster roller.
Page 680 6. Paper Output Options 8. After adjustment, tighten the 2 screws of the caster roller. Tighten 9. Pull out the folder unit. Fix the folder front cover while fitting it to both side of the hook. • 2 Screws (Binding ; M4x7)
Page 681 6. Paper Output Options 10. Return the folder unit to the original position. 11. While holding the jam handling lever, close the transfer guide. 12. Return the wrench to the front upper cover.
Page 682: Checking After Installation
6. Paper Output Options 13. Return the jam recovery map and close the front upper cover. Checking after Installation ■ Disposal Parts 1. Following disposal parts are remained after completion of the installation work. • When connected to the host machine (upstream equipment) [1] Face cover of the host machine 2pcs.
Page 683 6. Paper Output Options 2. Turn ON the main power of the host machine. 3. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode (Level 2) shown below, it is possible to set not to display the message.
Page 684: Staple Finisher-Ag1/Booklet Finisher-Ag1
6. Paper Output Options Staple Finisher-AG1/Booklet Finisher-AG1 Checking before Installation ■ Checking the Power Supply 1. The equipment must be connectable to the outlet that can supply the rated voltage +10/-15% at the specified ampere or higher. 2. When connecting the power plug of this equipment to an outlet, be sure to use an outlet of a system different from that of the host machine.
Page 685 6. Paper Output Options 1. When unpacking in the room, the following space is required to remove the packaging box. 1021mm 907mm 2. The following space is needed when the equipment is lifted down from pallet. • Pallet • Slope Plate •...
Page 686: Unpacking Procedure
6. Paper Output Options Unpacking Procedure NOTE: • At unpacking, the 2 Slope Plates are installed as shown in the figure. Be sure to secure a space to unpack, and then start the installation work. Long Short Long Short • This equipment is packed using tapes, fixings and cushioning materials to be protected vibration and shock during transportation.
Page 687 6. Paper Output Options 3. Remove the packaging material at the top of the equipment and pull down the plastic material to the bottom. Packaging Material Plastic Material 4. Lift up one side to remove the packaging material at the bottom, move the plastic material to one side, and then slowly lower the equipment to the floor.
Page 688 6. Paper Output Options 5. Lift up the other side in the same way, and remove the packaging material and plastic material. Plastic Material Plastic Material 6. Move the equipment in the direction of the arrow [A], and pull out the 2 Slope Plates stored on the center of the pallet in the direction of the arrow [B].
Page 689 6. Paper Output Options 8. Turn the Slope Plates over, and align the pin holes in the pallet and those in the Slope Plates to insert the 2 pins. 9. Move the equipment off the pallet by sliding it slowly down the Slope Plates.
Page 690: Checking The Contents
6. Paper Output Options Checking the Contents Parts of Staple Finisher-AG1/Booklet Finisher-AG1 [1] Finisher 1x [2] Latch Receiver (Front) [3] Latch Receiver (Rear) [4] Positioning Pin 1x [5] LAN Cable 1x [6] Cover Spacer 2x [7] Delivery Guide Up 1x [8] Delivery Guide [9] Power Cord 3x [10] Power Cord 1x...
Page 691: Installation Procedure
6. Paper Output Options NOTE: [9]: The configuration of the connector varies depending on the country/region. Use the correct power cord to match the location/ area of installation. Be sure to bring back the unused power cords. [15]: When installing directly to the Buffer Pass Unit or Multi Function Professional Puncher, use 7 screws / to other Options, use 8 screws.
Page 692 6. Paper Output Options 5. Remove the packing tapes. Packing Tape Packing Tape Handle 6. Reinsert the Saddle Unit. 7. Remove the screw on the Latch Receiver (Front) (the removed screw will be used when connecting the upstream equipment).
Page 693 6. Paper Output Options 8. Remove the Rear Small Cover. • 1 Screw • 2 Hooks Hook 9. Remove the screw on the Latch Receiver (Rear) and then pull the Latch Receiver down toward the front (the removed screw will be used when connecting the upstream equipment).
Page 694 6. Paper Output Options NOTE: Perform steps 10 and 11 only when connecting to the Buffer Pass Unit. 10. Peel off the 2 Cover Spacers affixed on the right side of the Finisher. (Do not use the removed Cover Spacers.) 11.
Page 695 6. Paper Output Options 1. Remove the 2 Face Plates. 2. Install the Latch Receiver (Front) and Latch Receiver (Rear) to the Buffer Pass Unit. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Receivers to ensure correct installation. •...
Page 696 6. Paper Output Options 3. Install the Positioning Pin. • 2 Screws (RS tightening; M4x10) RS tightening M4x10 4. Affix the Blind Sheet. NOTE: Affix the Blind Sheet while aligning it to the top surface of the Latch Receiver (Rear).
Page 697 6. Paper Output Options 5. Raise the Latch Receiver (Front) to lock it to the cover, and align the Positioning Pin on the Buffer Pass Unit side with the hole in the Positioning Plate of the Finisher to connect the Finisher and the Buffer Pass Unit. <Front side>...
Page 698 6. Paper Output Options 6. Lower the Latch Receiver (Front) to secure it. • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") 7. Close the Finisher Front Cover. 8. Move the Latch Receiver (Rear) in the direction of the arrow and slide it onto the pin to secure it. •...
Page 699 6. Paper Output Options 9. Check the height of the finisher and the upstream equipment. If the difference is out of the range, adjust the height. CAUTION: The height difference should be within 22 +/-2.0 mm. 22 +/- 2.0 mm 10.
Page 700 6. Paper Output Options 11. Remove the screw (the removed screw will be used in step 12). 12. Connect the Shunt Cable. • 1 Screw (use the screw removed in step 11) • 1 Screw (RS tightening; M4x10) RS tightening M4x10 ■...
Page 701 6. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) on the left side of the Paper Folding Unit. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Receivers to ensure correct installation. Latch Receiver (Front): F Latch Receiver (Rear): R RS tightening...
Page 702 6. Paper Output Options 2. Install the Positioning Pin. • 2 Screws (RS tightening; M4x10) RS tightening M4x10 3. Remove the Rear Cover. • 2 Screws (to loosen) • 6 Screws Loosen...
Page 703 6. Paper Output Options 4. Raise the Latch Receiver (Front) to lock it to the cover, and align the Positioning Pin on the Paper Folding Unit side with the hole in the Positioning Plate of the Finisher to connect the Finisher and the Paper Folding Unit. <Front side>...
Page 704 6. Paper Output Options CAUTION: When connecting the rear side, pay attention not to trap the cable. 5. Lower the Latch Receiver (Front) to secure it. • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") 6.
Page 705 6. Paper Output Options 7. Move the Latch Receiver (Rear) in the direction of the arrow and slide it onto the pin to secure it. • 1 Screw (use the screw removed in step 9 of "Preparing the Finisher for Installation") Latch Plate (Rear) Screw 8.
Page 706 6. Paper Output Options 9. Insert the connector into the Finisher Controller PCB and secure the cable. • 2 Wire Saddles Wire Saddle Connector 10. Check the height of the Finisher and the Paper Folding Unit. CAUTION: The height difference should be within +/-2.0 mm. If the difference is more than +/-2.0 mm, adjust the height as described in "Adjusting the Height".
Page 707 6. Paper Output Options 11. Install the Rear Cover. • 8 Screws Tighten 12. Install the Rear Small Cover. • 2 Hooks • 1 Screw Hook...
Page 708 6. Paper Output Options 13. Connect the Shunt Cable. • 2 Screws (RS Tightening; M4x10) RS tightening M4 x10 ■ Connecting to the Document Insertion Unit CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 709 6. Paper Output Options 1. Install the Latch Receiver (Front) and Latch Receiver (Rear) on the left side of the Document Insertion Unit. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Receivers to ensure correct installation. •...
Page 710 6. Paper Output Options 2. Install the Positioning Pin. • 2 Screws (RS Tightening; M4x10) RS Tightening M4x10 3. Raise the Latch Receiver (Front) to lock it to the cover, and align the Positioning Pin on the Document Insertion Unit side with the hole in the Positioning Plate of the Finisher to connect the Finisher and the Document Insertion Unit.
Page 711 6. Paper Output Options <Rear side> Positioning Pin Hole 4. Lower the Latch Receiver (Front) to secure it. • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") 5. Close the Finisher Front Cover.
Page 712 6. Paper Output Options 6. Move the Latch Receiver (Rear) in the direction of the arrow and slide it onto the pin to secure it. • 1 Screw (use the screw removed in step 9 of "Preparing the Finisher for Installation") 7.
Page 713 6. Paper Output Options 8. Install the Rear Small Cover. • 2 Hooks • 1 Screw Hook 9. Connect the Shunt Cable. • 2 Screws (RS tightening; M4x10) RS tightening M4 x10 ■ Connecting to the Multi Function Professional Puncher CAUTION: Check that the power of the host machine is OFF and the power plug is disconnected from the outlet.
Page 714 6. Paper Output Options 1. Open the Front Cover and Upper Cover. 2. Remove the Latch Base Cover and the screw of the Small Cover (the removed screw from the Small Cover will not be used). • 2 Screws Small Cover Latch Base Cover...
Page 715 6. Paper Output Options 3. Pull the Latch Base Cover towards the front, and remove the Small Cover in the direction of the arrow. • 2 Hooks Small Cover Hook 4. Install the Latch Base Cover. • 1 Screw (use the screw removed in step 2)
Page 716 6. Paper Output Options 5. Install the Latch Receiver (Front) and Latch Receiver (Rear) on the left side of Multi Function Professional Puncher. • 4 Screws (RS tightening; M4x10) CAUTION: Be sure to check the marks on the Latch Receivers to ensure correct installation. •...
Page 717 6. Paper Output Options 7. Raise the Latch Receiver (Front) to lock it to the cover, and align the Positioning Pin on the Multi Function Professional Puncher side with the hole in the Positioning Plate of the Finisher to connect the Finisher and the Multi Function Professional Puncher.
Page 718 6. Paper Output Options 8. Lower the Latch Receiver (Front) to secure it. • 1 Screw (use the screw removed in step 7 of "Preparing the Finisher for Installation") 9. Close the Finisher Front Cover and Upper Cover. 10. Move the Latch Receiver (Rear) in the direction of the arrow and slide it onto the pin to secure it. •...
Page 719 6. Paper Output Options 11. Check the height of the finisher and Multi Function Professional Puncher. CAUTION: The height difference should be within +/-2.0 mm. If the difference is more than +/-2.0 mm, adjust the height as described in "Adjusting the Height". +/- 2.0 mm 12.
Page 720: Adjusting The Height
6. Paper Output Options 14. Connect the Shunt Cable. • 1 Screw (use the screw removed in step 13) • 1 Screw (RS tightening; M4x10) RS Tightening M4 x10 Adjusting the Height Depending on the status of the floor of the installation site,the height of the finisher may need to be adjusted. If the height is not properly adjusted, trouble such as paper frequently jamming in the Finisher Pickup Assembly may occur.
Page 721 6. Paper Output Options ■ Checking the Height 1. Check the height of the finisher and the upstream equipment. Check that the height difference between the top right of the finisher and the top left of the upstream equipment is within the following range (the figure shows a case of connection with the Buffer Pass Unit).
Page 722 6. Paper Output Options ■ Adjusting the Height 1. Separate the finisher from the upstream equipment. 2. Open the Finisher Front Cover and remove the wrench. • 1 Screw Spanner Screw 3. In the case of the Booklet Finisher, remove the Saddle Inner Cover (Lower). •...
Page 723 6. Paper Output Options 4. Remove the 2 Caster Covers on the left side (the figure shows the case of using a Booklet Finisher). • 2 Screws 5. Remove the Rear Cover. • 2 Screws (to loosen) • 6 Screws Loosen...
Page 724 6. Paper Output Options 6. Measure the height [A] from the caster installation surface (floor) to the upper surface of the Base Plate with a scale, etc. to check that the height is within 86.3 +/- 0.3 mm. If it is not within range, perform the procedure from step 7. 86.3 0.3mm 7.
Page 725: Connecting The Lan Cable
6. Paper Output Options 9. Tighten the Fixation Nut in the direction of [B]. Fixation Nut 10. Adjust the other 3 casters in the same way. 11. Reconnect the finisher to the upstream equipment and check the height. If it is out of range, adjust the height of upstream machines in order, from the finisher. 12.
Page 726 6. Paper Output Options 1. Install the Wire Saddle on the Rear Cover of the finisher. 2. Insert the LAN Cable into the host machine and this equipment, and route the cable. CAUTION: When there are 2 ports, insert it to the upper port.
Page 727 6. Paper Output Options ■ Connection with the Paper Folding Unit NOTE: Since the Paper Folding Unit does not have a port for inserting the LAN cable, this connection is for relaying between the upstream equipment and downstream equipment. ■ Connection with the Document Insertion Unit CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed.
Page 728 6. Paper Output Options 2. Insert the LAN Cable into the document insertion unit and this equipment, and route the cable. ■ Connection with the Multi Function Professional Puncher CAUTION: Do not connect the customer's network cable to the port where the connection prohibition label is affixed. 1.
Page 729: Connecting The Power Cord And Operation Check
6. Paper Output Options 2. Insert the LAN Cable into the multi function professional puncher and this equipment, and route the cable. Connecting the Power Cord and Operation Check 1. Connect the power cord. CAUTION: • Be sure to use an outlet of a system different from that of the host machine. •...
Page 730: Side Registration/Skew Adjustment
6. Paper Output Options 3. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode (Level 2) shown below, it is possible to set not to display the message.
Page 731 6. Paper Output Options 2. Remove the Switch Cover of the Inner Cover (Lower). • 1 Screw ● Procedure 1. Be sure to write down the setting of DIP Switch (SW382) on the Switch PCB. 2. Set DIP Switch SW382 on the Switch PCB as shown in the figure (1, 4, 6, 8: ON), and press the ENTER button (SW385) so that "0"...
Page 732 6. Paper Output Options 4. The side registration and skew adjustment values are displayed on the LED (DSP381). The values are displayed in the order of "A" > "side registration value" > "b" > "skew adjustment value". Check the displayed values.
Page 733 6. Paper Output Options 4. If the skew adjustment is within the specified range, start from step 6 of "Skew Adjustment". ■ Skew Adjustment 1. Remove the 3 knobs. • 3 Claws Claw Knob CAUTION: When the One-way Clutch inside the knob is removed, be sure to install it in the direction where the arrow marking of the One-way Clutch is visible.
Page 734 6. Paper Output Options 2. Lift up the Upper Cover in the direction of the arrow and remove the Inner Cover (Upper). • 4 Screws Inner Cover (Upper) Upper Cover 3. Remove the Latch Base Cover. • 3 Screws...
Page 735 6. Paper Output Options 4. Loosen the 2 screws of the Latch Base (Front). If the value displayed in "Checking the Adjusted Value" was a "+" (positive) value, move the plate in the direction of [A] and then tighten the 2 screws. If it was a "-"...
Page 736 6. Paper Output Options 5. Loosen the 2 screws of the Latch Base (Rear). If the value displayed in "Checking the Adjusted Value" was a "+" (positive) value, move the plate in the direction of [A] and then tighten the 2 screws. If it was a "-"...
Page 737: Peeling And Attaching The Labels
6. Paper Output Options Peeling and Attaching the Labels 1. Open the Finisher Front Cover and remove the F label affixed inside it. (Do not use the removed label.) 2. Attach the Overall Map Label. • 7 Claws Claw Claw Claw Overall Map Label.
Page 738 6. Paper Output Options 3. Attach the Host Machine Staple Label. • 4 Claws Claw Claw Host Machine Staple Label NOTE: Step 4 to 7 are needed to be performed only for the Booklet Finisher. 4. Affix over the LED Lamp Label. (EUR only) LED Lamp Label...
Page 739 6. Paper Output Options 5. Pull out the Saddle Unit. 6. Affix the Saddle Return Attention Label according to the location over the existing ones. Saddle Return Attention Label 7. Put the Saddle Unit back. 8. Close the Front Cover of the Finisher.
Page 740: Checking After Installation
6. Paper Output Options Checking after Installation ■ Disposal Parts 1. Following disposal parts are remained after completion of the installation work. Delivery Guide Up Delivery Guide Down Cover Spacer Screws (P tightening; M4x12) Screws (RS tightening; M4x10) *When installing to the Buffer Pass Unit or Multi Function Professional Puncher. Screws (RS tightening;...
Page 741: Finisher Long Sheet Catch Tray-B1
6. Paper Output Options Finisher Long Sheet Catch Tray-B1 Checking before Installation ■ Installation Outline Drawing Checking the Contents Check that none of the included parts is missing. Screw (Binding; M4x8) <Others> Other bundled items such as leaflets, etc. Installation Procedure CAUTION: Check the following;...
Page 742 6. Paper Output Options ■ Preparation of the Finisher While holding the Delivery Tray (Lower) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the Neat Stack Unit (Lower). CAUTION: Hold the tray with one hand while releasing the stopper to avoid its free-fall. Neat Stack Unit (Lower) Delivery Tray (Lower)
Page 743 6. Paper Output Options While holding the Delivery Tray (Upper) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the Neat Stack Unit (Upper). CAUTION: • Hold the tray with one hand while releasing the stopper to avoid its free-fall. •...
Page 744 6. Paper Output Options ■ Installing the Finisher Long Sheet Catch Tray...
Page 745: Checking After Installation
6. Paper Output Options Screw (Binding; M4x8) Checking after Installation ■ Disposal Parts Following disposal parts are remained after the installation procedure.
Page 746 6. Paper Output Options ■ Setting after Installation NOTE: Check that the Delivery Tray (Lower) is below the Delivery Tray (Lower) Sensor. If the Delivery Tray (Lower) is above the Delivery Tray (Lower) Sensor, an error occurs when the power is turned. ●...
Page 747: Removing The Finisher Long Sheet Catch Tray
6. Paper Output Options 7. Turn OFF/ON the main power switch to enable this setting Removing the Finisher Long Sheet Catch Tray CAUTION: Check the following; • The main power switch is OFF and the power plug is disconnected from the outlet. •...
Page 748 6. Paper Output Options While holdring the Delivery Tray (Lower) with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the the Neat Stack Unit (Lower). CAUTION: Hold the tray with one hand while releasing the stopper to avoid its free-fall. Neat Stack Unit (Lower) Delivery Tray (Lower)
Page 749 6. Paper Output Options While holdring the Finisher Long Sheet Catch Tray with one hand, use a screwdriver to release the stopper and move down tray by approximately 100mm from the the Neat Stack Unit (Upper). CAUTION: • Hold the tray with one hand while releasing the stopper to avoid its free-fall. •...
Page 750: Puncher Unit-Bt1/Bs1/Bu1
6. Paper Output Options Puncher Unit-BT1/BS1/BU1 Points to Note at Installation CAUTION: Install the equipment, perform it before connecting the Host machine and a Finisher. NOTE: At the time of adjustment, prepare so that a Door Switch Tool is necessary. Points to Note before Installation CAUTION: Do not touch the sensor area when holding the puncher unit.
Page 751: Checking The Contents
6. Paper Output Options Checking the Contents [2] Punch Dust Box Unit [1] Punch Unit X 1 [3] Punch Dust Box Frame Unit X 1 [4] A1 Label X 1 [5] Screw (RS tightening; M4x8) X 1 Since [2] and [3] are integrated at the shipment, separate them to install when unpacking. Installation Procedure 1.
Page 752 6. Paper Output Options 2. Push the claw in the direction of the arrow[A] and remove the 3 knobs in the direction of the arrow[B]. CAUTION: Be careful not to drop the bearing inside the knob. Bearing Claw Knobs CAUTION: •...
Page 753 6. Paper Output Options 3. Lift the Upper Cover in the direction of the arrow and remove the Inner Cover (upper). • 4 Screws Upper Cover Inner Cover (Upper) 4. Remove tapes from Punch dust box unit. 5. Separate the Puncher Dust Box Frame Unit and Puncher Dust Box Unit and remove the tape. Punch Dust Box Frame Unit Punch Dust Box Unit...
Page 754 6. Paper Output Options 6. Align and insert the 2 holes on the Punch Dust Box Frame Unit to the 2 pins on the positioning pins inside the Finisher to install it. • 1 Screw (RS tightening; M4 x 8) CAUTION: When tightening screws, press down with the finger to prevent the Puncher Dust Box Frame Unit from moving.If the Puncher Dust Box Frame Unit is installed at an angle, it will be difficult to install the Puncher Dust Box Unit due to the interference.
Page 755 6. Paper Output Options 7. Remove the Rear Cover. • 2 Screws (Loosen) • 6 Screws...
Page 756 6. Paper Output Options 8. Pull out the guide in the direction of the arrow (removed guide will not be used.). • 2 Screws (removed screws are used in step 10)) Screw Guide Screw CAUTION: Do not touch the sensor area when holding the puncher unit. 9.
Page 757 6. Paper Output Options 10. Insert the Punch Unit in the direction of the arrow from the back. • 2 Screws (removed in step 8) CAUTION: When inserting the Punch Unit, avoid catching the belt with the Guide Plate. NOTE: •...
Page 758 6. Paper Output Options 12. Work on and install cables (Long) for the Punch Unit in the order from top to bottom. • 1 Cable Guide • 1 Edge Saddle • 2 Connectors NOTE: • Route the cable (Long) around the left side of the Cable Guide [A]. •...
Page 759: Affixing The A1 Labels
6. Paper Output Options 15. Insert the Punch Dust Box Unit in the direction of the arrow from the front. Punch Dust Box Unit 16. Close the Upper Cover. 17. Close the Front Cover. 18. Install the Rear Cover. • 6 Screws •...
Page 760: Adjustments
6. Paper Output Options 2. Affix the Operation Label and Jam Recovery Label to the Inner Cover (Upper). Operation Label Jam Recovery Label 3. Close the Front Cover. Adjustments ■ Punching Operation Settings NOTE: Depending on the Punch Unit to install, you may need to make settings of the DIP Switch on the switch PCB found in the Finisher. ●...
Page 761 6. Paper Output Options 2. Open the Front Cover and put the Door Switch Tool into the door switch. ● Procedure 1. Specify the DIP Switch SW 381 on the switch PCB as follows. SW382 SW381 DIP Switch SW381 SW383 SW384 SW385 ENTER SW381...
Page 762 6. Paper Output Options 3. Connect the power plugs of the host machine and options to the outlet. 4. Turn ON the main power switch of the host machine first and then options. 5. Specify the punching operation on the control panel of the Host machine to confirm whether to execute punching operation.
Page 763 6. Paper Output Options 3. Write down the setting of DIP SW while the Switch Cover is removed. 4. Set DIP switch SW 382 on the Switch PCB as shown in the figure (1, 2, 6, 7 : ON), and press ENTER button (SW 385), resulting in "0"...
Page 764 6. Paper Output Options 4. The LED displays the adjustment value for side registration/skew. Check each value. The display shows values in the order of "A" > "side registration adjustment value" > "B" > "skew adjustment value". • Side registration adjustment range (estimated value) : -3 to +3 mm (1 scale is equivalent to 1 mm) •...
Page 765 6. Paper Output Options 4. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. Screw ●...
Page 766 6. Paper Output Options 1. Push the claw in the direction of the arrow [A] and remove the 3 knobs in the direction of the arrow [B]. CAUTION: Be careful not to drop the bearing inside the knob. Bearing Claw Knobs CAUTION: •...
Page 767 6. Paper Output Options 2. Lift the Upper Cover in the direction of the arrow and remove the Inner Cover (upper). • 4 Screws Inner Cover (Upper) Upper Cover 3. Remove the Latch Base Cover. • 3 Screws 4. Loosen the 2 screws on the Latch Plate (Front).
Page 768 6. Paper Output Options 5. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. CAUTION: Perform adjustment so that the total of the shifting amount (scale) of the Latch Plate (Front/Rear) is within -2 to +2 mm.
Page 769 6. Paper Output Options 8. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. CAUTION: Perform adjustment so that the total of the shifting amount (scale) of the Latch Plate (Front/Rear) is within -2 to +2 mm.
Page 770 6. Paper Output Options Stop position of paper Stopper 1. Open the Front Cover and insert the door-switch tool into the door switch.
Page 771 6. Paper Output Options 2. Remove the Switch Cover. • 1 Screw Switch Cover Screw 3. Set the DIP switch SW 382 on the switch PCB as shown in the figure below (1, 5, 6, 8 : ON) Once pressing the ENTER (SW 385) button, the LED shows "0".
Page 772 6. Paper Output Options 5. Measure the dimension [A] between the hole position of the punched paper and the paper edge to check paper-stop position and adjust it using + (SW 384)/- (SW 383) button to be in the position as shown below. 2-/4-Hole 1.75 or more 2.75 mm or less...
Page 773: Staple Finisher-Ac1/ Booklet Finisher-Ac1
6. Paper Output Options Staple Finisher-AC1/ Booklet Finisher-AC1 Checking before Installation The installation site must satisfy the conditions given below. Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer. CAUTION: • Install the host machine first and then install this equipment. •...
Page 774 6. Paper Output Options ■ Points to Note on Installation • Illustrations used in this procedure are those of the Booklet Finisher unless otherwise specified. • Refer to "Order of Installation of Options" when installing this equipment. • Since this machine is heavy (Staple Finisher: approx. 36kg, Booklet Finisher: approx. 60kg), 2 or more persons are required to install it.
Page 775: Unpacking
6. Paper Output Options • F281054 • F281059 Unpacking ■ Unpacking Procedure CAUTION: This equipment is rather heavy. Be sure to work with a group of 2 or more people. Particularly when moving it over a step on the floor, be sure to take full care not to let it tumble over (Weight: Staple Finisher: approx. 36 kg, Booklet Finisher: approx.
Page 776 6. Paper Output Options Hold the specified parts as shown and unload the finisher. - For Staple Finisher - For Booklet Finisher CAUTION: Hold the specified parts as shown and do not hold the other parts to lift up the finisher. - For Staple Finisher - For Booklet Finisher CAUTION:...
Page 777: Checking The Contents
6. Paper Output Options Remove all the tapes and cushioning materials outside this equipment. Checking the Contents Check that none of the included parts is missing.
Page 778: Installation Procedure
6. Paper Output Options Screw (Binding ; M4x8) Screw (TP ; M3x6) [14] [10] [11] [13] [12] [16] [15] [17] Screw (P Tightening ; M4x12) NOTE: *1 : Booklet Finisher only *2 : These are not used. <Others> Other bundled items such as Installation Procedure, leaflets, etc. Installation Procedure CAUTION: Check that the main power switch is OFF and the power plug is disconnected from the outlet.
Page 779 6. Paper Output Options ■ Connecting to the Host Machine Binding ; M4x8...
Page 780 6. Paper Output Options (M3ｘ6) NOTE: Install the Ground rail to the position [A]. ■ Connecting to the Document Insertion/ Folding Unit or Document Insertion Unit Binding ; M4x8...
Page 781 6. Paper Output Options (M3ｘ6) NOTE: Install the Ground rail to the position [C].
Page 782 6. Paper Output Options Install the Relay Connector supplied with the Document Insertion/ Folding Unit to the Finisher.
Page 783 6. Paper Output Options Connect the Relay connector of the Document Insertion/ Folding Unit to the Finisher. ■ Connecting to the Upstream Connection Machine Check the height of the upstream connection machine and the Finisher. Check that the hole of the connection plate is positioned between the marking-off lines of the Finisher. NOTE: If the hole is not positioned between the marking-off lines, carry out the adjustment described in "Adjusting the Height."...
Page 784 6. Paper Output Options TP ; M3ｘ6...
Page 785 6. Paper Output Options Pull out the saddle unit. (Booklet Finisher only)
Page 786 6. Paper Output Options Loosen two screws, and then fix the saddle unit auxiliary caster so that its caster can touch floor. (Booklet Finisher only)
Page 787 6. Paper Output Options Put the saddle unit back. (Booklet Finisher only) CAUTION: When connecting the interface cable, be sure to turn off the host machine and disconnect its power cable from the outlet. If you do not do so, electric shock can result.
Page 788: Affixing The Labels
6. Paper Output Options Affixing the Labels ■ Affixing the Jam Label / Saddle Caution Label (Booklet Finisher only) Affix the label in the appropriate language.
Page 789 6. Paper Output Options Affix the label in the appropriate language. Affix the label in the appropriate language.
Page 790 6. Paper Output Options ■ Affixing the Tray Labels Affix the Tray labels which is specified by user.
Page 791: Making Adjustments
6. Paper Output Options ■ Affixing the Puncher Label. (When Installing Puncher Unit.) Making Adjustments The difference in height between the Finisher and the Host Machine and the tilt of the Finisher and the host machine need to be adjusted depending on the installation site floor condition. If the height or tilt is not adjusted properly, problems can occur (for example, a paper jam can occur frequently at the paper supply section of the Finisher).
Page 792 6. Paper Output Options ■ Checking the Height 1. Check that the hole of the connection guide plate is positioned between the marking-off lines of the Finisher. 2. When the adjustment of height is necessary, make adjustment by referring the "Adjusting the Height". NOTE: When the adjustment of height is not necessary, proceed to the "Checking the Difference in Tilt".
Page 793 6. Paper Output Options ■ Adjusting the Height 1. When it is fixed to the upstream connection machine, it is detached by approx. 150 mm. CAUTION: Be careful with the interface cable when detaching. NOTE: Disconnect the Relay connector when detaching the Finisher from the Document Insertion/ Folding Unit.
Page 794 6. Paper Output Options 2. Remove the Caster covers (front/ rear). 3. Turn the adjustment dial of the caster in the direction of the arrow by lifting the dial upward a little to adjust the height. NOTE: Adjust the height at 4 casters.
Page 795 6. Paper Output Options • To increase the height of the Finisher, turn the dial in the direction of arrow [A]. • To decrease the height of the Finisher, turn the dial in the direction of arrow [B]. A full turn of the adjustment dial changes the height of the Finisher by approx. 2.0 mm. NOTE: If the adjustment dial keeps lifting upward, lower the adjustment dial by releasing three claws.
Page 796 6. Paper Output Options 4. Install the Caster covers (Front / Rear). 5. Install the Finisher to the upstream connection machine. NOTE: Connect the Relay connector when installing the Finisher to the Document Insertion/ Folding Unit.
Page 797 6. Paper Output Options 6. Fix to the upstream connection machine. ■ Checking the Difference in Tilt Check the relational tilting amount of the Finisher and the upstream connection machine. Make sure that the gap between the right side of the Finisher and the left side of the upstream connection machine is within the standard shown in the figure. In the case the gaps are within the specification, this adjustment is not required.
Page 798 6. Paper Output Options 5.0 -/+ 1.5 mm 5.0 -/+ 1.5 mm ● Connecting to the Document Insertion/Folding Unit 6.7 -/+ 1.5mm 8.5 -/+ 1.5mm...
Page 799 6. Paper Output Options 6.7 -/+ 1.5 mm 10.1 -/+ 1.5 mm...
Page 800 6. Paper Output Options ■ Adjusting the Tilt 1. When it is fixed to the upstream connection machine, it is detached by approx. 150 mm. CAUTION: Be careful with the interface cable when detaching. NOTE: Disconnect the Relay connector when detaching the Finisher from the Document Insertion/ Folding Unit.
Page 801 6. Paper Output Options 2. Remove the Caster Covers (Front/ Rear).
Page 802 6. Paper Output Options 3. Turn the adjustment dial of the caster in the direction of the arrow by lifting the dial upward a little to adjust the tilt. NOTE: Adjust the tilt at 2 left casters. • To tilt the Finisher to the right, turn the dial in the direction of arrow [A]. •...
Page 803 6. Paper Output Options NOTE: If the adjustment dial keeps lifting upward, lower the adjustment dial by releasing three claws. And be sure to insert the three pins of the adjustment dial to the hole of the caster support plate. Claw Claw Claw...
Page 804 6. Paper Output Options 5. Install the upstream connection machine. NOTE: Connect the Relay connector when installing the Finisher to the Document Insertion/ Folding Unit.
Page 805: Making Checks After Completion Of Installation Work
6. Paper Output Options 6. Fix to the upstream connection machine. Making Checks after Completion of Installation Work ■ Disposal Parts Check Following disposal parts are remained after completion of the installation work. Puncher Label (When Puncher Unit is not installed) Upper Delivery Guide Lower Delivery Guide Screw (P Tightening ;...
Page 806 6. Paper Output Options ■ Operation Check 1. Turn ON the main power of the host machine. 2. Open the Front Cover, and then set the Staple Cartridge into the Stapler Unit. 3. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment.
Page 807: Detach This Equipment From The Upstream Connection Machine
6. Paper Output Options 4. Check the operation such as paper feed and stapling to make sure that problems such as a jam or malfunction do not occur. CAUTION: Staple-free binding unit might be out of its correct position due to a mechanical shock during transportation. When the staple-free binding unit is out of the correct position, a paper stack is clinched at wrong position in the staple-free binding mode.
Page 808 6. Paper Output Options CAUTION: When disconnecting the Interface Cable, be sure to turn off the host machine and disconnect its power cable from the outlet. Disconnect the Relay connector when detaching the Finisher from the Document Insertion/ Folding Unit.
Page 809: 2/3 2/4 4 Hole Puncher Unit-A1
6. Paper Output Options 2/3 2/4 4 Hole Puncher Unit-A1 Checking Before Installation ■ Checking Before Installation When installing this Equipment together with the Finisher, install this Equipment before installing the Finisher to the Upstream Connection Machine. ■ Product Name Safety regulations require the product's name to be registered.
Page 810 6. Paper Output Options 3. Remove the 2 fixtures. • 3 Screws NOTE: Removed screws are used in latter steps.
Page 811: Checking The Contents
6. Paper Output Options Checking the Contents [1] Punch Unit x1 [2] Punch Waste Tray x1 [3] Punch Waste Full Sensor Unit x1 [4] Punch Unit [5] Punch Unit Fixing Pin [6] Punch Unit Fixing Pin Open/ Close Guide x1 Holder x1 [7] Punch Unit [8] Relay Harness x1...
Page 812 6. Paper Output Options ■ Installing the Punch Unit 1. Open the Front Cover of the Finisher. 2. Remove the Rear Cover of the Finisher. • 3 Screws • 3 Claws...
Page 813 6. Paper Output Options 3. Remove the Rear Inner Cover. • 1 Screw NOTE: Removed screw is used in the purocedure later.
Page 814 6. Paper Output Options 4. Remove the Inlet Feed Guide. • 1 Screw • 1 Connector • 1 Wire saddle • 2 Harness guides TP (M3x6)
Page 815 6. Paper Output Options 5. Install the Punch Unit Fixing Pin Holder. • 1 Screw (TP ; M3x6) NOTE: Use the screw removed in Unpacking Procedure.
Page 816 6. Paper Output Options 6. Remove the Magnet Unit. • 1 Screw NOTE: Removed screw is used in the purocedure later. 7. Remove a Screw. NOTE: Removed screw is used in the purocedure later.
Page 817 6. Paper Output Options 8. Install the Punch Unit Open/Close Guide. • 2 Screws (TP ; M3x6) • 1 Boss NOTE: Use screws removed in steps 6 and 7. Boss...
Page 818 6. Paper Output Options 9. Install the Punch Waste Full Sensor Unit. • 3 Hooks • Sensor Cover • 1 Screw (TP ; M3x6) NOTE: Use the screw removed in Unpacking Procedure.
Page 819 6. Paper Output Options 10. Cut out the face cover of the Inner Cover by using the side cutters. CAUTION: Be sure to remove the face cover properly so that no burr is formed.
Page 820 6. Paper Output Options 11. Install the Punch Unit Positioning Guide so that the right edge of the guide can match the center of scale. • 1 Screw (TP ; M3x6) NOTE: Use the screw removed in Unpacking Procedure. Scale...
Page 821 6. Paper Output Options 12. Affix the Face Seal to the Punch Unit.
Page 822 6. Paper Output Options 13. Install the Punch Unit from the back of the Finisher as shown in the figure. CAUTION: When having the Punch Unit, be careful not to have the PCB unit and its surrounding area.
Page 823 6. Paper Output Options 14. Install the Punch Unit Fixing Pin. • 1 Screw (W Sems ; M3x6) W Sems (M3x6) 15. Connect the connector of the Punch Waste Full Sensor Unit to the Punch Unit. • 4 Cable guides •...
Page 824 6. Paper Output Options 16. Connect the Relay Harness as shown in the figure. • 2 Connectors • 1 Reuse band • 4 Wire saddles...
Page 825 6. Paper Output Options 17. Install the Rear Inner Cover (small). • 1 Screw (TP ; M3x6) • 2 Bosses NOTE: Use the screw removed in step 3. Boss 18. Insert the Punch Waste Tray in the direction of the arrow from the front.
Page 826: Disposal Parts Check
6. Paper Output Options 19. Close the Front Cover of the Finisher. 20. Install the Rear Cover of the Finisher. • 3 Screws • 3 Claws 21. Refer to the installation procedure of the Finisher to Install the Finisher in the Upstream Connection Machine. Disposal Parts Check 1.
Page 827: Adjusting The Output Level Of The Punch Waste Full Sensor
6. Paper Output Options 2. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this Equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the Host Machine is started. In the service mode ( Level 2 ) shown below, it is possible to set not to display the message.
Page 828: Checking And Adjusting The Punch Hole Position
6. Paper Output Options Checking and Adjusting the Punch Hole Position ■ Checking the Punch Hole Position 1. Make a print with the punch mode and check whether the skew and side registration and the paper stop position are within the standard. 2 Hole feed direction <front>...
Page 829 6. Paper Output Options <Standard> • 2/3 Hole Puncher Unit L1 , L2 12 ± 1.5 mm 2 holes : • 73 ± 1.5 mm (11"x17"/ LTRR) 3 holes : • 31.5 ± 1.5 mm (11"x17"/ LTR) • 40.5 ± 1.5 mm (A3/ A4) •...
Page 830 6. Paper Output Options 2. Lift the Punch Unit. Loosen the screw fixing the Punch Unit Positioning Guide, and then move the guide to adjust by referring the scale. After adjusting, tighten the screw. NOTE: When L1 > L2: Move the guide to the right. When L1 <...
Page 831 6. Paper Output Options ■ Paper Stop Position Adjustment (Service mode adjustment) 1. Enter the following service mode to adjust the paper stop position. Service Mode (Level 1) > SORTER > ADJUST > PNCH-X NOTE: When the setting value is increased by 1, L1 and L2 increase by 0.1mm. +: L1 and L2 increase.
Page 832: Finisher Jogger Kit-A1
6. Paper Output Options Finisher Jogger Kit-A1 Checking Before Installation The installation site must satisfy the conditions given below. Therefore, it is recommended that the installation site be looked over before delivering this equipment to the customer. ■ Points to Note on Installation •...
Page 833: Checking The Contents
6. Paper Output Options Remove all the tapes and cushioning materials outside this equipment. Checking the Contents Check that none of the included parts is missing.
Page 834: Installation Procedure
6. Paper Output Options R - L Screw (TP ; M3x6) <Others> Other bundled items such as Installation Procedure, leaflets, etc. Installation Procedure CAUTION: Check that the main power switch is OFF and the power plug is disconnected from the outlet.
Page 835 6. Paper Output Options ■ Preparing the Finisher for Installation Disengage the ratchet gear to lower the Stack Tray by approx. 150mm for securing the room for the Jogger Kit. CAUTION: Hold the Stacking Tray by hand while disengaging the ratchet gear to avoid its free-fall.
Page 836 6. Paper Output Options NOTE: The removed face cover is stored in Rear Cover in a later step. NOTE: The removed face cover is stored in Rear Cover in a later step.
Page 837 6. Paper Output Options Store the removed face covers (2 pcs.) in the Rear Cover. ■ Installation Procedure TP ; M3x6...
Page 838 6. Paper Output Options TP ; M3x6 TP ; M3x6...
Page 839 6. Paper Output Options Place the Jogger Kit on Finisher. TP ; M3x6...
Page 840 6. Paper Output Options...
Page 841 6. Paper Output Options...
Page 842: Checking After Installation
6. Paper Output Options Checking after Installation ■ Disposal Parts Check There are no parts left after installation work. ■ Operation Check 1. Install the Finisher. 2. Turn ON the main power of the host machine.
Page 843 6. Paper Output Options 3. If a message prompting the user to update the version appears, press [Update] to automatically update the version of this equipment. NOTE: If [Skip] is selected, a message prompting the user to update the version will appear every time the host machine is started. In the service mode (Level 2) shown below, it is possible to set not to display the message.
Page 844: Inner Booklet Trimmer-A1
6. Paper Output Options Inner Booklet Trimmer-A1 Checking before Installation ■ Checking Before Installation When installing this Equipment together with the Finisher, install this Equipment before installing the Finisher to the Upstream Connection Machine. Checking the Supplied Parts ■ Checking the Supplied Parts [10] [1] Upper cover 1 pc.
Page 845: Installation Procedure
6. Paper Output Options Installation Procedure ■ Making Preparations for Installing the Finisher NOTE: • When installing this machine after installing the finisher to the host machine, install this machine after releasing the finisher from the host machine. • The equipment is secured with packaging tapes and cushioning materials to protect it against vibration and shock during transportation.
Page 846 6. Paper Output Options 3. Remove the resin ring. 4. Remove the front door of the finisher in the direction of the arrow.
Page 847 6. Paper Output Options 5. Remove the jam dial (upper).Remove one screw, and then remove the jam dial (lower). 6. Remove three screws, and then remove the inner cover. 7. Using a nipper, cut out the face part of the waste paper box on the inner cover. 8.
Page 848 6. Paper Output Options 9. At the back of the saddle unit, pull out one connector, and then remove the harness from the harness guide.And then, close the five harness guides. (The closed five harness guides are no longer required.)
Page 849 6. Paper Output Options 10. Remove one screw, and then remove the metal plate. After removing the metal plate, move the pully to the front and remove the belt. The removed screw/metal plate are attached again at the rear step. (The belt is no longer required.) 11.
Page 850 6. Paper Output Options 12. Remove three screws, and then remove the static eliminator unit. The removed screw is used next step. (The static eliminator/the two screws are no longer required.)
Page 851 6. Paper Output Options ■ Installing the Trimmer Unit 1. Insert the pins at the back of the supplied accride rail to the hole at the back side of the finisher. Install the accride rail the screw removed in step 12 discussed in "Making Preparations for Installing the Finisher". (When there are screw holes "A"...
Page 852 6. Paper Output Options 2. Install the supplied two stepped screws (M4 x 6). 3. Draw out the Accride rail (installed in step 1) until it stops. 4. Hang the trimmer unit frame on the stepped screws installed in step 2. NOTE: Hold the trimmer unit frame as shown below.
Page 853 6. Paper Output Options 5. Using the two supplied screws (bind-head, M4 x 6), secure the trimmer unit frame to the accride rail.
Page 854 6. Paper Output Options 6. Place the cutter unit on the trimmer unit frame. NOTE: Hold the cutter unit as shown below NOTE: Align the hole at the back of the cutter unit with the pin at the back of the trimmer unit frame.
Page 855 6. Paper Output Options 7. Remove the harness from the harness guide, and then connect one connector.
Page 856 6. Paper Output Options 8. Connect one connector, and then put the harness in three wire saddles. 9. Push both stopper of the accride rail in the direction of the arrow to draw out the saddle unit as far as possible.
Page 857 6. Paper Output Options...
Page 858 6. Paper Output Options 10. Put the harness in three wire saddles, and then connect two connectors. 11. At the trimmer unit, remove one resin ring and one bushing not to drop the pin inside the gear. At the saddle unit, remove one resin ring and one resin washer.
Page 859 6. Paper Output Options 12. Install the supplied drive belt and the supplied metal platte. Then, attach the bushing and two resin rings removed in step11. Install the metal plate removed in step 10 discussed in " Making Preparations for Installing the Finisher" using one screw.
Page 860 6. Paper Output Options 13. Attach the supplied upper cover using the supplied five screws (bind-head, M4 x 6).
Page 861 6. Paper Output Options 14. Lift up the joint part of the saddle unit - fi nisher communication cable, and then install the saddle unit at the original position.
Page 862 6. Paper Output Options CAUTION: When installing the inner trimmer, pay full attention to the following notification: When drawing out the saddle unit with releasing the rail stoppers as the saddle unit is required to be fully drawn out at installation, the cable guide may tense, which interferes housing the saddle unit.
Page 863 6. Paper Output Options 19. Attach the dust box retainer using one screw. 20. Close the front door of the finisher. 21. The following parts will be no longer needed once the inner trimmer has been installed. • Belt • Four screws (RS tightening) •...
Page 864: Operation Check
6. Paper Output Options Operation Check 1. After completion of installation, cut the fore edge by operating the console panel to see whether the trimmer unit operates normally.
Page 865: Booklet Trimmer-G1
6. Paper Output Options Booklet Trimmer-G1 Pre-checks ■ Points to Note before Installation The pictures and illustrations used may be different from the product in front of you, but the procedure is the same. ■ Points to Note When Moving This Equipment CAUTION: •...
Page 866 6. Paper Output Options ■ Checking the Unpacking Space The dimensions shown in the figure below are the minimum space required. Thus it is desirable to secure more space for the work than shown in the figure below. 1. When unpacking in a room, the following space is required to remove the packaging box. 1530mm 965mm 2.
Page 867: Unpacking
6. Paper Output Options Unpacking NOTE: The machine is shipped by being secured with tapes and cushioning materials, etc. to protect it from vibrations and impact during transportation. Be sure to remove all the tapes and cushioning materials according to the procedure before installing the equipment. In addition, it is recommended to keep the removed cushioning materials as they will be used to transport this equipment for relocation or repair.
Page 868 6. Paper Output Options 5. Remove the cardboard attached to the front. 6. Remove the waste box. 7. Lift the positions on the front side as shown in the figure, remove the packaging materials and the plastic bag, and then slowly bring down the equipment.
Page 869 6. Paper Output Options 8. Pull out the 2 Slope Plates stored in the pallet. 9. Remove the 2 pins and the blocks that are taped to the pallet. 10. Align the pin holes in the pallet with those in the Slope Plates to insert the 2 pins. 11.
Page 870 6. Paper Output Options 13. Remove the external tapes. 14. Open the Front Cover, and remove the tapes. 15. Cut the Harness Band securing the lever. 16. Open the lever, and remove the packaging materials. 17. Return the lever to the original position. 18.
Page 871 6. Paper Output Options 20. Close the Upper Cover. 21. Pull out the cable, and remove the plastic material. 22. Open the Slide Cover, and cut the Harness Band securing the lever. 23. Close the Slide Cover.
Page 872: Checking The Contents
6. Paper Output Options Checking the Contents NOTE: • [3] Conveyer Stack Retainer Unit : Not used when the Two-Knife Booklet Trimmer is installed at the same time. • [9] Screws (RS Tightening; M4x8) : Two of the 14 screws are taped to the Receiver Unit. [1] Booklet Trimmer X 1 [2] Receiver Unit / [3] Conveyer Stack...
Page 873: Installation Procedure
6. Paper Output Options Installation Procedure ■ Preparing for Installation on the Booklet Trimmer Side 1. Remove the Rear Left Cover. • 4 Screws 2. Remove the packaging material of the Receiver Unit/Conveyer Base.
Page 874 6. Paper Output Options 3. Remove the 4 screws of the Receiver Unit/Conveyer Base (The removed screws will not be used). 4. Remove the Receiver Unit from the Conveyer Base. NOTE: • The Conveyer Base is not used when the Two-Knife Booklet Trimmer is installed at the same time. •...
Page 875 6. Paper Output Options 5. Remove the tapes securing the 2 screws from the Receiver Unit. 6. Remove all the tapes securing the cables and the Protection Sheets.
Page 876 6. Paper Output Options 7. Mount the Receiver Unit onto the Booklet Trimmer, secure the cables in place using the 2 Wire Saddles, and then put them through the hole on the side. Hole Wire Saddle...
Page 877 6. Paper Output Options 8. Install the Receiver Unit. • 2 Screws (RS Tightening; M4x8) CAUTION: When installing the Receiver Unit, be sure to align the right edge of the [A] part on the Booklet Trimmer's base plate with the edge of the Receiver Unit.
Page 878 6. Paper Output Options 9. Connect the 3 connectors. 10. Open the Slide Cover.
Page 879 6. Paper Output Options 11. Loosen the 2 screws, and remove the Front Right Cover. • 2 Pins ■ Preparing for Installation on the Finisher Side 1. Remove the 2 Caster Covers. (The removed parts will not be used.) • 2 Screws •...
Page 880 6. Paper Output Options 3. Disconnect the connector, and remove the Saddle Delivery Tray Unit. 4. Install the Positioning Fixture A and the Positioning Fixture B. • 4 Screws (RS Tightening; M4x8) (to temporarily tighten) NOTE: Fully tighten the 4 screws after "Securing the Booklet Trimmer/Checking the Slant".
Page 881 6. Paper Output Options ■ Adjusting the Height ● Checking the Height NOTE: Depending on the condition of the floor of the installation site, the height of the Booklet Trimmer may need to be adjusted. If the height is not properly adjusted, trouble may occur such as frequent jam in the inlet of the Booklet Trimmer. Follow the procedure below to check the height, and adjust it if necessary.
Page 882 6. Paper Output Options 2. Check the 2 areas [A] on the front and the rear to see whether the gap between the base plates of the Booklet Trimmer and the finisher is between 5.0 mm and 5.5 mm. 5.0 - 5.5 mm 3.
Page 883 6. Paper Output Options 4. Store the included wrench (13 mm) and the L-wrench (6 mm) inside the Front Cover (Left Lower). NOTE: • If the height is correct, store the wrench and the L-wrench, and then install the Front Cover (Left Lower). (2 Screws) •...
Page 884 6. Paper Output Options 1. Open the Finisher Front Cover, and remove the wrench (24 mm). • 1 Screw 2. Remove the Rear Cover. • 4 Screws...
Page 885 6. Paper Output Options 3. Using the wrench (24 mm) of the Finisher, loosen the 2 Lock Nuts each of the 4 casters on the front and rear of the Booklet Trimmer. 4. Using the wrench (10 mm), turn the hexagonal shaft of the caster to adjust the height of the Booklet Trimmer. Down...
Page 886 6. Paper Output Options 5. Tighten the 2 Lock Nuts each. 6. Check again whether the height difference between the Booklet Trimmer and the finisher is within the specified range. If not, perform adjustment again. 7. Install the Rear Cover. •...
Page 887 6. Paper Output Options ■ Securing the Booklet Trimmer/Checking the Slant 1. While lifting the Stack Retainer Guide, connect the Booklet Trimmer by fitting it along the inner sides of the 2 Positioning Fixtures installed to the finisher.
Page 888 6. Paper Output Options 2. Secure the Positioning Fixture A and the Positioning Fixture B. • 4 Screws (to tighten) • 4 Screws (RS Tightening; M4x8) Tighten Install Tighten Install 3. Install the Front Right Cover, and tighten the 2 screws.
Page 889 6. Paper Output Options 4. Close the Slide Cover. Loosen 5. Check the slant of the following areas: 1. Measure the gap between the externals of the Booklet Trimmer and the finisher, and check that the gap from top to bottom is almost the same (parallel).
Page 890 6. Paper Output Options 3. When the gap is not parallel, remove the cover of the position where adjustment is required, and adjust the gap by the 4 casters on the front and the rear (refer to “Adjusting the Height” on page 874 for the procedure).
Page 891 6. Paper Output Options 8. If the wrench of the Finisher has not been removed, open the Front Cover of the Finisher and remove the wrench (24 mm). • 1 Screw 9. Loosen the Lock Nut, turn the adjuster by hand until the adjuster reaches the floor, and then tighten the Lock Nut. NOTE: Securing of the adjuster is not for earthquake resistance.
Page 892 6. Paper Output Options 11. When installing the Two-Knife Booklet Trimmer at the same time: Proceed to “Connecting the Cable” on page 888. When not installing the Two-Knife Booklet Trimmer: Proceed to "Installing the Saddle Delivery Tray Unit". ■ Installing the Saddle Delivery Tray Unit NOTE: This procedure is not performed when the Two-Knife Booklet Trimmer is installed at the same time.
Page 893 6. Paper Output Options 3. Hang the Conveyer Base on the loosened 4 screws to install it. • 4 Screws (to tighten) • 1 Screw (RS Tightening; M4x8) 4. Disconnect the cable of the Saddle Delivery Tray Unit (close the Wire Saddle and the Edge Saddles). •...
Page 894 6. Paper Output Options 5. Put the cable of the Saddle Delivery Tray Unit through the hole of the Conveyer Base. 6. Install the Saddle Delivery Tray Unit. • 2 Screws (RS Tightening; M4x8) NOTE: Be careful not to trap the cable.
Page 895 6. Paper Output Options 7. Connect the cable of the Saddle Delivery Tray Unit to the Booklet Trimmer. CAUTION: Do not forget to connect the cable as no error will occur even if the cable is disconnected. 8. Install the Lower Cover of the Conveyer Base. •...
Page 896 6. Paper Output Options 9. Loosen the 2 screws of the Conveyer Stack Retainer Unit, and hook them on the holes of the Booklet Trimmer. 10. Open the Upper Cover, and raise the Trim Feed Upper Unit.
Page 897 6. Paper Output Options 11. Tighten the 2 screws of the Conveyer Stack Retainer Unit. 12. Lower the Trim Feed Upper Unit, and close the Upper Cover. ■ Connecting the Cable 1. Disconnect the LAN Cable. • 1 Wire Saddle...
Page 898 6. Paper Output Options 2. Remove the Rear Cover of the finisher. • 6 Screws (to remove) • 2 Screws (to loosen) Loosen 3. Remove the Face Plate (The removed Face Plate will not be used). • 2 Screws (They will be used in step 5.)
Page 899 6. Paper Output Options 4. Put the Signal Cable of the Booklet Trimmer through the hole where the Face Plate was removed. 5. Install the Fixation Plate of the Signal Cable. • 2 Screws (The screws removed in step 3) 6.
Page 900 6. Paper Output Options 7. Install the Rear Cover of the finisher. • 6 Screws (to install) • 2 Screws (to loosen) Tighten 8. Connect the LAN Cable. • 1 Wire Saddle 9. Install the Caster Cover. • 1 Screw (RS Tightening; M4x8)
Page 901 6. Paper Output Options 10. Install the 2 Wire Saddles and secure the Signal Cable with them. 11. Connect the Power Supply Cord to the Booklet Trimmer and the finisher. CAUTION: Check that the Power Supply Cord connector is securely inserted all the way into the outlet. In addition, ensure that the Plug Cover is securely installed.
Page 902 6. Paper Output Options 12. Install the Plug Cover. • 1 Screw (Binding; M4x8) 13. Connect the power plugs of the host machine and options to the outlets. 14. Turn ON the main power switch of the host machine. 15. Confirm that the firmware combination of the host machine and the Booklet Trimmer is appropriate. 16.
Page 903: Two-Knife Booklet Trimmer-B1
6. Paper Output Options Two-Knife Booklet Trimmer-B1 Pre-checks ■ Selecting Installation Site To confirm the space required for the maintenance operation, refer to the installation manual "Checking the installation space". • Safety Precautions > Points to Note at Installation > Checking Installation Space CAUTION: For emergency shutdown, be sure to secure 1,000 mm or more space on the sides and rear of the host machine.
Page 904 6. Paper Output Options CAUTION: When you lift this equipment, consider the center of gravity on the machine. : Center of Gravity 1. Open the top of the plastic bag [1] and remove 2 accessory boxes [2], wooden blocks [3] and pins [4]. 2.
Page 905 6. Paper Output Options 3. Remove the polystyrene [2] on the other side while lifting the carrying handles [1] up. At this time, remove the plastic bag together. 4. Push the slopes [1] up from the space between the wooden pallet, then pull out the slopes to the direction shown in the illustration below.
Page 906 6. Paper Output Options 6. Hold the machine from both sides and pull and slide down this machine onto the floor. Then move the trimmer to the installation site. CAUTION: When moving this machine, check that the stopper on the rear side is raised. Make sure that the transport path is flat and free from obstacles.
Page 907 6. Paper Output Options 9. Remove 2 paddings and a piece of orange tape which holds signal cables of the machine shown by arrow. 10. Remove pieces of tape shown by arrow. Remove the four carrying handles [1]. Fit the bolt caps [2] into the 2 holes on the left (machine viewed from the front).
Page 908: Checking The Contents
6. Paper Output Options Checking the Contents NOTE: • A separate optional power cord must be provided for this equipment installation. • [7]: Not used [1] Two-Knife Booklet [2] Bolt Cap X 2 [3] Wire Holder X 2 [4] Trimming Booklet Trimmer X 1 Waste Box X 1 [5] Screws for Locking...
Page 909 6. Paper Output Options 2. Remove the 3 screws (RS Tightening Round End) [2] on the lower rear cover [1] and remove the lower rear cover [1]. ■ Preparing the Upstream Booklet Trimmer ● When the conveyor is already installed to the upstream Booklet Trimmer NOTE: If the Booklet Trimmer is not connected with a conveyer, preparation for installation is not necessary.
Page 910 6. Paper Output Options 2. Loosen the 2 screws of the Conveyer Stack Retainer Unit. 3. Remove the Conveyer Stack Retainer Unit. (The removed Conveyer Stack Retainer Unit will not be used.) 4. Lower the Trim Feed Upper Unit, and close the Upper Cover.
Page 911 6. Paper Output Options 5. Remove the Lower Cover of the Conveyer Base. (The removed Lower Cover will not be used.) • 4 Screws (to loosen) 6. Disconnect the connector of the Saddle Delivery Tray Unit. 7. Remove the Saddle Delivery Tray Unit. (The removed parts will not be used.) •...
Page 912 6. Paper Output Options 8. Remove the Conveyer Base. (The removed parts will not be used.) • 5 Screws ■ Connecting to the Upstream Booklet Trimmer CAUTION: Check that the power switch on the host machine is turned off, and its power plug is unplugged from the outlet. 1.
Page 913 6. Paper Output Options 2. Push the Two-Knife Booklet Trimmer to the upstream Booklet Trimmer until the plates [1] of the Two-Knife Booklet Trimmer touches the frame of the upstream Booklet Trimmer. 3. Open the Top Cover, and temporarily secure the Two-Knife Booklet Trimmer from the booklet trimmer side with the 2 screws for locking the trimmer (M5 x 10 mm) [1].
Page 914 6. Paper Output Options 1. Check that the height difference between top surfaces on the Two-Knife Booklet Trimmer and upstream Booklet Trimmer is within the range 0+/-2 mm (0.07"). Measure the height difference at near side (operator side) and far side. The height difference between these points should be 1.5 mm (0.05") or less.
Page 915: Adjustment
6. Paper Output Options 2. Check the tilt of the Two-Knife Booklet Trimmer and the upstream Booklet Trimmer. Measure the gap between the Two-Knife Booklet Trimmer and the upstream Booklet Trimmer at 2 points as shown below, and check that the gap is 5 mm (0.20").
Page 916 6. Paper Output Options 2. Using a 24 mm wrench, loosen 2 lock nuts [1] of the caster at front of the machine. 3. Using a 24 mm wrench, loosen 2 lock nuts [1] of the caster at rear of the machine. ●...
Page 917 6. Paper Output Options 1. Using a 10 mm wrench [1], turn adjusting shafts [2] on each caster to adjust the height. Down 2. Tighten 4 lock nuts. ● Check After Adjustment 1. Check again that the height difference and tilt between the Two-Knife Booklet Trimmer and the upstream Booklet Trimmer meet the specifications.
Page 918 6. Paper Output Options 3. Loosen the Lock Nut [2], turn the stopper [1] behind the machine until the stopper reaches the floor, and then tighten the Lock Nut [2]. Top View CAUTION: To prevent the machine from moving unexpectedly, tighten the lock [2] nut completely. 4.
Page 919 6. Paper Output Options 2. Install lower rear cover [1] using 3 screws (RS Tightening Round End) [2]. NOTE: Use screws included with the Two-Knife Booklet Trimmer Conveyer (and refer to step 3 to 5 for steps). • 6 Screws (W Sems; M4 x 8) (use the screws for installing the conveyer) •...
Page 920 6. Paper Output Options 4. Install 2 booklet hold plates [1] using 4 screws (W Sems Round End) [2]. 5. Loosen 2 locking knobs [1]. Insert the delivery tray [2] from upward and tighten locking knobs [1] to fix the tray. 6.
Page 921 6. Paper Output Options 7. Install 2 wire holders [1] and lead the cable for the conveyor [2] through the wire holders [1]. CAUTION: Before connecting the signal cable, be sure to turn off the power switch on the host machine and unplug the power cable from the outlet.
Page 922 6. Paper Output Options 9. Plug in the the optional power cable [1]. • Be sure to use the power source which meets the following requirements. 120-127 VAC, 50/60Hz Power Consumption 440W or less Rated Current 4A 220-240 VAC, 50/60Hz Power Consumption 440W or less Rated Current 2.3A CAUTION:...
Page 923 6. Paper Output Options 13. Loosen 2 screws (Binding) [1] and remove 2 screws (Binding) [2] and remove the connector cover [3] of the upstream Booklet Trimmer. Press the "SW4" button [4] to display "S03" in the Service Maintenance Panel [5]. CAUTION: When removing the Two-Knife Booklet Trimmer and returning only to the configuration of the Booklet Trimmer, be sure to press the "SW4"...
Page 924 6. Paper Output Options 16. Affix the label over the original label. NOTE: Affix the Guide Map Label included with the Two-Knife Booklet Trimmer Conveyor as shown in the figure below. 17. Turn on the power of the host machine. 18.
Page 925: Two-Knife Booklet Trimmer Conveyor-B1
6. Paper Output Options Two-Knife Booklet Trimmer Conveyor-B1 Points to Note at Installation • When installing the Two-Knife Booklet Trimmer to the Booklet Trimmer, the optional Two-Knife Booklet Trimmer Conveyer is required. • If Two-Knife Booklet Trimmer is retrofitted to Booklet Trimmer, perform this procedure "Removing Saddle Delivery Tray Unit and Conveyer Base".
Page 926 6. Paper Output Options 2. Loosen the 2 screws of the Conveyer Stack Retainer Unit. 3. Remove the Conveyer Stack Retainer Unit. (The removed Conveyer Stack Retainer Unit will not be used.) 4. Lower the Trim Feed Upper Unit, and close the Upper Cover.
Page 927 6. Paper Output Options 5. Remove the Lower Cover of the Conveyer Base. (The removed Lower Cover will not be used.) • 4 Screws (to tighten) 6. Disconnect the connector of the Saddle Delivery Tray Unit. 7. Remove the Saddle Delivery Tray Unit. (The removed parts will not be used.) •...
Page 928 6. Paper Output Options 8. Remove the Conveyer Base. (The removed parts will not be used.) • 5 Screws NOTE: For the procedure for installing the conveyer, refer to steps 3 to 5 of "Installation After Check/Adjustment" in the Two-Knife Booklet Trimmer Installation Procedure.
Page 929: Revision History
Revision History Revision History Chapter Category Product Name Reference Remarks First Edition - 2 Host Machine Added Host Machine “Checking the installation space” on Checking the in- page 15 stallation space 5 Paper Feed Op- Deleted Paper Deck Heater Unit for Multi- tions drawer Paper Deck-E1 6 Paper Output...

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