Recommended Service Intervals-Minimum Service; Break-In Periods; 10 Hours Or Daily - Vanguard CPW 125-4-S Series Operation And Maintenance Manual

Recommended Service Intervals—Minimum Service
Ensure that all safety information, warnings and instructions are read and understood before any operation or any
maintenance procedures are performed.
The user is responsible for the performance of maintenance, including all adjustments, the use of proper lubricants, fluids,
filters, and the replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals
and procedures may result in diminished performance of the product and/or accelerated wear of components.
Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, in order to determine the
maintenance intervals. Products that operate in severe operating conditions may require more frequent maintenance.
Note: Before each consecutive interval is performed, all maintenance from the previous interval must be performed.
The procedures listed below are provided for quick, general reference only. They do not outline all of the inspection and
service procedures that MUST be performed to the various modules. Refer to the specific module's—Compressor, Engine,
Generator, etc.—operation and maintenance manuals for complete and detailed information on the care of the respective
module); see the appendices at the end of the Weld-Deck Operation and Maintenance Manual, Weld-Deck welding package
CPW 125-4-S2.

Break-in Periods

GENSET ENGINE
The new Cummins® engine associated with this manual does not require a"break-in" procedure. Refer to the Operation and
Maintenance Manual QSB4.5 and QSB6.7 Engine (Bulletin 4021531); see the appendices at the end of the Weld-Deck
Operation and Maintenance Manual, Weld-Deck welding package CPW 125-4-S2.
AIR COMPRESSOR
Compressors are factory filled with CHAMPLUB hydrocarbon based recip lubricant. This is an ISO 100 non-detergent
industrial lubricant with rust and oxidation inhibitors specially formulated for reciprocating compressors. It is recommended
this compressor be maintained using this oil for ambient temperatures above 32°F.
Refer to the COMPRESSOR OIL SPECIFICATIONS section in the Air Compressor Operation Maintenance Manual in the
appendices of the Weld-Deck Operation and Maintenance Manual, Weld-Deck welding package CPW 125-4-S2.
1. Normal break-in period of the air compressor is 25 hours.
2. For the first 100 hours of compressor operation, a careful and regular check of the oil level should be made. Maintain oil
level at the full line.

10 Hours or Daily

AIR CLEANER Check condition (service indicator on filter), and replace as required.
Description
PRIMARY AIR ELEMENT
SAFETY AIR ELEMENT
PRECLEANER-AIR SPINNER
(Check with engine running at Rated
speed. Spinner must be turning freely;
body stationary)
Fluid levels: Check fluid levels for each piece of installed equipment. Refer to the Operation section for each
component for instructions on checking fluid levels (Genset, Air Compressor).
Follow Maintenance Schedule as outlined in the Cummins® Operation and Maintenance Manual QSB4.5 and QSB6.7
Engine (Bulletin 4021531); see the appendices at the end of the Weld-Deck Operation and Maintenance Manual, Weld-Deck
Note: Refer also to the Before Starting Genset-Engine section of this manual.
037-08OP-002D-01
Notice
Vanguard Part Number
100323
006-50-006
006-50-002
welding package CPW 125-4-S2-4
S/N CB50600021 – UP (Weld-deck)
Quantity
1
1
1
76