7.1.5 Cranes Not In Regular Use; 7.1.6 Inspection Records; 7.2 Testing Requirements; 7.3 General Repairs And Maintenance - Vanguard CPW 125-4-S Series Operation And Maintenance Manual

7.1.5 CRANES NOT IN REGULAR USE

A crane, which has been idle for a period of more than one month or more, shall be given an inspection conforming to the
"initial" and "periodic" inspection requirements of this section.

7.1.6 INSPECTION RECORDS

Dated records of periodic inspection should be made on critical items such as brakes, crane hooks, rope, cylinders, and
relief pressure valves.
Prior to initial use, all new, altered, modified, or extensively repaired cranes shall be inspected by a designated person to
ensure compliance with provisions of this standard.
1. Test all functions to verify speed and operation.
2. Ensure all safety devices are working properly.
3. Confirm operating controls comply with appropriate function labels.
4. Test loads shall not exceed 110% of the manufacturer's load rating.
5. Written reports shall be maintained showing test procedures and confirming the adequacy of repairs.

7.3 GENERAL REPAIRS AND MAINTENANCE

requirements.
Establish a preventative maintenance program based on this section. Obtain all replacement parts from your local
authorized distributor.

7.3.1 MAINTENANCE PRECAUTIONS

1. Place crane where it will cause the least interference with other equipment or operations.
2. Verify all controls are in the OFF position and all operating features secured from inadvertent motion by brakes,
pawls, or other means.
3. The means for starting the crane shall be rendered inoperative.
4. The boom should be secured in place before maintenance.
5. Relieve hydraulic oil pressure from all hydraulic circuits before loosening or removing hydraulic components.
6. Warning or "OUT OF ORDER" signs shall be placed on all crane controls.
7. After adjustments and repairs have been made, the crane shall not be returned to service until all guards have
been reinstalled, trapped air removed from hydraulic system (if required), safety devices reactivated, and
maintenance equipment removed.

7.2 TESTING REQUIREMENTS

Reference ASME B30.5a and OSHA 1910.180 for complete testing requirements.
All testing shall be performed by designated personnel only.
Reference ASME B30.5a and OSHA 1910.180 for complete maintenance and repair
All repairs and maintenance shall be performed by designated personnel only.
30