Misc Specifications And Charts; Master Torque Table - Polaris General 2020 Service Manual

GENERAL INFORMATION

MISC SPECIFICATIONS AND CHARTS

MASTER TORQUE TABLE

CHAPTER 2 - MAINTENANCE
PART DESCRIPTION
Battery Bracket
Crankcase Drain Plug
Front Gearcase Fill /
Drain Plug
Outer Clutch Cover
Screws
Plunger Bolt
Spark Plug
Tensioner Mounting Bolts
Tie Rod Jam Nut
Transmission Fill / Drain
Plug
Valve Cover Bolts
Wheel Hub Castle Nuts
Wheel Nuts
Aluminum Wheels
Wheel Nuts
Steel Wheels
CHAPTER 3 - ENGINE / COOLING SYSTEM
PART DESCRIPTION
Air Box Fasteners
Cam Chain Tensioner
Spring
Cam Chain Tensioner
Mounting Bolts
Camshaft Carrier Bolts
Camshaft Sprocket Bolts
Connecting Rod Bolts
Coolant Bleed Screw
1.26
TORQUE
SPECIFICATION
3.5 lb-ft (5 Nm)
12 lb-ft (16 Nm)
10 lb-ft (14 Nm)
50 lb-in (5 Nm)
15 ft-lb (20 Nm)
9 lb-ft (12 Nm)
7 ft-lb (10 Nm)
15 lb-ft (20 Nm)
14 lb-ft (19 Nm)
7 lb-ft (10 Nm)
180 lb-ft (244 Nm)
120 lb-ft (163 Nm)
60 lb-ft (81 Nm)
TORQUE
SPECIFICATION
3.5 lb-ft (4.7 Nm)
15 ft-lbs (20 N·m)
7 lb-ft (10 Nm)
7 ft-lb (10 Nm)
14 ft-lbs (19 N·m)
Step 1: 9 ft-lbs (12
N·m)
Step 2: 22 ft-lbs (30
N·m)
Step 3: Tighten
add'n 90°
89 in-lbs (10 N·m)
PART DESCRIPTION
Coolant Hose Clamp
Coolant Hose Mounting
Bracket Fasteners
Crankcase Bolts (Lower)
Crankcase Bolts (Lower)
(M6)
Crankcase Bolts (Lower)
(M8)
Crankcase Bolts (Upper)
(M6)
Crankcase Bolts (Upper)
(M8)
Crankcase Drain Plug
Crankcase Oil Gallery
Plug (1/2 NPT)
Crankcase Oil Gallery
Plug (M20)
Cylinder Head Bolts
Engine / Transmission
Mounting Bolts Step 1–2
Engine / Transmission
Mounting Bolts Step 3
Engine / Transmission
Mounting Bolts Step 4–7
Engine Intake Hose
Clamp
Engine Mount Fasteners
(Front)
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
TORQUE
SPECIFICATION
35 lb-in (4 Nm)
3.5 lb-ft (4.7 Nm)
Step 1: 9 ft-lbs (12
N·m)
Step 2: 21 ft-lbs (28
N·m)
Step 3: Tighten
add'n 90°
9 ft-lbs (12 N·m)
26 ft-lbs (35 N·m)
9 ft-lbs (12 N·m)
26 ft-lbs (35 N·m)
12 lb-ft (16 Nm)
16 ft-lbs (22 Nm)
22 ft-lbs (30 N·m)
Torque in sequence
Step 1: 13 ft-lbs (18
N·m)
Step 2: 26 ft-lbs (35
N·m)
Step 3: Additional
360°
Step 4: M6 bolts: 7
ft-lbs (10 N·m)
64 lb-ft (87 Nm)
5 lb-ft (7 Nm)
44 lb-ft (60 Nm)
49 lb-in (5.5 Nm)
40 lb-ft (54 Nm)
© Copyright Polaris Inc.