Test Run Checklist - YASKAWA GA800 Maintenance & Troubleshooting

Ac drive for industrial applications, three-phase 200/400 v class: 1 to 150/600 hp, 6-phase/12-pulse 400 v class: 75 to 600 hp
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6.11

Test Run Checklist

Examine the items in this checklist and check each item before a test run.
Checked
No.
1
Correctly install and wire the drive as specified by this manual.
2
Energize the drive.
3
Set the voltage for the power supply in E1-01 [Input AC Supply Voltage].
Check the applicable items as specified by your control method.
WARNING! Sudden Movement Hazard. Correctly wire the start/stop and safety circuits before you energize the drive. If you
momentarily close a digital input terminal, it can start a drive that is programmed for 3-Wire control and cause serious injury or death
from moving equipment.
Table 6.25 V/f Control [A1-02 = 0] and Closed Loop V/f Control [A1-02 = 1]
Checked
No.
Select the best V/f pattern for your application and motor characteristics.
4
Example: For a motor with a rated frequency of 60 Hz, set E1-03 = 1 [V/f Pattern Selection = Const Trq, 60Hz base, 60Hz max] as a standard V/f
pattern.
Checked
No.
Set F1-01 [Encoder 1 Pulse Count (PPR)] correctly and make sure that encoder pulse counting direction is correct.
5
Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1].
6
Table 6.27 Open Loop Vector Control [A1-02 = 2] or Closed Loop Vector Control [A1-02 = 3]
Checked
No.
Decouple motor shafts and machines.
7
Refer to the information on the motor nameplate and set this data correctly:
• Motor rated power (kW) to T1-02
• Motor rated voltage (V) to T1-03
• Motor rated current (A) to T1-04
8
• Motor base frequency (Hz) to T1-05
• Number of motor poles to T1-06
• Motor base speed (min
Do Rotational Auto-Tuning.
9
Checked
No.
Set F1-01 [Encoder 1 Pulse Count (PPR)] and F1-05 [Encoder 1 Rotation Selection].
10
Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1].
11
Checked
No.
Set E5-01 through E5-24 [PM Motor Settings].
12
Checked
No.
13
Set E5-01 through E5-24 [PM Motor Settings].
14
Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1].
Checked
No.
Set E5-01 through E5-24 [PM Motor Settings].
15
Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1].
16
YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting
Table 6.26 Closed Loop V/f Control [A1-02 = 1]
-1
) to T1-07
Table 6.28 Closed Loop Vector Control [A1-02 = 3]
Table 6.29 PM Open Loop Vector Control [A1-02 = 5]
Table 6.30 PM Advanced Open Loop Vector [A1-02 = 6]
Table 6.31 PM Closed Loop Vector Control [A1-02 = 7]
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6.11 Test Run Checklist

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