YASKAWA T103 Installation & Primary Operation
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YASKAWA T103 Installation & Primary Operation

Ac drive for industrial applications
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GA800 Drive
AC Drive for Industrial Applications
Installation & Primary Operation
Catalog Code: GA80UTxxxxxxx
6-Phase/12-Pulse 400 V Class: 75 to 600 HP
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Summary of Contents for YASKAWA T103

  • Page 1 GA800 Drive AC Drive for Industrial Applications Installation & Primary Operation Catalog Code: GA80UTxxxxxxx 6-Phase/12-Pulse 400 V Class: 75 to 600 HP...
  • Page 2 This Page Intentionally Blank YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 3: Table Of Contents

    8. Keypad: Names and Functions ........31 YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 4 CE Low Voltage Directive Compliance ......... . . 67 YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 5 Revision History ........... . 101 YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 6: General Information

    Electrical Shock Hazard. Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.
  • Page 7 Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

  • Page 8: Exclusion Of Liability

    • This product is not designed and manufactured for use in life-support machines or systems. • Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and aerospace, nuclear power, electric power, or undersea relaying.

  • Page 9: How To Read The Catalog Code

    B - Weight H - Serial number C - Drive software version I - Lot number D - The address of the head office of Yaskawa J - Output specifications Electric Corporation K - Input specifications E - Accreditation standards...

  • Page 10: Rated Output Current

    Common Drive Specifications Note: • To get the OLV, CLV, and AOLV specifications, do Rotational Auto-Tuning. • To get the longest product life, install the drive in an environment that meets the necessary specifications. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 11 –CLV –AOLV –AOLV/PM –CLV/PM • Set n8-57 = 1 [HFI Overlap Selection = Enabled] for this starting torque in AOLV/PM. When you use a non-Yaskawa PM motor, do Rotational Auto- Tuning. • V/f: 1:40 • CL-V/f: 1:40 • OLV: 1:200 •...
  • Page 12 The drive stops when the thermistor detects an IGBT temperature more than approximately 100 °C (212 °F). The trip temperature level is different for different Protection drive models. Braking Resistor Overheat detection for braking resistor (optional ERF-type, 3% ED) Overheat Protection Stall prevention is available during acceleration, deceleration, and during run. Stall Prevention YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 13: Area Of Use

    • When you install the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and ground the neutral point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point.

  • Page 14: Mechanical Installation

    For dimensions and installation instructions for other external heatsink installations, refer to the External Heatsink Installation Kit Instruction Manual (document number TOEPC72060003). For product weights, refer to the drive nameplate. Table 6.1 IP00/UL Open Type Exterior and Mounting Dimensions for Models T103 to T168 Dimensions mm (in) Model T103 (10.04)

  • Page 15: Moving The Drive

    Crush Hazard. When you use a crane or hoist to lift the drive during installation or removal, prevent more than 1.96 m/s (0.2 G) vibration or impact. Too much vibration or impact can cause serious injury or death from falling equipment. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 16: Installation Position And Clearances

    Installation Position and Clearances Install the drive vertically for sufficient airflow to cool the drive. Note: Contact Yaskawa or a Yaskawa representative for more information about installing drive models on their side. A - Vertical installation B - Horizontal installation Figure 6.1 Installation Orientation...

  • Page 17: Removing/Reattaching The Cover Using Procedure A

    • Make sure that you do not pinch wires or signal lines between the front cover and the drive before you reattach the cover. • Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 18: Removing/Reattaching The Cover Using Procedure B

    A - Keypad C - Connector holder B - Keypad connector Figure 6.7 Remove the Terminal Cover, Keypad, and Keypad Connector Loosen the front cover screws. Figure 6.8 Loosen the Front Cover Screws YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 19 Move the front cover until it clicks into position while pushing on the hooks on the left and right sides of the front cover. Note: Make sure that you do not pinch wires or signal lines between the front cover and the drive before you reattach the cover. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 20 • Make sure that you do not pinch wires or signal lines between the wiring cover and the drive before you reattach the cover. • Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 21: Electrical Installation

    Motor winding and insulation failure can occur. Note: Do not connect the AC control circuit ground to the drive enclosure. Failure to obey can cause incorrect control circuit operation. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 22: Standard Connection Diagram For 6-Phase/12-Pulse Drives

    7 Electrical Installation ■ Standard Connection Diagram for 6-Phase/12-Pulse Drives Figure 7.1 Standard Drive Connection Diagram: 6-Phase/12-Pulse Drives YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 23: Main Circuit Terminal Functions

    A junction terminal is necessary to connect wires that are less than the applicable gauge to the drive. Contact Yaskawa or your nearest sales representative for more information about selection and installation of the junction terminal.

  • Page 24: Motor And Main Circuit Connections

    E - Use R/L1, S/L2, T/L3, R1/L11, S1/L21, and T1/L31 for input power supply. C - Ground the motor case. F - Input protection (Fuses or Circuit Breakers) Figure 7.2 Wiring the Main Circuit and Motor YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 25: Main Circuit Terminal Block Wiring

    –Normal Duty Rated current value • Use terminals - and +3 to connect a braking resistor. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 26 R1/L11, S1/L21, T1/L31 (70 - 95) (177) T302 4 - 2/0 -, +3 1/0 × 2P (25 - 70) (177) 2 - 350 18 - 23 (35 - 185) (159 - 204) YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 27 4/0 × 4P (35 - 120) (310) 2/0 - 300 32 - 40 (70 - 150) (283 - 354) Remove insulation from the ends of wires to expose the length of wire shown. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 28: Main Circuit Terminal Block Wiring Procedure

    • If you use power tools to tighten the terminal screws, use a low speed setting (300 to 400 r/min). Failure to obey can cause damage to the terminal screws. • Users can purchase wiring tools from Yaskawa. Contact Yaskawa or your nearest sales representative for more information.
  • Page 29 Use 6.35 mm (0.25 in) bit socket holder. Use a torque wrench that can apply this torque measurement range. Main Circuit Terminal Block Wiring Procedure Remove the keypad and front cover before wiring the main circuit terminal block. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 30: Wire The Main Circuit Terminal Block With Procedure B

    • After the wiring, do not twist or shake the electrical wires too much. • Be sure to use only wires with the correct size, stripped wire length, and tightening torque as specified by Yaskawa. • Use tools that fit the shape of the screw head to tighten and loosen the terminal block screws.

  • Page 31: Keypad: Names And Functions

    Figure 7.9 Install the Electrical Wire Tighten the nut to the specified torque. Figure 7.10 Tighten the Terminal Block Nut Put the terminal cover back in its initial position. Keypad: Names and Functions Figure 8.1 Keypad YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 32 LOCAL Mode. USB Terminal For factory adjustment Connects to the drive using an RJ-45 8-pin straight through UTP CAT5e extension cable or keypad connector. RJ-45 Connector YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 33 Accept Existing RUN Command], the drive can start suddenly. Before you change the control source, remove all personnel from the area around the drive, motor, and load. Sudden starts can cause serious injury or death. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 34: Keypad Mode And Menu Displays

    8 Keypad: Names and Functions ◆ Keypad Mode and Menu Displays Figure 8.2 Keypad Functions and Display Levels YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 35 Saves parameters to the keypad as backup. Parameter Backup/Restore Shows modified parameters and fault history. Programming Mode Modified Parameters/Fault Log Auto-Tunes the drive. Auto-Tuning Initial Setup Screen Changes initial settings. Sets data logs and backlight. Diagnostic Tools YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 36: Led Status Ring

    • The drive is set to coast-to-stop with timer (b1-03 = 3 [Stopping Method Selection = Coast to Stop with Timer]), and the Run command is disabled then enabled during the Run wait time. The motor is stopped. Refer to Figure 9.1 for the difference between “flashing” and “flashing quickly”. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 37: Drive Start-Up

    Refer to the motor nameplate and record the information in this table before you energize the drive. Item Value Motor Rated Power Motor Rated Voltage Motor Rated Current (FLA) Motor Rated Frequency Motor Maximum Frequency Motor Pole Count Number of Motor Poles YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 38: Change Parameter Setting Values

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown above the , push (Back). Push (Menu). YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 39 [Min/Max] to show the minimum value or the maximum value on the display. Push to keep the changes. Continue to change parameters, then push [Back], [Home] to go back to the home screen after you change all the applicable parameters. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 40: Disable The Initial Setup Screen

    NOTICE Damage to Equipment. Do not energize and de-energize the drive more frequently than one time each 30 minutes. If you frequently energize and de-energize the drive, it can cause drive failure. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 41: Input Terminals

    • OFF Minimum OFF time of 2 ms. Safe Disable function common Safe Disable function common NOTICE Do not close the circuit between terminals HC and SN. A closed circuit between these terminals will cause damage to the drive. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 42: Output Terminals

    (Zero Speed) Note: Do not set functions that frequently switch ON/OFF to MFDO (M1 to M6) because this will decrease the performance life of the relay contacts. Yaskawa estimates switching life at MFDO 200,000 times (assumes 1 A, resistive load).

  • Page 43: External Power Supply Input Terminals

    D - Terminal block (TB2-1) Figure 10.1 Control Circuit Terminal Arrangement The tightening torque for the terminal screws is shown on the reverse side or the lower front side of the front cover. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 44: Control Circuit Wire Gauges And Tightening Torques

    Attach an insulated sleeve when you use crimp ferrules. Refer to Table 10.7 for the recommended external dimensions and model numbers of crimp ferrules. Use the CRIMPFOX 6, a crimping tool made by PHOENIX CONTACT. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 45: Wiring The Control Circuit Terminal

    A - Drive front C - Temporary placement holes B - LED status ring board Figure 10.5 Remove the LED Status Ring Board YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 46 • Do not use control circuit wiring that is longer than 50 m (164 ft) to supply the analog frequency reference from a remote source. If the control circuit wiring is too long, it can cause unsatisfactory system performance. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 47: Switches And Jumpers On The Terminal Board

    Switches and Jumpers on the Terminal Board The terminal board has switches to adapt the drive I/Os to the external control signals as shown in Figure 10.11. Set the switches to select the functions for each terminal. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 48: Control I/O Connections

    8 V or more 10 kΩ or more 10 V or more Note: Use the formula in Figure 10.12 to calculate the necessary load resistance (kΩ) to increase output voltage V (V). YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 49: Set Sinking Mode/Sourcing Mode

    Damage to Equipment. Do not close the circuit between terminals SP-SN. If you close the circuits between terminals SC-SP and terminals SC-SN at the same time, it will cause damage to the drive. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 50: Set Input Signals For Mfai Terminals A1 To A3

    1: -10 V to +10 V/-100% to 100% (input impedance: 20 kΩ) S1-3 H3-05 2: 4 mA to 20 mA/0% to 100% (input impedance: 250 Ω) Current input 3: 0 mA to 20 mA/0% to 100% (input impedance: 250 Ω) YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 51: Set Mfai Terminal A3 To Ptc Input

    Set the signal type for terminals AM and FM to voltage or current output. Use jumper switch S5 and H4-07, H4-08 [Terminal FM Signal Level Select, Terminal AM Signal Level Select] to set the signal type. Figure 10.16 Location of Jumper Switch S5 YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 52: Switch On Termination Resistor For Memobus/Modbus Communications

    Refer to the Technical Reference for information about speed feedback and Permanent Magnet/Synchronous Reluctance motor control methods. Set the most applicable control method for your application. Parameter A1-02 [Control Method Selection] sets drive control. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 53: Drive Duty Modes

    • The motor test report data is not available. Select this tuning mode when: • The drive and motor capacities are different. Line-to-Line Resistance • The drive is in V/f Control. • You have replaced the drive and motor. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 54: Drive Parameters

    CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV A1-03 Initialize Parameters (0103) Sets parameters to default values. 0 : No Initialization 1110 : User Initialization 2220 : 2-Wire Initialization 3330 : 3-Wire Initialization YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 55 F : User Defined (C6-03 to C6-05) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV d1-01 - d1-16 Reference 1 to 16 (0280 - 0291) Sets the frequency reference in the units from o1-03 [Frequency Display Unit Selection. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 56 Sets the function for MFAI terminal A3. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H3-07 Terminal A3 Gain Setting (0415) Sets the gain of the analog signal input to MFAI terminal A3. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 57 Terminal AM Signal Level Select (0424) Sets the MFAO terminal AM output signal level. 0 : 0 to 10 Vdc 1 : -10 to +10 Vdc 2 : 4 to 20 mA YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 58: Ul Standards

    • IP55/UL Type 12 Heatsink External Mounting; front side: -10°C to +50 °C (14 °F to 122 °F) • IP55/UL Type 12 Heatsink External Mounting; back side: -10°C to +40 °C (14 °F to 104 °F) YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 59: Main Circuit Wire Gauges And Tightening Torques

    • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals - and +3. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.

  • Page 60: Factory-Recommended Branch Circuit Protection For Ul Listing

    Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

  • Page 61: 6-Phase/12-Pulse 400 V Class

    You must provide low voltage wiring as specified by the National Electric Code (NEC), the Canadian Electric Code, Part I (CEC), and local codes. Yaskawa recommends the NEC class 1 circuit conductor. Use the UL approved class 2 power supply for external power supply.

  • Page 62: E5-03: Motor Rated Current (Fla)

    Set H2-01 = 1F [Term M1-M2 Function Selection = Motor Overload Alarm (oL1)] to set a motor overload alarm. If the motor overload level is more than 90% of the oL1 detection level, the output terminal activates and triggers an overload alarm. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 63 Use this setting for drive-dedicated motors with a speed range for constant torque of 1:10. The speed control for this motor is 10% to 100% when at 100% load. Operating slower than 10% speed at 100% load will cause motor overload. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 64 Use this setting with a PM motor for constant torque that has a speed range for constant torque of 1:500. The speed control for this motor is 0.2% to 100% when at 100% load. Operating slower than 0.2% speed at 100% load will cause motor overload. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 65: L1-02: Motor Overload Protection Time

    Shows the motor protection operation time characteristics when the overload occurs immediately after starting operation from a complete stop. • Hot start Shows the motor protection operation time characteristics when overload occurs from continuous operation below the motor rated current. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 66: L1-03: Motor Thermistor Oh Alarm Select

    2 : Fast Stop (Use C1-09) The drive stops the motor in the deceleration time set in C1-09 [Fast Stop Time]. Fault relay output terminal MA-MC turns ON, and MB-MC turns OFF. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 67: European Standards

    Go to www.yaskawa.com Declaration of Conformity. Yaskawa declares that this product complies with the following directives and standards at our sole responsibility. ◆ CE Low Voltage Directive Compliance It has been confirmed that this product complies with the CE Low Voltage Directive by conducting a test according to IEC/EN 61800-5-1:2007.
  • Page 68 Run command and cause serious injury or death. For circuit protection, the main circuit is separated from the surface case that can touch the main circuit. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 69: Main Circuit Wire Gauges And Tightening Torques

    • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals - and +3. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 70 U/T1, V/T2, W/T3 95 × 4 50 - 150 (310) T568 -, +3 70 × 4 35 - 125 (310) 32 - 40 95 × 2 60 - 150 (283 - 354) YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 71: Connect A Fuse To The Input Side (Primary Side)

    Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

  • Page 72: China Rohs Compliance

    This product complies with EU RoHS directives. In this table, "×" indicates that hazardous substances that are exempt from EU RoHS directives are contained. 对应中国RoHS指令 图 15.1 中国RoHS标志 中国RoHS标志依据2016年1月26日公布的《电器电子产品有害物质限制使用管理办法》，以及《电子电气产品有害物 质限制使用标识要求》（SJ/T 11364-2014）作成。电子电气产品中特定6种有害物质的含量超过规定值时，应标识此标 志。中间的数字为在中国生产销售以及进口的电子电气产品的环保使用期限（年限）。电子电气产品的环保使用期限从 生产日期算起。在期限内，正常使用产品的过程中，不会有特定的6种有害物质外泄进而对环境、人和财产造成深刻影 响。 本产品的环保使用期限为15年。但需要注意的是环保使用期限并非产品的质量保证期限。 YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 73: 本产品中含有有害物质的信息

    Figure 16.1 TÜV Mark The TÜV mark identifies that the product complies with the safety standards. This section gives precautions to support the Safe Disable input. Contact Yaskawa for more information. The safety function complies with the standards shown in Table 16.1.

  • Page 74: Notes

    Safe Disable status or to find a malfunction in the Safe Disable inputs. The monitor output is not a safety output. If you use the Safe Disable Monitor incorrectly, it can cause death or serious injury. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 75: Using The Safe Disable Function

    From the terminals HC-SN of drive 1, supply the power for the Safe Disable function for the applicable drives. These conditions limit the number of units to connect: • Internal power supply capacity • Number of MFDIs used • Supply current to the external sensors YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 76 Safe Disable contacts. These conditions limit the number of units to connect: • External power supply capacity • Number of MFDIs used • Supply current to the external sensors YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 77 : Current externally supplied for sensor power supply (maximum of 150 mA) sensor • I : Current consumed by Safe Disable terminals H1 and H2 (12 mA) safety Note: Round the values off to the first decimal place. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 78: Enabling And Disabling The Drive Output ("Safe Torque Off")

    ALM/ERR: Flashing Ready: Flashing MEMOBUS Register bit C: 0 bit C: 1 bit C: 1 bit C: 0 0020 (Hex.) bit D: 0 bit D: 0 bit D: 0 bit D: 1 YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 79: Validating The Safe Disable Function

    • Do not dispose electronic waste with household waste. ◆ Disposal Instructions Correctly discard the drive, packing material, battery, and microSD card as specified by regional, local, and municipal laws and regulations for this product. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 80: Weee Directive

    • Customers are responsible for microSD card data protection. PC functions that format and delete the data may not be sufficient to fully erase the microSD card data. Yaskawa recommends that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card.

  • Page 81: Fault

    • Use Speed Search from Fmax or Fref [H1-xx = 61, 62] to do a speed search through one of the external terminals. Note: When controlling the PM motor, External Speed Search commands 1 and 2 operate the same. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 82 A drive hardware problem occurred. CPF03, CPF07 • If the fault stays, replace the control board or the drive. For to CPF08, information about replacing the control board, contact Yaskawa CPF11 to or your nearest sales representative. CPF14, CPF16 to CPF24, and...
  • Page 83 • Decrease the stray capacitance. There was a problem with the drive hardware. Replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. The motor main circuit cable is disconnected.
  • Page 84 U/T1, V/T2, and W/T3. drive. • If there is a short circuit, contact Yaskawa or your nearest sales representative. The acceleration time is too short. • Calculate the torque necessary during acceleration related to the load inertia and the specified acceleration time.
  • Page 85 A fault occurred in the option card. De-energize the drive. Option Port CN5-B Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 86 For general-purpose motors, overload can occur while running at low speed when operating at below the rated current. L1-01 [Motor Overload (oL1) Protection] is set Set L1-01 in as specified by the motor qualities for a drive-dedicated incorrectly. motor. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 87 • Decrease the value set in n3-21 [HSB Current Suppression Level]. Overtorque Detection 1 A fault occurred on the machine. Examine the machine and remove the cause of the fault. Example: The machine is locked. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 88 • Examine the control circuit lines, main circuit lines, and ground wiring, and decrease the effects of electrical interference. • Make sure that a magnetic contactor is not the source of the electrical interference, then use a Surge Protective Device if necessary. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 89 Safety Circuit Fault The safety circuit is broken. Replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 90: Minor Faults/Alarms

    • Check monitor U4-06 [PreChargeRelayMainte] shows the performance life of the soft-charge bypass relay. If U4-06 is more than 90%, replace the board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. ◆...
  • Page 91 There is damage to the communications circuitry. • Do a self-diagnostics check. • If the problem continues, replace the control board or the drive. Contact Yaskawa or your nearest sales representative to replace the control board. The termination resistor setting for MEMOBUS/ On the last drive in a MEMOBUS/Modbus network, set DIP switch Modbus communications is incorrect.
  • Page 92 A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about drive. replacing the control board, contact Yaskawa or your nearest sales representative. PID Feedback Loss The FbL detection level is set incorrectly.
  • Page 93 LT-2 Capacitor Maintenance Time are at 90% of expected performance life. replacing the control board, contact Yaskawa or your nearest sales representative. The soft charge bypass relay is at 90% of its expected Replace the control board or the drive. For information about...
  • Page 94 • When the Safe Disable function is not in use, use a jumper to connect terminals H1-HC and H2-HC. There is internal damage to the two Safe Disable Replace the board or the drive. Contact Yaskawa or your nearest channels. sales representative to replace the board.

  • Page 95: Parameter Setting Errors

    • Set E5-01 [PM Motor Code Selection] correctly as specified by E5-02 to E5-07 [PM Motor Parameters] = 0. the motor. • For specialized motors, refer to the motor test report and set E5- xx correctly. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 96 Pulse Monitor Selection Error Monitor Selection = Frequency Reference, Output Frequency, Motor Speed, Output Frequency after Soft Starter] has not been set when H6-07 = 0 [Terminal MP Frequency Scaling = 0 Hz]. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 97: Auto-Tuning Errors

    • Do Auto-Tuning again and correctly set the motor nameplate data. The rated current value is incorrect. Do Auto-Tuning again and set the correct rated current shown on the End3 Rated Current Setting Alarm motor nameplate. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 98 Examine and repair motor wiring. Er-12 Current Detection Error V/T2, W/T3) Er-13 Leakage Inductance Alarm The motor rated current value is incorrect. Correctly set the rated current indicated on the motor nameplate and perform Auto-Tuning again. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 99 Note: If the drive detects Er-25 after doing Stationary Auto-Tuning, the motor may not be able to use high frequency injection control. Contact Yaskawa or your nearest sales representative for more information. YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...

  • Page 100: Backup Function Operating Mode Display And Errors

    The parameters are not stored in the keypad. Connect a keypad that has the correct parameters. Restore the parameters. The password set in the backup operation with qx-xx Set the DWEZ PC software password supplied by Yaskawa for the PWEr DWEZ Password Mismatch [DriveWorksEZ Parameters] and rx-xx DWEZ program user ID downloaded to the drive.

  • Page 101: Revision History

    Revised Content Publication Number September 2021 Addition: Australian Standard Revision: Reviewed and corrected entire documentation April 2021 Addition: The metric wire gauge values for Applicable Gauge December 2020 – – First Edition YASKAWA TOEPC71061782C GA800 Drive Installation & Primary Operation...
  • Page 102 Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. Original instructions. © 2020 YASKAWA Electric Corporation TOEPC71061782 Revision: C <2>-0 September 2021...

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