Ac drive high performance type initial steps (33 pages)
Summary of Contents for YASKAWA GA800
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GA800 Drive IP55/UL Type 12 Heatsink External Mounting Installation Manual Catalog Code: GA80UxxxxxWxx Three-Phase 240 V class: 1 to 150 HP Three-Phase 480 V class: 1 to 600 HP Three-Phase 600 V class: 300 to 500 HP 6-Phase/12-Pulse 400 V class: 75 to 600 HP...
The manuals also include important information about parameter settings and tuning the drive. GA800 Series You can download drive manuals from the Yaskawa product and technical information website shown on the back cover of this manual. AC Drive for Industrial Applications Technical Reference ◆...
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Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
Unshielded wire can cause electrical interference and unsatisfactory system performance. ◆ Warning Label Content and Location The drive warning label is in the location shown in Figure 1.1. Use the drive as specified by this information. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
1. Inspect the product for damage and missing parts. Immediately contact the shipping company if the drive is damaged. The Yaskawa warranty does not cover damage from shipping. 2. Check the catalog code in the "C/C" section of the drive nameplate to make sure that you received the correct model.
A - Weight G - Serial number B - Drive software version H - Lot number C - The address of the head office of Yaskawa I - Output specifications Electric Corporation J - Input specifications D - Standards compliance...
• Installing the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and grounding the neutral point on the power supply. Contact Yaskawa or your nearest sales representative when not grounding the neutral point. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Table 3.1 Three-Phase 200 V Class (IP55/UL Type 12 Heatsink External Mounting) Est. Weight Est. Weight Model Model kg (lb) kg (lb) 2004 3.5 (7.72) 2008 3.5 (7.72) 2006 3.5 (7.72) 2010 3.5 (7.72) YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
174.0 (383.60) ◆ Install the Gasket Cut an opening in the enclosure panel before you install the gasket. Refer to Panel Cut-Out Dimensions (IP55/UL Type 12 Heatsink External Mounting) on page 18 for more information. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Push the overlapped part of the gasket and make a flat surface. Make sure that there are no gaps between the gaskets. A - Upper and lower gasket B - Left and right gasket Figure 3.14 YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Install the Drive (Procedure B) Cut an opening in the enclosure panel before you install the attachment. Refer to Panel Cut-Out Dimensions (IP55/UL Type 12 Heatsink External Mounting) on page 18 for more information. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Figure 3.18 Install the Drive into the Opening of the Enclosure Panel Use screws to safety the panel supports. Tighten the screws to a correct tightening torque: • M5 screws: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Install the drive in the cut opening of the enclosure panel and use screws to safety it to the enclosure panel. Tighten the screws to a correct tightening torque: • M5 screws: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Remove the shipping attachment from the top of the drive. A - Shipping attachment Figure 3.25 Remove the Shipping Attachment Remove the shipping attachment from the bottom of the drive. A - Shipping attachment Figure 3.26 Remove the Shipping Attachment YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
4477 - 4720 5382 - 5472 400-098-548-016 400-098-548-015 T477 - T720 Maintenance Refer to the Maintenance & Troubleshooting Manual (TOEPYAIGA8001) for more information. Only let authorized persons do maintenance, examine, or replace components on the drive. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Pull the cooling fan straight up from the drive. Disconnect the relay connector and remove the fan from the drive. A - Cooling fan Figure 4.2 Remove the Cooling Fan Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Put the cable and connector in the recess of the drive. A - Front of drive B - Space for cable Figure 4.5 Put the Cable and Connector in the Drive Recess Make sure that the cable and connector are in the correct space. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Figure 4.7 Remove the Fan Finger Guard Pull the cooling fans straight up from the drive. Disconnect the relay connectors and remove the fans from the drive. A - Cooling fans Figure 4.8 Remove the Cooling Fans YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Put the cables in the recess of the drive. A - Front of drive B - Space for cables Figure 4.11 Put the Cables and Connectors in the Drive Recess Make sure that the cables and connectors are in the correct space. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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A - Cooling fans Figure 4.15 Remove the Cooling Fans Fan Installation Reverse the removal procedure for fan installation. Connect the relay connectors between the drive and cooling fans. Figure 4.16 Connect the Relay Connectors YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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A - Cooling fans Figure 4.21 Remove the Cooling Fans Fan Installation Reverse the removal procedure for fan installation. Connect the relay connectors between the drive and cooling fans. Figure 4.22 Connect the Relay Connectors YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Make sure that the cables and connectors are in the correct space. Push the hooks on the left and right sides of the fan finger guard and click it into place on the drive. Figure 4.25 Reattach the Fan Finger Guard YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Pull the cooling fans straight up from the drive. Disconnect the relay connectors and remove the fans from the drive. A - Cooling fans Figure 4.27 Remove the Cooling Fans Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Put the cables and connectors in the recess of the drive. A - Front of drive B - Space for cables Figure 4.30 Put the Cables and Connectors in the Drive Recess Make sure that the cables and connectors are in the correct space. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
To remove the fan finger guards from the drive, push the hook on the back side of each guard and pull up. A - Fan finger guards Figure 4.33 Remove the Fan Finger Guards YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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A - Cooling fans Figure 4.34 Remove the Cooling Fans Fan Installation Reverse the removal procedure for fan installation. Connect the relay connectors between the drive and cooling fans. Figure 4.35 Connect the Relay Connectors YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Hold the fan finger guards at an angle and put the connector tabs on the fan finger guards into the holes on the drive. Note: When you install the cooling fans, make sure that you do not pinch cables between the fan finger guards and the drive. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Remove the drive cover before you start this procedure. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Loosen the screws that safety the fan unit and slide the fan unit to the right. Note: To remove the fan unit, it is only necessary to loosen the screws. A - Fan unit B - Screws Figure 4.41 Slide the Fan Unit YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Align the pins on the fan unit base with the notches on the fans and put the fans in the fan unit base, then use the screws to safety them. Tighten the screws to a correct tightening torque: YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Put the fan unit into the specified location and slide it to the left, then use screws to safety it to the drive. Tighten the screws to a correct tightening torque: • 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) Figure 4.47 Install the Fan Unit YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Fan Removal Remove the drive cover. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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To remove the fan unit, it is only necessary to loosen the screws in position B. Remove the screws in position A. A - Screw position A C - Slide panel B - Screw position B Figure 4.50 Slide the Slide Panel YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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A - Cooling fans C - Fan unit base B - Relay connectors D - Circulation fan Figure 4.52 Remove the Cooling Fans and Circulation Fan Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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C - Alignment pin on fan unit base Figure 4.54 Install the Cooling Fans and Circulation Fan Put the cables and connectors in the recess of the drive. Note: Safety the relay cables to the hooks. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Tighten the screws to a correct tightening torque: • Screws in Position A: 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) • Screws in Position B: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Remove the drive cover before you start this procedure. CAUTION Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Loosen the screws that safety the circuit board cooling fan unit and slide the circuit board cooling fan unit up. Note: To remove the fan unit, it is only necessary to loosen the screws. A - Screws Figure 4.60 Slide the Circuit Board Cooling Fan Units YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Put the circuit board cooling fan unit into the specified location and slide it down, then use the screws to safety it to the drive. Tighten the screws to a correct tightening torque: • 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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To remove the fan unit, it is only necessary to loosen the screws in position B. Remove the screws in position A. A - Screw position A B - Screw position B Figure 4.67 Loosen the Screws YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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A - Cooling fans C - Fan unit base B - Relay connectors D - Circulation fan Figure 4.69 Remove the Cooling Fans and Circulation Fan Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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C - Alignment pin on fan unit base Figure 4.71 Install the Cooling Fans and Circulation Fan Put the cables and connectors in the recess of the drive. Note: Safety the relay cables to the hooks. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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• Screws in Position A: 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) • Screws in Position B: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) A - Screw position A B - Screw position B Figure 4.73 Install the Fan Unit YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Loosen the screws that safety the circuit board cooling fan unit and slide the circuit board cooling fan unit up. Note: To remove the fan unit, it is only necessary to loosen the screws. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Tighten the screws to a correct tightening torque: • 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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Figure 4.80 Install the Circuit Board Cooling Fan Unit Connect the fan cables to the fan connectors. A - Fan connectors C - Circuit board cooling fan units B - Fan cables Figure 4.81 Connect the Fan Cables YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
Analog inputs: Within ±0.1% of the maximum output frequency (25 °C ±10 °C (77 °F ±18 °F)) Fluctuation) Digital inputs: 0.01 Hz Frequency Setting Resolution Analog inputs: 1/2048 of the maximum output frequency (11-bit signed) Output Frequency 0.001 Hz Resolution YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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–CLV –AOLV –AOLV/PM –CLV/PM • Set n8-57 = 1 [HFI Overlap Selection = Enabled] for this starting torque in AOLV/PM. When you use a non-Yaskawa PM motor, do Rotational Auto- Tuning. • V/f: 1:40 • CL-V/f: 1:40 • OLV: 1:200 •...
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DC Bus Charge LED Charge LED illuminates when DC bus voltage is more than 50 V. Built-in to models 2004 to 2138 and 4002 to 4168 Braking Transistor DC Link Choke Built-in to models 2110 to 2415, 4060 to 4720, and 5289 to 5472 YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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• Installing the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and grounding the neutral point on the power supply. Contact Yaskawa or your nearest sales representative when not grounding the neutral point. • 10 Hz to 20 Hz: 1 G (9.8 m/s , 32.15 ft/s...
Refer to Derating Depending on Ambient Temperature on page 75 for information about derating depending on ambient temperature. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
• Installing the drive between 2000 to 4000 m (6562 to 13123 ft) and grounding the neutral point on the power supply. If you do not ground the drive with a neutral network, contact Yaskawa or your nearest sales representative. YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
2, 3, 4, 5 Addition: 600 V models and corresponding data. • Three-Phase 600 V: CIPR-GA80x5382 to 5472 August 2019 Revision: Drive Dimensions and Estimated Weights for IP55/UL Type 12 drives – – May 2019 First Edition YASKAWA TOEPC71061779D GA800 Drive Installation Manual...
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