YASKAWA GA800 Maintenance & Troubleshooting
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YASKAWA GA800 Maintenance & Troubleshooting

Ac drive for industrial applications, three-phase 200/400 v class: 1 to 150/600 hp, 6-phase/12-pulse 400 v class: 75 to 600 hp
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GA800 Drive
AC Drive for Industrial Applications
Maintenance & Troubleshooting
Catalog
GA80Uxxxxxxxx
Code:
Three-Phase 200 V Class: 1 to 150 HP
Three-Phase 400 V Class: 1 to 600 HP
6-Phase/12-Pulse 400 V Class: 75 to 600 HP
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  • Page 1 GA800 Drive AC Drive for Industrial Applications Maintenance & Troubleshooting Catalog GA80Uxxxxxxxx Code: Three-Phase 200 V Class: 1 to 150 HP Three-Phase 400 V Class: 1 to 600 HP 6-Phase/12-Pulse 400 V Class: 75 to 600 HP...
  • Page 2 This Page Intentionally Blank YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 3: Table Of Contents

    Section Safety ........... . . 74 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 4 Droop Control............165 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 5 Auto Freq Regulator (AFR) ..........235 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 6 200 V Class ..............313 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 7 Install a Braking Resistor Unit: LKEB-Type ........402 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 8 Display Monitors as an Analog Gauge ......... . . 456 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 9 Drive Watt Loss ............522 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 10 Revision History ........... . 564 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 11: Preface And General Precautions

    Failure to obey these precautions can cause serious injury or death, or damage to the product or related devices and systems. Yaskawa must not be held responsible for any injury or equipment damage as a result of the failure to observe these precautions and instructions.

  • Page 12: Receiving

    ◆ Document Use This document is for maintenance and troubleshooting of installed Yaskawa GA800 drives. It is intended for use by those familiar with maintenance and troubleshooting of variable frequency drives. This document does not contain information to support repairs beyond fan and control board replacement components for Yaskawa GA800 drives. For more information about the GA800 drive, refer to the GA800 Technical Manual (SIEPC*********).

  • Page 13: About Registered Trademarks

    • Modbus is a registered trademark of Schneider Electric SA. • PROFIBUS-DP and PROFINET are registered trademarks of PROFIBUS International. • Other company names and product names in this document are trademarks or registered trademarks of the respective companies. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 14: Using The Product Safely

    • Yaskawa can change the products, specifications, and content of the instructions without notice to make the product and/or the instructions better. • If you damage or lose these instructions, contact a Yaskawa representative or the nearest Yaskawa sales office on the rear cover of the manual, and tell them the document number on the front cover to order new copies.
  • Page 15 OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices.

  • Page 16: Warning Label Content And Location

    This product is designed to connect and communicate information and data through a network interface. It is the sole responsibility of the customer to provide and continuously guarantee a secure connection between the product and the YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 17 Yaskawa and its affiliates are not responsible for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 18 Using the Product Safely YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 19: Periodic Inspection And Maintenance

    Section Safety ......................20 Inspection........................22 Maintenance ......................25 Replace Cooling Fans and Circulation Fans............. 28 Replace the Drive ..................... 63 Replace the Keypad Battery .................. 69 Storage Guidelines ....................71 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 20: Section Safety

    Do not put flammable or combustible materials on top of the drive and do not install the drive near flammable or combustible materials. Attach the drive to metal or other noncombustible material. Flammable and combustible materials can start a fire and cause serious injury or death. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 21 Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. Sudden Movement Hazard Make sure that you align the phase order for the drive and motor when you connect the motor to drive output terminals U/T1, V/T2, and W/T3.

  • Page 22: Inspection

    Recommended Daily Inspection Table 1.1 gives information about the recommended daily inspection for Yaskawa drives. Examine the items in Table each day to make sure that the components do not become unserviceable or fail. Make a copy of this checklist and put a check mark in the “Checked”...
  • Page 23 Heatsink components. • Examine for dirt. Examine air intake, exhaust openings and make sure Air Duct Clear blockages and clean air duct as necessary. that there are no unwanted materials on the surface. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 24 Corrective Action Checked • Make sure that the keypad shows the data correctly. • If you have problems with the display or the keys, contact Yaskawa or your • Examine for dust or other unwanted material that nearest sales representative.

  • Page 25: Maintenance

    If there is a failure in the main circuit, replace the drive. If the drive is in the warranty period, contact Yaskawa or your nearest sales representative before you replace parts. Yaskawa reserves the right to replace or repair the drive as specified by the Yaskawa warranty policy.

  • Page 26: Monitors That Display The Lifespan Of Drive Components

    When the monitor value is 100%, the component is at the end of its useful life and there is an increased risk of drive malfunction. Yaskawa recommends that you check the maintenance period regularly to make sure that you get the maximum performance life of the drive.
  • Page 27 Sets as a percentage the value from which to start the count for the soft charge bypass relay maintenance time. o4-09 IGBT Maintenance Setting Sets the value from which to start the count for the IGBT maintenance period as a percentage. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 28: Replace Cooling Fans And Circulation Fans

    NOTICE: Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 29 A - Cooling fan Figure 1.2 Remove the Cooling Fan ■ Fan Installation Reverse the removal procedure for fan installation. Connect the relay connector between the drive and cooling fan. Figure 1.3 Connect the Relay Connector YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 30: Fan Replacement (Procedure B)

    NOTICE: Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 31 A - Cooling fans Figure 1.8 Remove the Cooling Fans ■ Fan Installation Reverse the removal procedure for fan installation. Connect the relay connectors between the drive and cooling fans. Figure 1.9 Connect the Relay Connectors YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 32 Hold the fan finger guard at an angle and put the connector tabs on the fan finger guard into the holes on the drive. A - Front of drive C - Connector tabs B - Drive holes Figure 1.12 Reattach the Fan Finger Guard YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 33: Fan Replacement (Procedure C)

    Figure 1.14 Remove the Fan Finger Guard Pull the cooling fans straight up from the drive. Disconnect the relay connectors and remove the fans from the drive. A - Cooling fans Figure 1.15 Remove the Cooling Fans YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 34 A - Front of drive B - Space for cables Figure 1.18 Put the Cables and Connectors in the Drive Recess Make sure that the cables and connectors are in the correct space. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 35: Fan Replacement (Procedure D)

    Figure 1.20 Remove the Fan Finger Guard Pull the cooling fans straight up from the drive. Disconnect the relay connectors and remove the fans from the drive. A - Cooling fans Figure 1.21 Remove the Cooling Fans YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 36 Align the notches on the fans with the pins on the drive and install the cooling fans in the drive. A - Notch on fan C - Front of drive B - Alignment pins on drive Figure 1.23 Install the Cooling Fans YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 37: Fan Replacement (Procedure E)

    NOTICE: Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 38 A - Cooling fans Figure 1.27 Remove the Cooling Fans ■ Fan Installation Reverse the removal procedure for fan installation. Connect the relay connectors between the drive and cooling fans. Figure 1.28 Connect the Relay Connectors YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 39 Hold the fan finger guard at an angle and put the connector tabs on the fan finger guard into the holes on the drive. A - Front of drive C - Connector tabs B - Drive holes Figure 1.31 Reattach the Fan Finger Guard YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 40: Fan Replacement (Procedure F)

    Pull the cooling fans straight up from the drive. Disconnect the relay connectors and remove the fans from the drive. Note: The number of fans is different for different drive models. A - Cooling fans Figure 1.34 Remove the Cooling Fans YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 41 Align the notches on the fans with the pins on the drive and install the cooling fans in the drive. A - Notch on fan C - Front of drive B - Alignment pins on drive Figure 1.36 Install the Cooling Fans YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 42 When you install the cooling fans, make sure that you do not pinch cables between the fan finger guards and the drive. A - Front of drive C - Connector tab B - Insertion area Figure 1.38 Reattach the Fan Finger Guards YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 43 Figure 1.40 Remove the Fan Cable Loosen the screws that safety the fan unit and slide the fan unit to the right. Note: To remove the fan unit, it is only necessary to loosen the screws. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 44 Remove the screws that safety the circulation fan and remove the fan. A - Circulation fan Figure 1.43 Remove the Circulation Fan ■ Circulation Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 45 Put the fan unit into the specified location and slide it to the left, then use screws to safety it to the drive. Tighten the screws to a correct tightening torque: • 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 46: Fan Replacement (Procedure G)

    Fan Removal Remove the drive cover. CAUTION! Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 47 To remove the fan unit, it is only necessary to loosen the screws in position B. Remove the screws in position A. A - Screw position A C - Slide panel B - Screw position B Figure 1.50 Slide the Slide Panel YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 48 A - Cooling fans C - Fan unit base B - Relay connectors D - Circulation fan Figure 1.52 Remove the Cooling Fans and Circulation Fan ■ Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 49 C - Alignment pin on fan unit base Figure 1.54 Install the Cooling Fans and Circulation Fan Put the cables and connectors in the recess of the drive. Note: Safety the relay cables to the hooks. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 50 Tighten the screws to a correct tightening torque: • Screws in Position A: 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) • Screws in Position B: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 51 Remove the drive cover before you start this procedure. CAUTION! Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 52 Loosen the screws that safety the circuit board cooling fan unit and slide the circuit board cooling fan unit up. Note: To remove the fan unit, it is only necessary to loosen the screws. A - Screws Figure 1.60 Slide the Circuit Board Cooling Fan Units YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 53 Put the circuit board cooling fan unit into the specified location and slide it down, then use the screws to safety it to the drive. Tighten the screws to a correct tightening torque: • 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 54: Fan Replacement (Procedure H)

    NOTICE: Use the instructions in this manual to replace the cooling fans. When you do maintenance on the fans, replace all the fans to increase product life. If you install the fans incorrectly, it can cause damage to the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 55 To remove the fan unit, it is only necessary to loosen the screws in position B. Remove the screws in position A. A - Screw position A B - Screw position B Figure 1.67 Loosen the Screws YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 56 A - Cooling fans C - Fan unit base B - Relay connectors D - Circulation fan Figure 1.69 Remove the Cooling Fans and Circulation Fan ■ Fan Installation Reverse the removal procedure for fan installation. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 57 C - Alignment pin on fan unit base Figure 1.71 Install the Cooling Fans and Circulation Fan Put the cables and connectors in the recess of the drive. Note: Safety the relay cables to the hooks. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 58 • Screws in Position A: 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) • Screws in Position B: 1.96 N∙m to 2.53 N∙m (17.35 lbf∙in to 22.39 lbf∙in) A - Screw position A B - Screw position B Figure 1.73 Install the Fan Unit YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 59 Loosen the screws that safety the circuit board cooling fan unit and slide the circuit board cooling fan unit up. Note: To remove the fan unit, it is only necessary to loosen the screws. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 60 Tighten the screws to a correct tightening torque: • 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 61 Figure 1.80 Install the Circuit Board Cooling Fan Unit Connect the fan cables to the fan connectors. A - Fan connectors C - Circuit board cooling fan units B - Fan cables Figure 1.81 Connect the Fan Cables YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 62 1.4 Replace Cooling Fans and Circulation Fans Install the drive cover. Energize the drive and set o4-03 = 0 [Fan Operation Time Setting = 0 h] to reset the fan operation time. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 63: Replace The Drive

    • Use a torque driver, torque ratchet, or torque wrench for the screws. A slotted driver or a hex tool will be necessary to wire the screw clamp terminal. Use applicable tools as specified by the recommended conditions in the product manual. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 64 • If you use power tools to tighten the terminal screws, use a low speed setting (300 to 400 r/min). Failure to obey can cause damage to the terminal screws. • Users can purchase wiring tools from Yaskawa. Contact Yaskawa or your nearest sales representative for more information.
  • Page 65 Wire a New Drive Remove the keypad, front cover, and control circuit terminal block of the new drive. Wire the drive to the main circuit terminal block before you install a wired control circuit terminal block. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 66 If there is a jumper between terminals +1 and +2, loosen the terminal block screws to remove the jumper before you wire to terminals +1 and +2. Tighten the screws to the specified torque. Figure 1.91 Tighten Terminal Block Screws YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 67 • Make sure that the clipped section does not cause damage to the wires. • If you use wires that are not specified by Yaskawa, the protective enclosure could lose its IP20 protective level, although the wiring cover is correct. Contact Yaskawa or your nearest sales representative for more information.
  • Page 68 • When you save parameter information in a keypad that you installed before you replaced the terminal block, make sure that you use that keypad to restore the parameter data. • To reset the performance life monitors for the components, set o4-01 to o4-13 [Maintenance Period]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 69: Replace The Keypad Battery

    • The battery cover side is the positive pole. Make sure that the polarity is correct when you put the battery in the keypad. • Discard the used battery as specified by local regulations. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 70 A - Battery Figure 1.97 Insert the New Battery Put the battery cover on the keypad and use a slotted screwdriver to turn the battery cover clockwise to close Install the keypad on the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 71: Storage Guidelines

    30 minutes. If you store the drive for longer than two years and do not apply power, Yaskawa recommends that you use a variable power source and gradually increase the power from 0 V to the rated drive voltage over a period of 2 to 3 minutes.
  • Page 72 1.7 Storage Guidelines YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 73: Troubleshooting

    List of Fault, Minor Fault, Alarm, and Error Codes .......... 77 Fault ..........................83 Minor Faults/Alarms ....................113 Parameter Setting Errors..................124 Auto-Tuning Errors ....................130 Backup Function Operating Mode Display and Errors.........135 Diagnosing and Resetting Faults...............137 2.10 Troubleshooting Without Fault Display............139 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 74: Section Safety

    OFF. Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices.
  • Page 75 Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive. Unshielded wire can cause electrical interference and unsatisfactory system performance. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 76: Types Of Faults, Minor Faults, Alarms, And Errors

    Contact Yaskawa if there is damage to the drive. Contact information is on the back cover of the manual. Table 2.1 Types of Faults, Minor Faults, Alarms, and Errors...

  • Page 77: List Of Fault, Minor Fault, Alarm, And Error Codes

    Fault CPyE Error Writing Data Backup Function Runtime Error CrST Remove RUN Command to Reset Flashing Not an alarm. CSEr Control Mode Mismatch Backup Function Runtime Error CyC (0033) MECHATROLINK CommCycleSettingErr Flashing Alarm YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 78 Auto-Tuning Error End2 Iron Core Saturation Coefficient Flashing Auto-Tuning Error End3 Rated Current Setting Alarm Flashing Auto-Tuning Error End4 Adjusted Slip Calculation Error Flashing Auto-Tuning Error End5 Resistance Tuning Error Flashing Auto-Tuning Error YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 79 Output Phase Loss Illuminated Fault LF2 (0036) Output Current Imbalance Illuminated Fault Log Com Error Flashing Alarm LSo (0051) Low Speed Motor Step-Out Illuminated Fault LT-1 (0035) Cooling Fan Maintenance Time Flashing Alarm YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 80 (0044) Mechanical Weakening Detection 1 Illuminated Fault oL7 (002B) High Slip Braking Overload Illuminated Fault oPE01 Drive Capacity Setting Fault Flashing Parameter Setting Error oPE02 Parameter Range Setting Error Flashing Parameter Setting Error YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 81 Speed Search Retries Exceeded Illuminated Fault STo (003C) Safe Torque OFF Alarm SToF (003B) Safe Torque OFF Flashing Alarm STPo (0037) Motor Step-Out Detected Illuminated Fault SvE (0026) Zero Servo Fault Illuminated Fault YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 82 Uv2 (0003) Control Power Undervoltage Illuminated Fault Uv3 (0004) Soft Charge Answerback Fault Illuminated Fault vAEr Voltage Class, Capacity Mismatch Backup Function Runtime Error vFyE Parameters do not Match Backup Function Runtime Error YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 83: Fault

    Correct wiring errors. Modbus Communication Error There is a short circuit in the communications cable • Repair short circuits and connect cables. or the communications cable is not connected. • Replace the defective communications cable. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 84 • The drive detects this error when the terminal is set to H2-01 to H2-03 = 66 [MFDO Function Selection = Comparator1]. • Do a Fault Reset to clear the fault. • Set the stopping method for this fault in H2-33 [Comparator1 Protection Selection]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 85 CPF00 Control Circuit Error • If the fault stays, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault.
  • Page 86 CPF08 Control Circuit Error • If the fault stays, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault.
  • Page 87 Control Circuit Error A drive hardware problem occurred. • If the fault stays, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault.
  • Page 88 CPF27 Control Circuit Error • If the fault stays, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault.
  • Page 89 Control Circuit Error A drive hardware problem occurred. • If the fault stays, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Note: • Do a Fault Reset to clear the fault.
  • Page 90 The drive incorrectly detected the motor magnetic If the value for U6-57 [PolePolarityDeterVal] is lower than 819, pole position. increase the value set in n8-84 [Polarity Detection Current]. Consult the motor manufacturer for information about maximum setting values. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 91 There is an error in the EEPROM peripheral circuit. Error • If the fault stays, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. There is a problem with the EEPROM data.
  • Page 92 External Fault [H1-06 = 20 to 2B] is set to MFDI Correctly set the MFDI. terminal S6, but the terminal is not in use. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 93 A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about drive. replacing the control board, contact Yaskawa or your nearest sales representative. Note: • The drive detects this fault if the PID feedback input is more than the level set in b5-36 for longer than b5-37.
  • Page 94 A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about drive. replacing the control board, contact Yaskawa or your nearest sales representative. Note: • The drive detects this fault if the PID feedback input is more than the level set in b5-13 for longer than b5-14.
  • Page 95 U/T1, V/T2, and W/T3. Make sure that there is not a drive. short circuit in terminals - and terminals U/T1, V/T2, and W/T3. • If there is a short circuit, contact Yaskawa or your nearest sales representative. The acceleration time is too short.
  • Page 96 De-energize the drive. oFA01 Option Fault/Connection Error compatible. Refer to the option card manual and correctly connect the option card to the connector on the drive. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 97 A fault occurred in the option card. De-energize the drive. Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 98 SUM Check Error Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 99 A fault occurred in the option card. De-energize the drive. Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 100 Option A/D Error Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 101 A fault occurred in the option card. De-energize the drive. Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 102 Supply the external 24 V power to terminals PS-AC. to terminals PS-AC. When you use an encoder, de-energize the drive main circuit power supply. Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 103 Possible Solutions A fault occurred in the option card. Refer to the manual for the PG-RT3 or PG-F3 option card. oFC50 EncOp A/D CnvErr Note: Do a Fault Reset to clear the fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 104 The thermistor wiring that detects motor temperature Correct wiring errors. Motor Overheat (PTC Input) is defective. A fault occurred on the machine. Examine the machine and remove the cause of the fault Example: The machine is locked. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 105 Set E1-06 to the rated frequency shown on the motor nameplate. One drive is operating more than one motor. Set L1-01 = 0 [Motor Overload (oL1) Protection = Disabled], connect thermal overload relay to each motor to prevent damage to the motor. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 106 • The drive detects this fault if the electronic thermal protector of the drive started the drive overload protection. • Do a Fault Reset to clear the fault. • L5-07 [Fault Reset Enable Select Grp1] disables the Auto Restart function. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 107 Set H6-02 [Terminal RP Frequency Scaling] to the pulse train drive. frequency during 100% reference (maximum motor rotation speed). The oS detection level is set incorrectly. Adjust F1-08 [Overspeed Detection Level] and F1-09 [Overspeed Detection Delay Time]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 108 There is motor hunting. • Adjust n2-02 [Automatic Freq Regulator Time 1] and n2-03 [Automatic Freq Regulator Time 2]. • Adjust n8-45 [Speed Feedback Detection Gain] and n8-47 [Pull- in Current Comp Filter Time]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 109 [CapacitorMaintenance]. If U4-05 is more than 90%, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. • If drive input power is correct and the fault stays, replace the control board or the drive.
  • Page 110 U/T1, V/T2, and W/T3. Make sure that there is not a drive. short circuit in terminals - and terminals U/T1, V/T2, and W/T3. • If there is a short circuit, contact Yaskawa or your nearest sales representative. When A1-02 = 5, 6, 7 [Control Method Selection = Set L8-27 correctly.
  • Page 111 • Do a Fault Reset to clear the fault. • If the drive detects this error, it will operate the motor as specified by the Stopping Method set in L6-04 [Torque Detection Selection 2]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 112 [CapacitorMaintenance]. If U4-05 is more than 90%, replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. The relay or contactor on the soft-charge bypass relay U4-06 [PreChargeRelayMainte] shows the performance life of the is damaged.

  • Page 113: Minor Faults/Alarms

    • Decrease the effects of electrical interference from the controller. The option card is incorrectly installed to the drive. Correctly install the option card to the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 114 There is damage to the communications circuitry. • Do a self-diagnostics check. • If the problem continues, replace the control board or the drive. Contact Yaskawa or your nearest sales representative to replace the control board. The termination resistor setting for MEMOBUS/ On the last drive in a MEMOBUS/Modbus network, set DIP switch Modbus communications is incorrect.
  • Page 115 Examine the DriveWorksEZ program and remove the cause of the error. This is not a drive fault. Note: If the drive detects this error, the terminal assigned to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will be ON. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 116 Find the device that caused the external fault and remove the External Fault (Terminal S4) external device. cause. Clear the external fault input in the MFDI. The wiring is incorrect. Correctly connect the signal line to MFDI terminal S4. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 117 Adjust b5-36 [PID High Feedback Detection Lvl] and b5-37 [PID Excessive PID Feedback High Feedback Detection Time]. There is a problem with the PID feedback wiring. Correct errors with the PID control wiring. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 118 A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about drive. replacing the control board, contact Yaskawa or your nearest sales representative. Note: • The drive detects this fault if the PID feedback input is more than the level set in b5-36 for longer than b5-37.
  • Page 119 LT-2 Capacitor Maintenance Time are at 90% of expected performance life. replacing the control board, contact Yaskawa or your nearest sales representative. Note: When the estimated performance life is expired, the terminal assigned to H2-01 to H2-03 = 2F [MFDO Function Select = Maintenance Notification] will be ON.
  • Page 120 • If the drive detects this error, the terminal set to H2-01 to H2-03 = 10 [MFDO Function Select = Alarm] will activate. • If the drive detects this error, it will operate the motor as specified by the stopping method set in F1-03 [Overspeed Detection Selection]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 121 • Examine the capacitor maintenance time in monitor U4-05 unserviceable. [CapacitorMaintenance]. • If U4-05 is more than 90%, replace the capacitor. Contact Yaskawa or your nearest sales representative for more information. • Examine the supply voltage for problems. • Re-energize the drive.
  • Page 122 • When the Safe Disable function is not in use, use a jumper to connect terminals H1-HC and H2-HC. There is internal damage to the two Safe Disable Replace the board or the drive. Contact Yaskawa or your nearest channels. sales representative to replace the board.
  • Page 123 Check the ambient temperature of the drive. The Charge LED is broken. Replace the control board or the entire drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Note: • The drive detects this error if one of these conditions is correct when the Run command has not been input (while the drive is stopped).

  • Page 124: Parameter Setting Errors

    The parameter settings are enabled at the same time. • b5-01 [PID Mode Setting] • Remove the function Up/Down command settings. • H1-xx = 10 [Up Command] • H1-xx = 11 [Down Command] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 125 Option PCB] is set, but there is no option card connected to the drive. b1-02 = 3 [Run Command Selection 1 = Option PCB] is set, but there is no option card connected to the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 126 • Set C4-02 < C4-06. • n2-02 > n2-03 [Automatic Freq Regulator Time 1 > Automatic Freq Regulator Time 2] • C4-02 > C4-06 [Torque Compensation Delay Time > Motor 2 Torque Comp Delay Time] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 127 • For motor 2: E3-09 ≤ E3-07 < E3-06 ≤ E3-11 ≤ E3-04 [Minimum Output Frequency ≤ Mid Point A Frequency < Base Frequency ≤ Mid Point B Frequency ≤ Maximum Output Frequency] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 128 The calculation encoder signal frequency at Decrease the value set for E1-04 [Maximum Output Frequency] and maximum speed is more than 20 kHz. make sure that the output frequency of the encoder is not more than 20 kHz. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 129 • Set parameters H2-21 ≤ H2-22. • H2-21 [Comparator 1 Lower Limit] > H2-22 • Set parameters H2-27 ≤ H2-28. [Comparator 1 Upper Limit] • H2-27 [Comparator 2 Lower Limit] > H2-28 [Comparator 2 Upper Limit] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 130: Auto-Tuning Errors

    Examine and repair damaged motor wiring. value were not in the applicable range. Auto-Tuning results were less than 5% of the motor Make sure that the input motor nameplate data is correct, and do rated current. Auto-Tuning again. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 131 Examine the minor fault code and remove the cause of the problem. Do Auto-Tuning again. Code Name Causes Possible Solutions Er-03 STOP Button was Pressed Auto-Tuning did not complete correctly. Do Auto-Tuning again. During Auto-Tuning, was pushed. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 132 The torque reference during acceleration is too high • Increase the value set in C1-01 [Acceleration Time 1]. Er-11 Motor Speed Error (100%). • Disconnect the machine from the motor and do Rotational Auto- Tuning again. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 133 You tried Auto-Tuning without a motor connected to Connect the motor and do Auto-Tuning. the drive. There was a current detection signal error. Replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. Code Name Causes...
  • Page 134 HighFreq Inject Param Tuning Err Note: If the drive detects Er-25 after doing Stationary Auto-Tuning, the motor may not be able to use high frequency injection control. Contact Yaskawa or your nearest sales representative for more information. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 135: Backup Function Operating Mode Display And Errors

    PWEr DWEZ Password Mismatch The password set in the backup operation with qx-xx Set the DWEZ PC software password supplied by Yaskawa for the [DriveWorksEZ Parameters] and rx-xx DWEZ program user ID downloaded to the drive. [DriveWorksEZ Connections] is incorrect.
  • Page 136 The parameters that are backed up in the keypad and Restore or backup the parameter again. vFyE Parameters do not Match the parameters in the drive are not the same. Verify the parameters. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 137: Diagnosing And Resetting Faults

    If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 138 Run command then try to clear the fault. If you do a fault reset when the drive has a Run command, the keypad will show minor fault CrST [Remove RUN Command to Reset]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 139: Troubleshooting Without Fault Display

    Set A1-01 = 2 [Access Level Selection = Advanced Level] or A1-01 = 3 [Expert Level]. Parameter H1-xx = 1B [MFDI Function Select = Programming Lockout]. Activate the terminals to which H1-xx = 1B is set, and then change the parameters. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 140: The Motor Does Not Rotate After Entering Run Command

    • Set one of the parameters H1-03 to H1-08 [Terminals S3 to S8 Function Select] to 0 [3-Wire Sequence] to enable the 3-wire sequence. • If a 2-wire sequence is necessary, make sure that H1-03 to H1-08 ≠ 0. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 141: The Motor Rotates In The Opposite Direction From The Run Command

    • Switch two motor cables U, V, and W to reverse motor direction. Figure 2.1 Forward Rotating Motor Note: • For Yaskawa motors, the forward direction is counterclockwise when looking from the motor shaft side. • Refer to the motor specifications, and make sure that the forward rotation direction is correct for the application.

  • Page 142: The Correct Auto-Tuning Mode Is Not Available

    • When the motor cable is longer than 50 m (164 ft.), do Auto-Tuning for line-to-line resistance. • Set the V/f pattern to “High Starting Torque”. • Use a Vector Control method. Note: V/f control method does not provide high torque at low speeds. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 143: Command

    • If the drive detects ov [Overvoltage], set L3-04 = 3 [General Purpose w/ DB resistor]. The deceleration time setting is too long. Set C1-02, C1-04, C1-06, or C1-08 [Deceleration Times] to applicable values. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 144: There Is Audible Noise From The Drive Or Motor Cables When You Energize The Drive

    The drive output frequency and the resonant frequency of the connected • Adjust d3-01 to d3-04 [Jump Frequency]. machinery are the same. • Put the motor on a rubber pad to decrease vibration. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 145: Motor Rotation Causes Oscillation Or Hunting

    This calculation supplies the upper value for the output frequency: E1-04 × d2-01 / 100 A large load triggered Stall Prevention function during acceleration. • Decrease the load. • Adjust L3-02 [Stall Prevent Level during Accel]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 146: The Motor Is Making An Audible Noise

    Examine the wiring and circuitry for the relay that keeps the Run command enabled during the for a long time, and the relay that keeps the Run command has been switched momentary power loss ride-thru time. off. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 147: Parameter List

    3.19 Parameters that Change from the Default Settings with E3-01 [Motor 2 Control Mode Selection] ..................278 3.20 Parameters Changed by E1-03 [V/f Pattern Selection] .........279 3.21 Defaults by Drive Model and Duty Rating ND/HD...........282 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 148: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 149: How To Read The Parameter List

    Set A1-01 = 3 [Access Level Selection = Expert Level] to show and set Expert Mode parameters on the keypad. Note: Gray icons identify parameters that are not available in the specified control method. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 150: Parameter Groups

    Digital Input Option ASR and Inertia Tuning Analog Output Option EZ Tuning Digital Output Option Operation Status Monitors Communication Options Fault Trace Ethernet Options Fault History Digital Inputs Maintenance Monitors Digital Outputs PID Monitors YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 151 3.3 Parameter Groups Parameters Name Parameters Name Operation Status Monitors DriveWorksEZ Monitors YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 152: A: Initialization Parameters

    Sets the drive to operate in selected application conditions. (0 - 5) 0 : General-purpose 1 : Water Supply Pump 2 2 : Conveyor 3 : Exhaust Fan 4 : HVAC Fan 5 : Air Compressor YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 153: A2: User Parameters

    Sets the parameter number to be shown for number 12 of the [User Custom Parameters] under the (0111) (Determined by A1-06) main menu. You can select a maximum of 32 parameters for the drive and set them to parameters A2- 01 to A2-32. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 154 You can select a maximum of 32 parameters for the drive and set them to parameters A2- 01 to A2-32. You can set A2-17 to A2-32 when A2-33 = 0 [User Parameter Auto Selection = Disabled: Manual Entry Required]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 155 (0126) Sets the automatic save feature for changes to parameters A2-17 to A2-32 [User Parameters 17 to (0, 1) 32]. 0 : Disabled: Manual Entry Required 1 : Enabled: Auto Save Recent Parms YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 156: B: Application

    OLV/PM AOLV/PM CLV/PM EZOLV b1-09 LOCAL/REMOTE Select during RUN (0188) (0, 1) Sets the function that lets you use the during operation to switch between LOCAL and Expert REMOTE Modes. 0 : Disabled 1 : Enabled YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 157: B2: Dc Injection Braking And Short Circuit Braking

    E2-03 [Motor No-Load Current]. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV b2-12 Short Circuit Brake Time @ 0.00 s Start (01BA) Sets the Short Circuit Braking time at start. (0.00 - 25.50 s) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 158: B3: Speed Search

    (0.0 - 1000.0 ms) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV b3-10 Speed Estimation Detection 1.05 Gain (019A) Sets the gain to correct estimated frequencies from Speed Estimation Speed Search. (1.00 - 1.20) Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 159 Sets the current level that decreases the output current during Current Detection Speed Search. (1.50 - 3.50) Expert CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV b3-32 Spd Search Current 1.20 Complete Lvl (0BC1) Sets the current level that completes Speed Search. (0.00 - 1.49) Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 160: B4: Timer Function

    OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV b4-08 Terminal M5-M6 OFF-Delay 0 ms Time (0B35) Sets the delay time to deactivate the contact after the function set in H2-03 deactivates. (0 - 65000 ms) Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 161: B5: Pid Control

    PID Output Reverse Selection Sets the function that enables and disables reverse motor rotation for negative PID control output. (01AF) (0, 1) 0 : Lower Limit is Zero 1 : Negative Output Accepted YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 162 (0 - 100%) Frequency. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 163 (0.00 - 100.00%) Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 164: B6: Dwell Function

    OLV/PM AOLV/PM CLV/PM EZOLV b6-04 Dwell Time at Stop 0.0 s (01B9) Sets the length of time for the drive to hold the output frequency when ramping to stop the motor. (0.0 - 10.0 s) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 165: B7: Droop Control

    (10 - 300 Hz) this setting. Expert CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV b8-20 E-Save Search Width 1.0 degrees (0B41) Sets the amplitude of Energy-saving control search operations. (0.1 - 5.0 degrees) Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 166: B9: Zero Servo

    (01DB) Sets the range to trigger an output terminal set for “Zero Servo Complete” during Zero Servo (0 - 16383) operation. Be sure to set the deviation from the Zero Servo start position. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 167: C: Tuning

    (020B) (0.00 - 10.00 s) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV C2-02 S-Curve Time @ End of 0.20 s Accel Sets the S-curve acceleration time at completion. (020C) (0.00 - 10.00 s) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 168: C3: Slip Compensation

    OLV/PM AOLV/PM CLV/PM EZOLV C3-23 Motor 2 Slip Compensation 200% Limit (0242) Sets the upper limit for the slip compensation function as a percentage of the motor 2 rated slip. (0 - 250%) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 169: C4: Torque Compensation

    (0 - 10) Expert CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV C4-23 Current Control Gain 1.00 (1583) Sets the Current control gain. Usually it is not necessary to change this parameter. (0.50 - 2.50) Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 170: C5: Auto Speed Regulator (Asr)

    (0.000 - 60.000 s) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV C5-23 Motor 2 ASR Proportional Determined by E3-01 Gain 2 Sets the gain to adjust ASR response for motor 2. (0358) (0.00 - 300.00) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 171 C5-51 Notch Filter Bandwidth (0B15) Sets the notch width of the notch filter. (0.5 - 5.0) Expert Note: Set C5-50 = 0 [Notch Filter Frequency = 0 Hz] to disable the notch filter. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 172: C6: Duty & Carrier Frequency

    OLV/PM AOLV/PM CLV/PM EZOLV C6-09 Carrier Freq at Rotational Tune (022B) Sets the Auto-Tuning carrier frequency. Usually it is not necessary to change this setting. (0, 1) 0 : 5kHz 1 : use C6-03 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 173: D: Reference Settings

    Sets the frequency reference in the units from o1-03 [Frequency Display Unit Selection]. (0.00 - 590.00 Hz) Note: When A1-02 = 6, 7 [Control Method Selection = AOLV/PM, CLV/PM], the drive changes o1-03 = 1 [0.01% (100% = E1-04)]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 174: D2: Reference Limits

    The maximum output frequency is 100%. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 175: D3: Jump Frequency

    (0.0 - 100.0%) Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 176: D5: Torque Control

    Sets the limit value for field forcing to increase the motor excitation current reference as a percentage (02A5) (100 - 400%) of E2-03 [Motor No-Load Current]. Usually it is not necessary to change this setting. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 177: D7: Offset Frequency

    Maximum Output Frequency to add or subtract the set frequency to/from the frequency reference. Note: Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. • A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] • A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 178: E: Motor Parameters

    400 V Class: 0.0 to 510.0 V) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV E1-11 Mid Point B Frequency 0.0 Hz (030A) Sets a middle output frequency for the V/f pattern. (0.0 - E1-04) Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 179: E2: Motor Parameters

    3 : Closed Loop Vector CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV E3-04 Motor 2 Maximum Output Determined by E3-01 Frequency (031A) Set the maximum output frequency for the motor 2 V/f pattern. (40.0 - 590.0 Hz) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 180: E4: Motor 2 Parameters

    OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV E4-11 Motor 2 Rated Power Determined by o2-04, C6-01 (0327) Sets the motor rated power in the units from o1-58 [Motor Power Unit Selection]. (0.00 - 650.00 HP) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 181: E5: Pm Motor Settings

    OLV/PM AOLV/PM CLV/PM EZOLV E5-01 PM Motor Code Selection FFFF (0329) Sets the motor code for Yaskawa PM motors. The drive uses the motor code to automatically set (0000 - FFFF) some parameters to their correct settings. CL-V/f AOLV OLV/PM...
  • Page 182 Sets the motor rated slip. (0.000 - 20.000 Hz) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV E9-10 Motor Line-to-Line Determined by o2-04 Resistance (11ED) Sets the line-to-line resistance for the motor stator windings. (0.000 - 65.000 Ω) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 183: F: Options

    –A1-02 = 8: E9-02 [Maximum Speed] • If A1-02 = 0 [Control Method Selection = V/f], you must set H6-01 = 3 [Terminal RP Pulse Train Function = Speed Feedback (V/F Control)] to enable this parameter. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 184 (03B5) Sets the function that enables and disables detection of a disconnected encoder connection cable to (0, 1) cause PGoH [Encoder (PG) Hardware Fault] for motor 2. 0 : Disabled 1 : Enabled YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 185: F2: Analog Input Option

    • Set F2-01 = 1 [Analog Input Function Selection = 3 Channels Added Together] to enable this function. • Parameter A1-02 [Control Method Selection] selects which parameter is the maximum output frequency. –A1-02 ≠ 8 [EZOLV]: E1-04 [Maximum Output Frequency] –A1-02 = 8: E9-02 [Maximum Speed] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 186: F3: Digital Input Option

    OLV/PM AOLV/PM CLV/PM EZOLV F3-21 Terminal DB Function Selection (0BEE) Sets the function for terminal DB of the DI-A3 option when F3-01 = 8 [Digital Input Function (1 - 19F) Selection = Multi-Function Digital Input]. Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 187: F4: Analog Output Option

    Terminal P2-PC Function Select (039A) Sets the function of terminal P2-PC on the DO-A3 option. Set F5-09 = 2 [DO-A3 Output Mode (0 - 1A7) Selection = Programmable (F5-01 to F5-08)] to enable this function. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 188: F6: Communication Options

    OLV/PM AOLV/PM CLV/PM EZOLV F6-06 Torque Reference/Limit by Comm Sets the function that enables and disables the torque reference and torque limit received from the (03A7) (0, 1) communication option. 0 : Disabled 1 : Enabled YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 189 Sets the communications speed for MECHATROLINK-II. Restart the drive after you change the (0, 1) parameter setting. Note: This parameter is only available with the MECHATROLINK-II option. 0 : 10 Mbps 1 : 4 Mbps YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 190 (02FB) Sets the node address for BACnet communication. (0 - 127) Note: Be sure to set an address that is different than all other node addresses. Do not set this parameter to 0. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 191 Sets the power scale of the DeviceNet communication master. (-15 - +15) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV F6-60 DeviceNet Voltage Scaling (03DB) Sets the voltage scale of the DeviceNet communication master. (-15 - +15) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 192: F7: Communication Options

    • Use parameters F7-01 to F7-04 [IP Address 1 to 4] to set the IP Address. Be sure to set a different IP address for each drive on the network. • Also set parameters F7-05 to F7-12 [Subnet Mask 1 to 4, Gateway Address 1 to 4]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 193 Sets the duplex mode setting method. (0 - 8) 0 : Half/Half 1 : Auto/Auto 2 : Full/Full 3 : Half/Auto 4 : Half/Full 5 : Auto/Half 6 : Auto/Full 7 : Full/Half 8 : Full/Auto YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 194 Output Assembly 116 to the MEMOBUS/Modbus address register that is stored for each parameter. The drive will not write the values from Output Assembly 116 to the registers when the MEMOBUS/ Modbus address is 0. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 195 F7-61 PZD2 Write (Frequency Reference) (0781) When you use a Profibus option, sets the MEMOBUS/Modbus address for PZD2 (PPO output). PZD2 (PPO output) functions as the HSW when F7-61 = 0 to 2. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 196 PZD10 Read When you use a Profibus option, sets the MEMOBUS/Modbus address for PZD10 (PPO input). A (0793) value of 0 will disable the PZD10 (PPO input) load operation from the MEMOBUS/Modbus register. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 197: H: Terminal Functions

    (1 - 19F) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H1-42 Mbus Reg 15C0h bit2 Input Func (0B56) Sets MFDI function to set to bit 2 of the MEMOBUS register 15C0 (Hex.). (1 - 19F) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 198 Sets the command to use a push button switch to increase the drive frequency reference. You must also set Setting 11 [Down Command]. ON : Increases the frequency reference. OFF : Holds the current frequency reference. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 199 When the terminal activates during run, the drive shuts off the output and the motor coasts to stop. Fault relay output terminal MA- MC will turn ON, and MB-MC will turn OFF. The drive does not detect external faults while the drive is stopped. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 200 • Initialize the drive with a 2-wire sequence to set the Forward Run command to terminal S1. • This function will not operate at the same time as H1-xx = 42, 43 [Run Command (2-Wire Sequence 2), FWD/REV (2-Wire Sequence 2)]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 201 ON : Deceleration during momentary power loss OFF : Normal operation CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV Communications Test Mode Set the function for the drive to self-test RS-485 serial communications operation. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 202 Sets the DriveWorksEZ digital input 2. Refer to the DriveWorksEZ online manual for more information. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV DWEZ Digital Input 3 Sets the DriveWorksEZ digital input 3. Refer to the DriveWorksEZ online manual for more information. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 203 Set this function and 111 [! Down Command] together. Sets the Up command and Down command to use the two push button switches to increase and decrease the drive frequency reference. ON : Holds the current frequency reference. OFF : Increases the frequency reference. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 204 Sets the function to add the offset frequency set in d7-03 to the frequency reference when the terminal deactivates. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV !Node Setup (CANopen) Sets the function in CANopen communications to start the Node Setup function to set the drive node address from the host controller. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 205 Lets you set the rotation direction of the motor when F1-21, F1-37 = 0 [Encoder Option Function Selection = A pulse detection] for Simple Closed Loop V/f Control method and Closed Loop V/f Control method. ON : Forward run OFF : Reverse run YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 206: H2: Mfdo

    H2-20 [Comparator 1 Monitor Selection]. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H2-24 Comparator 1 On-Delay 0.0 s Time (1544) Sets the on-delay time for comparator 1. (0.0 - 600.0 s) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 207 OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H2-62 Terminal M1-M2 Delay 0.1 s Time Sets the minimum on time used to output the logical calculation results from terminal M1-M2. (1B48) (0.0 - 25.0 s) Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 208 02 = 4 and n4-72 = 1. ON : The output frequency is in the range of “frequency reference ± L4-02”. OFF : The output frequency does not align with the frequency reference although the drive is running. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 209 Use this setting for unused terminals or to use terminals in through mode. Also use this setting as the PLC contact output via MEMOBUS/Modbus or the communication option. This signal does not function if you do not configure signals from the PLC. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 210 ON : The drive is not in baseblock. OFF : During baseblock CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV Motor 2 Selected The terminal activates when you select motor 2. ON : Motor 2 Selected OFF : Motor 1 Selected YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 211 OLV/PM AOLV/PM CLV/PM EZOLV PID Feedback High The terminal activates when the drive detects FbH [Excessive PID Feedback]. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV During KEB Ride-Thru The activates during KEB Ride-Thru. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 212 Sets the DriveWorksEZ digital output 4. Refer to the DriveWorksEZ online manual for more information. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV DWEZ Extended Digital Output 5 Sets the DriveWorksEZ digital output 5. Refer to the DriveWorksEZ online manual for more information. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 213 ON : The output frequency is less than “L4-01 - L4-02,” or it is not more than L4-01. OFF : The output frequency is more than L4-01. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV !Drive Ready The terminal deactivates when the drive is ready and running. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 214 = L4-03 - L4-04. ON : The output frequency is less than “L4-03 - L4-04,” or it is not more than L4-03. OFF : The output frequency is more than L4-03. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 215 This does not include operation when the drive is stopped. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV !Zero Servo Complete The terminal deactivates when positioning in the range set with b9-02 [Zero Servo Completion Window] completes after sending the Zero-Servo command. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 216 The terminal deactivates when there is an external 24V power supply between terminals PS-AC. ON : The external 24V power supply is not supplying power. OFF : The external 24V power supply is supplying power. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 217: H3: Analog Inputs

    Sets the function for MFAI terminal A3. (0 - 32) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H3-07 Terminal A3 Gain Setting 100.0% (0415) Sets the gain of the analog signal input to MFAI terminal A3. (-999.9 - +999.9%) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 218 The input value from the MFAI terminal set with this function becomes the master frequency reference. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV Frequency Gain The drive multiplies the analog frequency reference with the input value from the MFAI set with this function. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 219 Enters the load torque limit if the motor rated torque is 100%. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV Regenerative Torque Limit Enters the regenerative torque limit if the motor rated torque is 100%. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 220: H4: Analog Outputs

    Set jumper S5 on the control circuit terminal block accordingly when changing these parameters. 0 : 0-10V (Lower Limit at 0) 1 : -10 to +10V (Bipolar Reference) 2 : 4 to 20 mA YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 221: H5: Modbus Communication

    Restart the drive after changing the parameter setting. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H5-09 CE Detection Time 2.0 s (0435) Sets the detection time for CE [Modbus Communication Error] issues when communication stops. (0.0 - 10.0 s) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 222: H6: Pulse Train Input/Output

    1440 Hz Scaling Sets the frequency of the pulse train input signal used when the item selected with H6-01 [Terminal (042D) (100 - 32000 Hz) RP Pulse Train Function] is input at 100%. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 223: H7: Virtual Mfio Selection

    Sets the minimum ON time for virtual digital output 1. (0.0 - 25.0 s) Expert CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H7-12 Virtual Multi-Function Output 2 (11A6) Sets the function for virtual digital output 2. (0 - 1A7) Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 224 Frequency]. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H7-42 Virtual Analog Output 0.00 s FilterTime (1165) Sets the time constant for a primary filter of the virtual analog output. (0.00 - 2.00 s) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 225: L: Protection Functions

    OLV/PM AOLV/PM CLV/PM EZOLV L1-13 Motor Overload Memory Selection (046D) Sets the function that keeps the current electronic thermal protector value when the drive stops (0, 1) receiving power. 0 : Disabled 1 : Enabled YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 226: L2: Power Loss Ride Through

    Sets the KEB function operation mode. (0 - 3) Expert 0 : Single Drive KEB Ride-Thru 1 1 : Single Drive KEB Ride-Thru 2 2 : System KEB Ride-Thru 1 3 : System KEB Ride-Thru 2 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 227: L3: Stall Prevention

    • A1-02 = 0, 1, 5 [V/f, CL-V/f, OLV/PM]: 0 to 2 • A1-02 =8[EZOLV]: 0, 3 0 : Disabled 1 : Deceleration Time 1 (C1-02) 2 : Deceleration Time 2 (C1-04) 3 : Intelligent (Ignore Decel Ramp) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 228 Current Limit I Time @ 10.0 Accel (11D2) Suppresses current hunting and overshooting that occurs when the drive stalls during acceleration. (0.0 - 100.0) Usually it is not necessary to change this setting. Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 229: L4: Speed Detection

    10.0 s Time (046C) Sets the time interval between each Auto Restart attempt. This function is enabled when L5-05 = 1 (0.5 - 600.0 s) [Auto Restart Operation Selection = Use L5-04 Time]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 230: L6: Torque Detection

    Torque Detection Level 1 150% (04A2) Sets the detection level for Overtorque/Undertorque Detection 1. In V/f control, drive rated output (0 - 300%) current = 100% value. In vector control, motor rated torque = 100% value. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 231: L7: Torque Limit

    AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV L7-03 Forward Regenerative Trq 200% Limit (04A9) Sets the torque limit value for forward regenerative conditions as a percentage of the motor rated (0 - 300%) torque. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 232: L8: Drive Protection

    OLV/PM AOLV/PM CLV/PM EZOLV L8-01 3% ERF DB Resistor Protection (04AD) Sets the function to enable braking resistor protection with a Yaskawa ERF series braking resistor (0, 1) (3% ED) installed on the heatsink. 0 : Disabled 1 : Enabled...
  • Page 233 Note: Contact Yaskawa or your nearest sales representative before disabling this function at low speeds. If you frequently operate drives with high output current in low speed ranges, it can cause heat stress and decrease the life span of drive IGBTs.

  • Page 234: L9: Drive Protection 2

    OLV/PM AOLV/PM CLV/PM EZOLV L9-16 FAn1 Detect Time 4.0 s (11DC) Sets the detection time for FAn1 [Drive Cooling Fan Fault]. Yaskawa recommends that you do not (0.0 - 30.0 s) change this parameter value. Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 235: N: Special Adjustment

    Sets the time constant that sets the speed difference of the AFR function. Use this parameter for (0 - 2000 ms) speed searches or regeneration. Usually it is not necessary to change this setting. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 236: N3: High Slip/Overexcite Braking

    Sets the responsiveness of the magnetic flux estimation in high speed ranges, where the output (0.50 - 3.00) frequency is ≥ n4-67 [Estimate Gain Switchover Freq]. Usually it is not necessary to change this setting. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 237: N5: Feed Forward Control

    OLV/PM AOLV/PM CLV/PM EZOLV n5-04 Speed Response Frequency Determined by A1-02 (05B3) Sets the response frequency for the speed reference. Usually it is not necessary to change this (0.00 - 500.00 Hz) parameter. Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 238: N6: Online Tuning

    Sets the function to adjust for changes in the motor resistance value caused by changes in the (0 to 2) temperature. 0 : Invalid 1 : Valid (Only 1 time) 2 : Valid (Every time) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 239: N8: Pm Motor Control Tuning

    • Set n8-35 = 1 [Initial Pole Detection Method = High Frequency Injection] or n8-57 = 1 [HFI Overlap Selection = Enabled] to enable this parameter. • The drive automatically calculates this value when High Frequency Injection Auto-Tuning completes successfully. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 240 (056E) Sets the ratio between motor inertia and machine inertia. (0 - 3) 0 : Below 1:10 1 : Between 1:10 and 1:30 2 : Between 1:30 and 1:50 3 : Beyond 1:50 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 241 Set n8-49 [Heavy Load Id Current] to the percentage of load current (q-axis current) that you will (0 - 255%) apply, where E5-03 [PM Motor Rated Current (FLA)] = a setting value of 100%. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 242 (012E) Sets the time constant of the filter used for the recognition criteria value for speed and load changes. (0 - 100 ms) Usually it is not necessary to change this setting. Expert YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 243: O: Keypad-Related Settings

    You can select a maximum of 12 monitors as user monitors and set them to parameters o1-24 to o1- (0, 101 - 999) 35. This parameter sets the user monitor to show on the sixth line. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 244 (11C4) Sets the horizontal axis value used to display the monitor set in o1-25 [Custom Monitor 2] as a bar (0.0 - 100.0%) graph. This parameter is only available with an LCD keypad. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 245: O2: Keypad Operation

    2 : Clear all CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV o2-04 Drive Model (KVA) Determined by the drive Selection (0508) Sets the Drive Model code. Set this parameter after replacing the control board. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 246: O3: Copy Keypad Function

    OLV/PM AOLV/PM CLV/PM EZOLV o3-02 Copy Allowed Selection (0516) Sets the copy function when o3-01 = 1 [Copy Keypad Function Selection = Backup (drive → (0, 1) keypad)]. 0 : Disabled 1 : Enabled YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 247: O4: Maintenance Monitors

    RUN Command Counter @ Initialize (0528) Resets the monitor values for U4-02 [Num of Run Commands], U4-24 [Number of Runs (Low)], and (0, 1) U4-25 [Number of Runs (High)]. 0 : No Reset 1 : Reset YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 248: O5: Log Function

    (000, 101 - 999) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV o5-10 Log Monitor Data 8 (155A) Sets the data log monitor. This parameter is only available when using an LCD keypad. (000, 101 - 999) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 249 (000, 101 - 999) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV o5-12 Log Monitor Data 10 (155C) Sets the data log monitor. This parameter is only available when using an LCD keypad. (000, 101 - 999) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 250: Q: Driveworksez Parameters

    Name Description (Hex.) (Range) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV q1-01 to qx-xx Reserved for DriveWorksEZ Refer to “DriveWorksEZ Operation Manual”. (1600 - xxxx) These parameters are reserved for use with DriveWorksEZ. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 251: R: Dwez Connection 1-20

    AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV r1-01 to r1-40: DriveWorksEZ Connection Parameters 1 to 20 (Upper / (1840 - 1867) DriveWorksEZ Connection Parameters 1 to 20 (Upper / Lower) (0 - FFFFH) Lower) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 252: T: Motor Tuning

    (0.000 - 20.000 Hz) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV T1-11 Motor Iron Loss Determined by E2-11 or E4- (070B) Sets the iron loss for calculating the energy-saving coefficient. (0 - 65535 W) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 253: T2: Pm Motor Auto-Tuning

    400 V Class: 0.0 - 510.0 V) available, do not change this parameter. Note: • To get the same qualities as a Yaskawa 1000-series drive or previous series drive, set this parameter = T1-03 [Motor Rated Voltage]. • The default setting is different for different models.

  • Page 254: T3: Asr And Inertia Tuning

    AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV T4-02 Motor Type Selection (3131) Sets the type of motor. (0, 1, 2) 0 : Induction (IM) 1 : Permanent Magnet (PM) 2 : Synchronous Reluctance (SynRM) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 255 Sets the motor rated power in the units set in o1-58 [Motor Power Unit Selection]. (0.10 - 650.00 HP) CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV T4-09 Number of Poles Determined by E9-01 (3138) Sets the number of motor poles. (2 - 48) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 256: U: Monitors

    • 0.1 kW: 2056 - 2415, 4031 - 4720, T103 - T720 CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV U1-09 Torque Reference 10 V = Motor rated torque (0 V to +10 V) (0048) Shows the internal torque reference value. Unit: 0.1% YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 257 CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV U1-18 oPE Fault Parameter No signal output available (0061) Shows the parameter number that caused the oPE02 [Parameter Range Setting Error] or oPE08 [Parameter Selection Error]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 258: U2: Fault Trace

    Output Freq @ Fault No signal output available (0083) Shows the output frequency at the fault that occurred most recently. Use U1-02 [Output Frequency] to monitor the actual output frequency. Unit: 0.01 Hz YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 259 : Not used (normal value of 0). bit4 : Not used (normal value of 0). bit5 : Not used (normal value of 0). bit6 : Not used (normal value of 0). bit7 : Fault relay MA/MB-MC YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 260 : d-axis current deviation bit3 : Motor lock at startup bit4 : Acceleration stall continue bit5 : Acceleration stall repeat bit6 : Not used (normal value of 0). bit7 : Not used (normal value of 0). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 261: U3: Fault History

    MEMOBUS/Modbus communications. Unit: 1 h CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV U3-15 ElapsedTime@5thFault No signal output available (080E) Shows the cumulative operation time when the fifth most recent fault occurred. Unit: 1 h YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 262: U4: Maintenance Monitors

    Shows the operation time of the electrolytic capacitors for the main circuit and control circuit as a percentage of the replacement life of the electrolytic capacitors. Use parameter o4-05 [Capacitor Maintenance Setting] to reset this monitor. Unit: 1% Note: Replace the electrolytic capacitor when this monitor is 90%. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 263 The peak hold output frequency will be cleared at the next startup and restart of the power supply. The drive keeps the value that was under hold during baseblock (during stop). Unit: 0.01 Hz YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 264 • 06: b1-17 = 0 [Run Command at Power Up = Disregard Existing RUN Command] is set. • 07: During baseblock while coast to stop with timer. • 08: Frequency reference is below E1-09 [Minimum Output Frequency] during baseblock. • 09: Waiting for the Enter command from PLC. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 265 10 V: 100% (0 V to +10 V) (1592) Shows the torque reference that the drive received from a serial communication option card or from MEMOBUS/Modbus communications as a decimal number. Unit: 0.1% YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 266: U5: Pid Monitors

    200 V Class: 10 V = 200 Vrms (0059) Shows the drive internal voltage reference for motor secondary current control (q-Axis). 400 V Class: 10 V = 400 Unit: 0.1 V Vrms (0 V to +10 V) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 267 Unit: 0.01% CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV U6-27 FeedFwd Estimate Spd 10 V = Maximum frequency (006D) Shows the feed forward estimated speed. (-10 V to +10 V) Expert Unit: 0.01% YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 268 Shows the contents of the most recent communication options fault (DeviceNet, Modbus TCP/IP, EtherNet/IP). CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV U6-99 Current Fault No signal output available (07F9) Shows the contents of current fault from communication options (DeviceNet, Modbus TCP/IP, EtherNet/IP). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 269: U8: Driveworksez Monitors

    Unit: The number of decimal points shown is set with Q2-23. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV U8-25 DWEZ Monitor 25 10 V = 100% (1968) Shows DWEZ Monitor 25. Unit: The number of decimal points shown is set with Q2-24. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 270 4 : Not used (normal value of 0) bit 5 : Not used (normal value of 0) bit 6 : Not used (normal value of 0) bit 7 : Not used (normal value of 0) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 271 1 : Remote DO10 bit 2 : Remote DO11 bit 3 : Remote DO12 bit 4 : Remote DO13 bit 5 : Remote DO14 bit 6 : Remote DO15 bit 7 : Remote DO16 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 272: Parameters That Change From The Default Settings With A1-02

    0.000 - 60.000 0.001 s 0.200 0.500 0.500 Time 1 ASR Proportional C5-03 0.00 - 300.00 0.01 0.02 20.00 20.00 Gain 2 ASR Integral C5-04 0.000 - 60.000 0.001 s 0.050 0.500 0.500 Time 2 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 273: Selection

    0.0 - 590.0 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz 0.0 Hz Detection Level Speed Agree L4-02 0.0 - 20.0 2.0 Hz 2.0 Hz 2.0 Hz 2.0 Hz 2.0 Hz Detection Width YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 274 OLV/PM AOLV/PM CLV/PM EZOLV DC Injection/Zero b2-01 0.0 - 10.0 0.5 Hz 1.0% 0.5% 0.5 Hz SpeedThreshold DC Inject Braking Time b2-04 0.00 - 10.00 0.01 s 0.00 0.00 0.00 0.00 at Stop YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 275 Determined by E5-01 Determined by E5-01 Determined by E5-01 Voltage E1-06 Base Frequency 0.0 - 590.0 0.1 Hz Determined by E5-01 Determined by E5-01 Determined by E5-01 E1-07 Mid Point A Frequency 0.0 - 590.0 0.1 Hz YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 276 The setting range is 0.0 to 40.0 when A1-02 = 6 or 7 [PM Advanced Open Loop Vector or PM Closed Loop Vector]. The default setting changes when C6-01 [Normal / Heavy Duty Selection] changes. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 277 • When A1-02 = 6 or 7 [PM Advanced Open Loop Vector or PM Closed Loop Vector], the minimum value is -100.0%. • When A1-02 = 8 [EZ Vector Control], the minimum value is -120.0 Hz. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 278: Parameters That Change From The Default Settings With E3-01

    Motor 2 Mid Point B E3-12 0.1 V Voltage 0.0 - 255.0 E3-13 Motor 2 Base Voltage 0.1 V This is the value for 200 V class drives. Double the value for 400 V class drives. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 279: Parameters Changed By E1-03 [V/F Pattern Selection]

    These values are the default settings for E1-04 to E1-10 and E3-04 to E3-10 [V/f Pattern for Motor 2]. These settings are the same as those for the V/f pattern when E1-03 = 1 [Const Trq, 60Hz base, 60Hz max]. The default setting varies depending on the setting of E5-01 [PM Motor Code Selection]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 280 These values are the default settings for E1-04 to E1-10 and E3-04 to E3-10 [V/f Pattern for Motor 2]. These settings are the same as those for the V/f pattern when E1-03 = 1 [Const Trq, 60Hz base, 60Hz max]. The default setting varies depending on the setting of E5-01 [PM Motor Code Selection]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 281 These values are the default settings for E1-04 to E1-10 and E3-04 to E3-10 [V/f Pattern for Motor 2]. These settings are the same as those for the V/f pattern when E1-03 = 1 [Const Trq, 60Hz base, 60Hz max]. The default setting varies depending on the setting of E5-01 [PM Motor Code Selection]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 282: Defaults By Drive Model And Duty Rating Nd/Hd

    18.5 18.5 18.4 (E4-06) Inductance E2-10 Motor Iron Loss (E4-10) PM Motor E5-01 1202 1202 1203 1203 FFFF FFFF 1205 1205 Code Selection Power Loss L2-02 Ride Through Time Minimum L2-03 Baseblock Time YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 283 Current Level Speed b3-08 Estimation ACR P Gain Direction b3-26 Determination 1000 1000 1000 1000 1000 1000 1000 1000 Level Energy Saving b8-03 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 Filter Time YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 284 Time @ Rated 0.145 0.145 0.145 0.154 0.154 0.168 0.168 0.175 Torque Overheat L8-02 °C Alarm Level Output Ground L8-09 Fault Detection Carrier L8-38 Frequency Reduction Hunting n1-01 Prevention Selection Hunting n1-03 Prevention Time Constant YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 285 Motor Line-to- E2-05 Line Ω 0.288 0.23 0.23 0.138 0.138 0.101 0.101 0.079 (E4-05) Resistance Motor E2-06 Leakage 15.5 19.5 19.5 17.2 17.2 15.7 20.1 19.5 (E4-06) Inductance E2-10 Motor Iron Loss (E4-10) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 286 2211 Normal / C6-01 Heavy Duty Selection Drive Model o2-04 (KVA) Hex. 0070 0072 0073 0074 Selection E2-11 Motor Rated Power (E4-11) V/f Gain b3-04 during Speed Search Speed Estimation b3-06 Current Level YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 287 L2-05 Detection Lvl (Uv1) Motor Accel L3-24 Time @ Rated 0.355 0.323 0.323 0.32 0.32 0.387 0.387 0.317 Torque Overheat L8-02 °C Alarm Level Output Ground L8-09 Fault Detection Carrier L8-38 Frequency Reduction YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 288 1.90 1.90 (C5-37) Carrier C6-02 Frequency Selection E2-01 Motor Rated Current (FLA) (E4-01) E2-02 Motor Rated 1.43 1.39 1.39 1.39 1.39 1.39 1.39 1.39 Slip (E4-02) E2-03 Motor No- 45.6 Load Current (E4-03) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 289 Prevention 0.50 0.50 0.50 0.50 1.00 1.00 1.00 1.00 High Fc Gain Motor Inertia n5-02 Acceleration 0.317 0.533 0.533 0.592 0.592 0.646 0.646 0.646 Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 290: Three-Phase 400 V Class

    PM Motor E5-01 1232 1232 1233 1233 1235 1235 1236 1236 Code Selection Power Loss L2-02 Ride Through Time Minimum L2-03 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time Undervoltage L2-05 Detection Lvl (Uv1) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 291 0.50 0.50 0.50 0.50 0.50 0.50 Filter Time Energy Saving b8-04 Coefficient 265.7 245.8 245.8 189.5 189.5 145.38 145.38 140.88 Value C5-17 Motor Inertia 0.0158 0.0158 0.0158 0.0255 0.026 0.037 0.037 0.053 (C5-37) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 292 Prevention 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 High Fc Gain Motor Inertia n5-02 Acceleration 0.145 0.154 0.154 0.168 0.168 0.175 0.175 0.265 Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 293 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time Undervoltage L2-05 Detection Lvl (Uv1) Motor Accel L3-24 Time @ Rated 0.265 0.244 0.244 0.317 0.317 0.355 0.355 0.323 Torque Overheat L8-02 °C Alarm Level YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 294 71.56 71.56 67.2 67.2 46.2 Value C5-17 Motor Inertia 0.220 0.273 0.273 0.333 0.333 0.490 0.49 0.90 (C5-37) Carrier C6-02 Frequency Selection E2-01 Motor Rated 52.3 65.6 65.6 79.7 79.7 Current (FLA) (E4-01) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 295 Prevention 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 High Fc Gain Motor Inertia n5-02 Acceleration 0.323 0.32 0.32 0.387 0.387 0.317 0.317 0.533 Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 296 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time Undervoltage L2-05 Detection Lvl (Uv1) Motor Accel L3-24 Time @ Rated 0.533 0.592 0.592 0.646 0.646 0.673 0.673 0.777 Torque Overheat L8-02 °C Alarm Level YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 297 Coefficient 30.13 30.57 30.57 27.13 27.13 21.76 21.76 21.76 Value C5-17 Motor Inertia 3.30 3.60 3.60 4.10 4.10 6.50 6.50 11.00 (C5-37) Carrier C6-02 Frequency Selection E2-01 Motor Rated Current (FLA) (E4-01) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 298 Prevention 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 High Fc Gain Motor Inertia n5-02 Acceleration 0.777 0.864 0.864 0.91 0.91 1.392 1.392 1.392 Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 299 Motor Accel Time @ L3-24 1.392 1.667 1.392 1.667 Rated Torque L8-02 Overheat Alarm Level °C Output Ground Fault L8-09 Detection Carrier Frequency L8-38 Reduction Hunting Prevention n1-01 Selection Hunting Prevention n1-03 Time Constant YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 300: 6-Phase/12-Pulse 400 V Class

    1.46 1.46 1.39 1.39 Slip (E4-02) E2-03 Motor No- Load Current (E4-03) Motor Line-to- E2-05 Line Ω 0.122 0.088 0.088 0.092 0.092 0.056 0.056 0.046 (E4-05) Resistance Motor E2-06 Leakage 19.9 (E4-06) Inductance YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 301 Prevention 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 High Fc Gain Motor Inertia n5-02 Acceleration 0.387 0.317 0.317 0.533 0.533 0.592 0.592 0.646 Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 302 Baseblock Time Powerloss V/f L2-04 Recovery Ramp Time Undervoltage L2-05 Detection Lvl (Uv1) Motor Accel L3-24 Time @ Rated 0.646 0.673 0.673 0.777 0.777 0.864 0.864 0.91 Torque Overheat L8-02 °C Alarm Level YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 303 Coefficient 27.13 21.76 21.76 21.76 21.76 23.84 21.76 23.84 Value C5-17 Motor Inertia 4.10 6.50 6.50 11.00 11.00 12.00 11.00 12.00 (C5-37) Carrier C6-02 Frequency Selection E2-01 Motor Rated Current (FLA) (E4-01) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 304 Prevention 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 High Fc Gain Motor Inertia n5-02 Acceleration 0.91 1.392 1.392 1.392 1.392 1.667 1.392 1.667 Time Parameters within parentheses are for motor 2. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 305: Mechanical Installation

    Moving the Drive..................... 311 Drive Watt Loss.......................313 Remove and Reattach the Keypad..............317 Install the Keypad in a Control Panel or Another Device......318 Removing/Reattaching Covers................324 Change the Drive Enclosure Type..............329 4.10 Installation Methods ....................330 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 306: Section Safety

    Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. Fire Hazard Do not put flammable or combustible materials on top of the drive and do not install the drive near flammable or combustible materials.
  • Page 307 If you install the drive in a dangerous environment, it can cause damage to the drive. Do not lift the drive with the covers removed. If the drive does not have covers, you can easily cause damage to the internal parts of the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 308: Installation Environment

    • When you install the drive between 2000 m to 4000m (6562 ft to 13123 ft) and ground the neutral point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point.

  • Page 309: Installation Position And Clearances

    Installation Position and Clearances Install the drive vertically for sufficient airflow to cool the drive. Note: Contact Yaskawa or a Yaskawa representative for more information about installing drive models on their side. A - Vertical installation B - Horizontal installation Figure 4.1 Installation Orientation...
  • Page 310 • Align the tops of drives that have different dimensions to help when you replace cooling fans. • Remove the top protective covers of all drives when you mount IP20/UL Type 1 drives side-by-side. Figure 4.4 IP20/UL Type 1 Drives Installed Side-by-Side YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 311: Moving The Drive

    4075 - 4720, T103 - T720 2138 - 2415 Allows horizontal suspension 4089 - 4720, T103 - T720 ■ Vertical Suspension To vertically suspend the drive with the hanging brackets, lift the drive with this procedure: YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 312 NOTICE: When you attach a horizontal lifting cable or chain to the drive, use a jig or pad between the wire and the drive. The wire can scratch the drive and cause damage to the drive. A - Hanging bracket (4) Figure 4.6 Horizontal Suspension YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 313: Drive Watt Loss

    The rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model 2004 2006 2008 2010 2012 12.2 2018 17.5 2021 2030 2042 2056 2070 2082 2110 2138 1083 2169 1279 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 314: Class

    1376 4109 5485 4720 1395 4198 5593 Table 4.4 Drive Watt Loss (Normal Duty) The rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model 4002 4004 4005 4007 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 315: 6-Phase/12-Pulse 400 V Class

    T168 1139 1491 T208 1385 1785 T250 1397 1887 T302 1985 2601 T371 2499 3137 T414 2212 2837 T477 2835 3746 T568 1042 3329 4371 T605 1184 4110 5294 T720 1203 4198 5401 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 316 1164 1553 T208 1406 1840 T250 1646 2240 T302 2158 2876 T371 2561 3255 T414 2423 3121 T477 1042 3329 4371 T568 1214 3989 5203 T605 1281 4572 5853 T720 1459 5184 6643 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 317: Remove And Reattach The Keypad

    Insert the keypad connector to its initial position. Put the bottom of the keypad into position first, then carefully push on the top of the keypad until the hook clicks into place. Figure 4.9 Reattach the Keypad YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 318: Install The Keypad In A Control Panel Or Another Device

    900-192-933-002) Note: Installation support sets are sold separately. If there are weld studs inside the control panel, use installation support set B. Contact Yaskawa or your nearest sales representative to make an order. NOTICE: Do not let unwanted objects, for example metal shavings or wire clippings, fall into the drive during drive installation. Put a temporary cover over the drive during installation.
  • Page 319 Use M3 screws (6 mm (0.2 in) depth cross-recessed pan head screws) to attach the keypad from the inside. Tighten the screws to a correct tightening torque: • M3 screws: 0.49 N∙m to 0.73 N∙m (4.34 in∙lb to 6.46 in∙lb) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 320 Mount to the Inside of Control Panel Installation support sets A or B (sold separately) are necessary for Internal/Flush-Mount installation. To order optional accessories, contact Yaskawa or your nearest sales representative. Note: • The installation procedure and panel cut-out dimensions are the same for mounting brackets A and B.
  • Page 321 Use the screws included with the installation support set to attach it. Tighten the screws to a correct tightening torque: • M3 screws: 0.49 N∙m to 0.73 N∙m (4.34 in∙lb to 6.46 in∙lb) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 322 • M4 screws: 0.98 N∙m to 1.33 N∙m (8.67 in∙lb to 11.77 in∙lb) A - M4 screws B - Enclosure panel Figure 4.18 Mount Mounting Bracket to the Interior of the Control Panel YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 323 Use the extension cable to connect the drive to the keypad. A - Extension cable D - Keypad B - Communications connector E - Cable connector C - Drive Figure 4.19 Connecting the Drive and Keypad with the Extension Cable YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 324: Removing/Reattaching Covers

    A - Keypad C - Holder B - Keypad connector Figure 4.20 Remove the Keypad and Keypad Connector Loosen the front cover screws. Figure 4.21 Loosen the Front Cover Screws YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 325: Removing/Reattaching The Cover Using Procedure B

    Vdc. When all indicators are OFF, remove the covers before measuring for dangerous voltages to make sure that the drive is safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 326 B - Unhook the tabs found on the sides of the front cover. Figure 4.26 Pull Forward to Remove the Front Cover Remove the front cover from the drive. Figure 4.27 Remove the Front Cover YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 327 CAUTION! Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. Figure 4.30 Loosen the Terminal Cover Mounting Screws YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 328 • Make sure that you do not pinch wires or signal lines between the wiring cover and the drive before you reattach the cover. • Tighten the screws to a tightening torque of 0.98 N∙m to 1.33 N∙m (8.67 lbf∙in to 11.77 lbf∙in). Figure 4.32 Reattach the Terminal Cover YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 329: Change The Drive Enclosure Type

    Different drives use different UL Type 1 kits. Refer to Table 4.12 to find the kit for your drive. Contact Yaskawa or your nearest sales representative for more information about UL Type 1 kits. Table 4.12 UL Type 1 Kits by Drive Model...

  • Page 330: Installation Methods

    Table 4.13 External Heatsink Attachment Drive Model Model 2004 - 2042 900-193-209-001 4002 - 4023 2056 900-193-209-002 4031, 4038 2070, 2082 900-193-209-003 4044, 4060 2110 - 2415 4075 - 4720 T103 - T720 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 331 (9.17) 2006 (5.51) (11.57) (5.43) (1.50) (4.02) (4.02) (0.63) (0.12) (11.10) (0.91) (0.24) (1.02) (0.24) (5.28) (9.17) 2008 (5.51) (11.57) (5.43) (1.50) (4.02) (4.02) (0.63) (0.12) (11.10) (0.91) (0.24) (1.02) (0.24) (5.28) (9.17) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 332 (9.17) 4012 (5.51) (11.57) (5.43) (2.87) (4.02) (4.02) (0.63) (0.12) (11.10) (0.91) (0.24) (1.02) (0.24) (5.28) (9.17) 4018 (5.51) (11.57) (5.43) (2.87) (4.02) (4.02) (0.63) (0.12) (11.10) (0.91) (0.24) (1.02) (0.24) (5.28) (9.17) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 333 (1.24) (0.55) (1.24) (0.51) (16.38) (27.95) 4414 31.5 31.5 T414 (17.32) (31.50) (10.00) (8.58) (14.57) (12.20) (0.91) (0.47) (30.43) (1.24) (0.55) (1.24) (0.51) (16.38) (27.95) The attachment for external heatsink installation is necessary. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 334 (0.71) (0.47) (7.05) (8.86) (43.70) (1.34) (0.59) (1.34) (0.59) (19.13) (41.02) 4568 1136 1110 1042 T568 (20.08) (44.72) (10.24) (8.66) (17.72) (15.91) (0.71) (0.47) (7.05) (8.86) (43.70) (1.34) (0.59) (1.34) (0.59) (19.13) (41.02) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 335 (0.59) (19.13) (41.02) 4720 1136 1110 1042 T720 (20.08) (44.72) (10.24) (8.66) (17.72) (15.91) (0.71) (0.47) (7.05) (8.86) (43.70) (1.34) (0.59) (1.34) (0.59) (19.13) (41.02) The attachment for external heatsink installation is necessary. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 336 4.10 Installation Methods YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 337: Electrical Installation

    5.12 Improve the Power Factor ..................415 5.13 Prevent Switching Surge..................416 5.14 Decrease Noise .......................417 5.15 Short Circuit Protection Requirements for UL Listing .........419 5.16 External EMC Noise Filter Selection..............423 5.17 Wiring Checklist .....................425 5.18 Motor Application Precautions ................427 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 338: Section Safety

    Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 339 If you do not read and obey the manual or if personnel are not qualified, it can cause damage to the drive and braking circuit. Make sure that all connections are correct after you install the drive and connect peripheral devices. Incorrect connections can cause damage to the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 340 • Do not use unshielded wire for control wiring. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive. Unshielded wire can cause electrical interference and unsatisfactory system performance. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 341: Electrical Installation

    Motor winding and insulation failure can occur. Note: Do not connect the AC control circuit ground to the drive enclosure. Failure to obey can cause incorrect control circuit operation. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 342 L5-02 = 1 [Fault Contact at Restart Select = Always Active] to de-energize the drive. Be careful when you use a cut-off sequence. The default setting for L5-02 is 0 [Active Only when Not Restarting]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 343 A junction terminal is necessary to connect wires that are less than the applicable gauge to the drive. Contact Yaskawa or your nearest sales representative for more information about selection and installation of the junction terminal.
  • Page 344 5.2 Electrical Installation ■ Standard Connection Diagram for 6-Phase/12-Pulse Drives Figure 5.2 Standard Drive Connection Diagram: 6-Phase/12-Pulse Drives YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 345 A junction terminal is necessary to connect wires that are less than the applicable gauge to the drive. Contact Yaskawa or your nearest sales representative for more information about selection and installation of the junction terminal.

  • Page 346: Main Circuit Wiring

    B - Connect to the drive ground terminal. E - Use R, S, T for input power supply. C - Ground the motor case. F - Input Protection (Fuses or Circuit Breakers) Figure 5.3 Wiring the Main Circuit and Motor YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 347: Configuration Of Main Circuit Terminal Block

    4075 European terminal Figure 5.11 4089 European terminal Figure 5.12 2138, 4103 European terminal Figure 5.13 2169, 2211, 4140, 4168 European terminal Figure 5.14 2257, 2313, 4208 to 4302 Screw terminal Figure 5.15 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 348 Figure 5.22 The ground terminal is a screw terminal. Figure 5.5 Configuration of Main Circuit Terminal Block (2004 - 2042, 4002 - 4023) Figure 5.6 Configuration of Main Circuit Terminal Block (2056, 4031, 4038) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 349 5.3 Main Circuit Wiring Figure 5.7 Configuration of Main Circuit Terminal Block (2070, 2082) Figure 5.8 Configuration of Main Circuit Terminal Block (4044) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 350 5.3 Main Circuit Wiring Figure 5.9 Configuration of Main Circuit Terminal Block (4060) Figure 5.10 Configuration of Main Circuit Terminal Block (2110) Figure 5.11 Configuration of Main Circuit Terminal Block (4075) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 351 • 2169, 2211: You cannot use terminal B2. Terminal symbol display “+3/B1” shows terminal +3. • 4140, 4168: Terminal symbol display “+3/B1” shows terminal B1. Figure 5.14 Configuration of Main Circuit Terminal Block (2169, 2211, 4140, 4168) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 352 Figure 5.15 Configuration of Main Circuit Terminal Block (2257, 2313, 4208 - 4302) R/L1 T/L3 Figure 5.16 Configuration of Main Circuit Terminal Block (2360, 2415, 4371, 4414) Figure 5.17 Configuration of Main Circuit Terminal Block (4477 - 4720) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 353 5.3 Main Circuit Wiring Figure 5.18 Configuration of Main Circuit Terminal Block (T103) Figure 5.19 Configuration of Main Circuit Terminal Block (T140, T168) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 354 5.3 Main Circuit Wiring Figure 5.20 Configuration of Main Circuit Terminal Block (T208 - T302) Figure 5.21 Configuration of Main Circuit Terminal Block (T371, T414) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 355: Main Circuit Terminal Functions

    • 400 V: C class grounding (ground to 10 Ω or less) Note: Use terminals - and B1 to connect a CDBR-type control unit to drive models 2004 to 2138 and 4002 to 4168 that have built-in braking transistors. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 356: Wire Selection

    2138 and 4002 to 4168). Use terminals +3 and - to connect braking units to drives that do not have built-in braking transistors. • Refer to “Yaskawa AC Drive Option Braking Unit, Braking Resistor Unit Instruction Manual (TOBPC72060001)” for information about wire gauges and tightening torques to connect braking resistor units or braking units.
  • Page 357 • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, +3, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 358 (19.8 - 22) 14 - 10 14 - 10 1.5 - 1.7 B1, B2 (2.5 - 6.0) (2.5 - 6.0) (13.5 - 15) 12 - 8 1.2 - 1.5 (4.0 - 10) (10.6 - 13.3) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 359 (45 - 49) 14 - 6 14 - 6 1.5 - 1.7 B1, B2 (2.5 - 16) (2.5 - 16) (13.5 - 15) 6 - 4 5.4 - 6.0 (16 - 25) (47.8 - 53.1) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 360 (177) 4 - 1/0 × 2P 1/0 × 2P 1/0 × 2P (25 - 50 × 2P) (50 × 2P) (177) 3 - 350 18 - 23 (25 - 185) (159 - 204) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 361 Terminals - and +1 have two screws. The Recommended Gauge is the wire gauge for one terminal. A junction terminal is necessary to connect a braking unit (CDBR-series) to terminals - and +3. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 362 (19.8 - 22) 14 - 10 14 - 10 1.5 - 1.7 B1, B2 (2.5 - 6.0) (2.5 - 6.0) (13.5 - 15) 14 - 8 1.2 - 1.5 (2.5 - 10) (10.6 - 13.3) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 363 (45 - 49) 14 - 8 14 - 8 1.5 - 1.7 B1, B2 (2.5 - 10) (2.5 - 10) (13.5 - 15) 10 - 6 5.4 - 6.0 (6.0 - 16) (47.8 - 53.1) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 364 (89 - 107) 14 - 3 10 - 3 3 - 3.5 B1, B2 (2.5 - 25) (6.0 - 25) (27 - 31) 6 - 4 5.4 - 6.0 (16 - 25) (47.8 - 53.1) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 365 (177) 4 - 1/0 × 2P 1/0 × 2P 1/0 × 2P (25 - 50 × 2P) (50 × 2P) (177) 2 - 350 18 - 23 (35 - 185) (159 - 204) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 366 (310) 2 - 4/0 × 4P 4/0 × 4P 4/0 × 4P (35 - 95 × 4P) (95 × 4P) (310) 2/0 - 300 32 - 40 (70 - 150) (283 - 354) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 367 U/T1, V/T2, W/T3 1/0 × 2P (25 - 95) (177) T208 4 - 2/0 -, +3 1/0 × 2P (25 - 70) (177) 4 - 350 18 - 23 (25 - 185) (159 - 204) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 368 U/T1, V/T2, W/T3 4/0 × 4P (95 - 150) (310) T568 2 - 250 -, +3 3/0 × 4P (35 - 120) (310) 2/0 - 300 32 - 40 (70 - 150) (283 - 354) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 369: Main Circuit Terminal And Motor Wiring

    • When you connect to a PM motor, it can be necessary to adjust the overcurrent detection. ■ Ground Wiring Follow the precautions to wire the ground for one drive or a series of drives. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 370 NOTICE: Do not use the negative DC bus terminal “-” as a ground terminal. This terminal is at high DC voltage potential. Incorrect wiring connections can cause damage to the drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 371 2110 - 2138, 4060 - 4168 Figure 5.26 2169 - 2415, 4208 - 4414 Figure 5.27 4477 - 4720 Figure 5.28 T103 - T168 Figure 5.29 T208 - T720 Figure 5.24 Drive Main Circuit Configuration 1 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 372 5.3 Main Circuit Wiring Figure 5.25 Drive Main Circuit Configuration 2 Figure 5.26 Drive Main Circuit Configuration 3 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 373 5.3 Main Circuit Wiring Figure 5.27 Drive Main Circuit Configuration 4 Figure 5.28 Drive Main Circuit Configuration 5 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 374: Protection Of Main Circuit Terminals

    ◆ 6-Phase/12-Pulse Rectification ■ Installing Transformer Install a 6-Phase/12-Pulse isolation transformer with output windings phase-shifted by 30 electrical degrees or install a Hybrid 6-Phase topology on the power supply. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 375 NOTICE: Damage to Equipment. Set L8-05 = 4 [Input Phase Loss Protection Sel = Enabled] to detect input phase loss. If L8-05 ≠ 4, it can cause damage to the drive main circuit from input phase loss. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 376 D - Delta to Wye transformer H - Motor Figure 5.32 Main Circuit Terminal Connections, Standard Hybrid 12-Pulse System Note: Refer to local codes for correct branch circuit protection (BCP) on the primary side of the 6-Phase/12-Pulse transformer. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 377: Main Circuit Terminal Block Wiring Procedure

    • If you use power tools to tighten the terminal screws, use a low speed setting (300 to 400 r/min). Failure to obey can cause damage to the terminal screws. • Users can purchase wiring tools from Yaskawa. Contact Yaskawa or your nearest sales representative for more information.
  • Page 378 (10.6 - 26.6 lbf∙in)) SF-BIT-SL 1,2X6,5-70 PHOENIX CONTACT Wire Gauge ≥ Wire Gauge ≥ 30 mm 30 mm (AWG 8): (AWG 8): - 4.1 - 4.5 N∙m *2 *3 (36.3 - 39.8 lbf∙in) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 379 Put the end of a prepared wire into the terminal block. Figure 5.37 Install the Electrical Wire Note: If there is a jumper between terminals +1 and +2, loosen the terminal block screws and remove the jumper before wiring the terminals. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 380 • Make sure that the clipped section does not cause damage to the wires. • If you use wires that are not specified by Yaskawa, the protective enclosure could lose its IP20 protective level, although the wiring cover is correct. Contact Yaskawa or your nearest sales representative for more information.

  • Page 381: Wire The Main Circuit Terminal Block With Procedure B

    • After the wiring, do not twist or shake the electrical wires too much. • Be sure to use only wires with the correct size, stripped wire length, and tightening torque as specified by Yaskawa. • Use tools that fit the shape of the screw head to tighten and loosen the terminal block screws.
  • Page 382 • Make sure that the clipped section does not cause damage to the wires. • Although the wiring cover is correct, if you use wires that are not specified by Yaskawa, the drive will not keep its IP20 protective level.
  • Page 383 Attach the wiring cover and terminal block cover to their initial positions and tighten the screws on the terminal block cover. Note: 6-Phase/12-pulse drives (models: Txxx) do not have the wiring covers. Figure 5.46 Reattach the Wiring Cover Put the terminal cover back in its initial position. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 384: Control Circuit Wiring

    Wire the drive control circuit as shown in Figure 5.47. Figure 5.47 Control Circuit Connection Diagram Connect a 24 V Control power input supply to terminals PS-AC to operate the control circuit while the main circuit power supply is OFF. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 385: Control Circuit Terminal Block Functions

    NOTICE: Damage to Equipment. Do not energize and de-energize the drive more frequently than one time each 30 minutes. If you frequently energize and de-energize the drive, it can cause drive failure. ■ Input Terminals Refer to Table 5.7 for a list of input terminals and functions. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 386 Set DIP switch S4 to “PTC” and set DIP switch S1-3 to “V” to set terminal A3 for PTC input. Frequency reference common E (G) Connecting shielded cable ■ Output Terminals Refer to Table 5.8 Table 5.9 for a list of Output terminals and functions. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 387 (Zero Speed) Note: Do not set functions that frequently switch ON/OFF to MFDO (M1 to M6) because this will decrease the performance life of the relay contacts. Yaskawa estimates switching life at MFDO 200,000 times (assumes 1 A, resistive load).
  • Page 388 FLASH] to identify the software version. When you use MFDI and a Digital Input option (DI-A3), wire the terminals as shown in Wiring MFDI Terminals on page 389 Wiring Digital Input Option (DI-A3) on page 389. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 389 Note: Yaskawa recommends that you use different external power supplies for the external power supply input terminals (PS-AC) and MFDI selection common terminal (SC) / Input signal common terminal (SC). Wiring MFDI Terminals If you de-energize the main circuit power supply, the MFDI terminals will not operate, even when you connect the external 24 V power supply to terminals PS-AC.

  • Page 390: Control Circuit Terminal Configuration

    D - Terminal block (TB2-1) Figure 5.50 Control Circuit Terminal Arrangement The tightening torque for the terminal screws is shown on the reverse side or the lower front side of the front cover. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 391 Attach an insulated sleeve when you use crimp ferrules. Refer to Table 5.14 for the recommended external dimensions and model numbers of crimp ferrules. Use the CRIMPFOX 6, a crimping tool made by PHOENIX CONTACT. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 392: Wiring The Control Circuit Terminal

    You can temporarily store the LED status ring board with the temporary placement holes on the drive. The location of the temporary placement holes is different on different drive models. A - Drive front C - Temporary placement holes B - LED status ring board Figure 5.54 Remove the LED Status Ring Board YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 393 • Do not use control circuit wiring that is longer than 50 m (164 ft) to supply the analog frequency reference from a remote source. If the control circuit wiring is too long, it can cause unsatisfactory system performance. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 394: Switches And Jumpers On The Terminal Board

    Switches and Jumpers on the Terminal Board The terminal board has switches to adapt the drive I/Os to the external control signals as shown in Figure 5.60. Set the switches to select the functions for each terminal. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 395 DIP switch S1-2 Sets the input signal type (voltage/current). I (current input) DIP switch S1-3 Sets the input signal type (voltage/current). V (voltage input) DIP switch S4 Sets MFAI or PTC input. AI (analog input) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 396: Control I/O Connections

    4.0 kΩ or more 8 V or more 10 kΩ or more 10 V or more Note: Use the formula in Figure 5.61 to calculate the necessary load resistance (kΩ) to increase output voltage V (V). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 397: Set Input Signals For Mfai Terminals A1 To A3

    1: -10 V to +10 V/-100% to 100% (input impedance: 20 kΩ) S1-2 H3-09 2: 4 mA to 20 mA/0% to 100% (input impedance: 250 Ω) Current input (Default) 3: 0 mA to 20 mA/0% to 100% (input impedance: 250 Ω) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 398: Set Mfai Terminal A3 To Ptc Input

    Set the signal type for terminals AM and FM to voltage or current output. Use jumper switch S5 and H4-07, H4-08 [Terminal FM Signal Level Select, Terminal AM Signal Level Select] to set the signal type. Figure 5.65 Location of Jumper Switch S5 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 399: Switch On Termination Resistor For Memobus/Modbus Communications

    This drive has a built-in termination resistor for the RS-485 interface. Figure 5.66 Location of DIP Switch S2 Table 5.17 MEMOBUS/Modbus Communications Termination Resistor Setting DIP Switch S2 Description The built-in termination resistor is ON. OFF (Default) The built-in termination resistor is OFF. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 400: Connect The Drive To A Pc

    You can use a USB cable (USB 2.0, type: A - mini-B) to connect the drive to a type-A USB port on a PC. After you connect the drive to the PC, you can use Yaskawa DriveWizard Industrial software to monitor drive performance and manage parameter settings.

  • Page 401: External Interlock

    Drive Ready and Fault output signals to interlock with the controller. Terminal Output Signal Parameter Settings for Output Signal MA, MB, MC Fault M1-M2 Drive Ready H2-01 = 6 Figure 5.69 Interlock Circuit Example YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 402: Braking Resistor Installation

    To connect a Yaskawa ERF series braking resistor to the drive, set L8-01 = 1 [Enabled]. To use a non-ERF type braking resistor, connect a thermal overload relay between the drive and the braking resistor, and set a circuit to de-energize the drive at the trip contacts of the thermal overload relay.

  • Page 403: Install A Braking Unit Connection: Cdbr-Type

    This table shows recommended junction terminals. Contact Yaskawa or your nearest sales representative for more information about selection and installation of the junction terminal.
  • Page 404 Figure 5.75 Specified Wire Gauge This is the applicable wire gauge when you use a braking unit other than Yaskawa braking unit (CDBR-type). This is the applicable wire gauge when you use the same wires for terminals - and +3.
  • Page 405 2 - 4/0 × 4P Figure 5.78 This is the applicable wire gauge when you use a braking unit other than Yaskawa braking unit (CDBR-type). This is the applicable wire gauge when you use the same wires for terminals - and +3.
  • Page 406 A - Cutaway section B - Use a diagonal-cutting pliers to clip this area. Figure 5.76 Cutaway Sections Cut away either of the two portions: terminal - or terminal +3. You may cut away either portion. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 407 Figure 5.79 Remove the Wiring Cover Examine the signal from the wired terminal and use a diagonal-cutting pliers to remove areas of the wiring cover cutaway section. Note: 6-Phase/12-pulse drives (models: Txxx) do not have the wiring covers. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 408 • Make sure that the clipped section does not cause damage to the wires. • If you use wires that are not specified by Yaskawa, the protective enclosure could lose its IP20 protective level, although the wiring cover is correct. Contact Yaskawa or your nearest sales representative for more information.
  • Page 409 Figure 5.84 Tighten the Terminal Block Nut Attach the wiring cover and terminal block cover to their initial positions and tighten the screws on the terminal block cover. Note: 6-Phase/12-pulse drives (models: Txxx) do not have the wiring covers. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 410: Connect Braking Units In Parallel

    Figure 5.86 Connect Braking Units in Parallel ◆ Dynamic Braking Option Overload Protection To prevent overheating the dynamic braking option, set a sequence to de-energize the drive at the trip contacts of the thermal overload relay. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 411 WARNING! Fire Hazard. When you use a braking unit, use a thermal relay on the braking resistors and set a fault contact output for the braking resistor unit to disconnect drive main power through an input contactor. Incorrect braking circuit protection can cause the resistors to become too hot and cause serious injury or death. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 412: Drive Wiring Protection

    To prevent damage and injury to personnel and drives, use a high-frequency GFCI that is rated for AC and DC power supplies. Note: Yaskawa recommends these GFCIs, which are designed to operate with high frequencies: • Mitsubishi Electric Corporation, NV series • Schneider Electric, NS series You can use a molded-case circuit breaker (MCCB) as a replacement for a GFCI that is upstream in the power supply system.

  • Page 413: Dynamic Braking Option, Motor Protection

    When a motor with a shaft-driven fan operates at low speeds, the cooling capacity decreases. This can cause the motor to overheat when the load current is in the motor rated value. Enable the electronic thermal protection in the drive when possible to prevent this problem. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 414 Make sure that you know the local codes for electrical wiring, then adjust the electrothermal settings. Incorrect thermal relay adjustment and incorrect wiring can cause serious injury or death. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 415: Improve The Power Factor

    DC link choke. A - Power supply C - Drive B - MCCB D - DC link choke Figure 5.90 DC Link Choke Connection Example YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 416: Prevent Switching Surge

    • Electromagnetic relays • Magnetic valves • Solenoids • Magnetic brakes. Always use a surge protective device or diode with inductive loads. Note: Do not connect a surge protective device to the drive output side. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 417: Decrease Noise

    In addition to installing a noise filter, you can also run all wiring through a grounded metal conduit to decrease inductive noise occurring at the output side. Put the cables a minimum of 30 cm (11.8 in) away from the signal line to prevent induced noise. Ground the cables to metal conduits. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 418 A - Steel box E - Noise filter B - Power supply F - Shielded motor cable C - Noise filter G - Motor D - Drive Figure 5.94 Decrease Radio Frequency Interference YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 419: Short Circuit Protection Requirements For Ul Listing

    If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 420 FWH-250A FWH-275A 2138 10121 or FWH-300A FWH-275A 2169 10121 or FWH-350A FWH-325A 2211 10121 or FWH-450A 2257 FWH-600A 14657 FWH-700A 2313 14657 or FWH-800A FWH-800A 2360 52800 or FWH-1000A 2415 FWH-1000A 52800 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 421 5.15 Short Circuit Protection Requirements for UL Listing Table 5.22 Required Short Circuit Protection for GA800 AC Drives (408 V Class) Protected Enclosure Not Required Ventilated Protected Enclosure Required Drive Class RK1 Semiconductor Fuse Class CC, J or T Class CC, J or T...
  • Page 422 5.15 Short Circuit Protection Requirements for UL Listing Semiconductor Protection Fuse Semiconductor Protection Fuse Drive Model Drive Model Manufacturer: EATON/Bussmann Manufacturer: EATON/Bussmann FWH-300A FWH-600A T250 T477 FWH-350A FWH-600A T302 T568 T371 FWH-400A T605 FWH-800A FWH-450A FWH-800A T414 T720 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 423: External Emc Noise Filter Selection

    Manufacturer 4002A B84743A0008R176 4004A B84743A0008R176 4005A B84743A0008R176 4007A B84743A0017R176 4009A B84743A0017R176 4012A B84743A0017R176 4018A B84743A0033R176 4023A B84743A0033R176 4031A B84743A0044R176 4038A B84743A0060R176 4044A B84743A0060R176 4060A B84743A0060R176 4075A B84243A6083Z000 4089A B84243A6120Z000 4103A B84243A6120Z000 4140A B84243A6180Z000 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 424 Table 5.26 External EMC Noise Filter for 6-Phase/12-Pulse 400 V Class Model EMC Noise Filter Model Manufacturer B84743A0060R176 T103A T140A B84243A0083Z000 B84243A0120Z000 T168A B84243A0120Z000 T208A B84243A0180Z000 T250A B84243A0180Z000 T302A T371A B84743A0300R176 B84743A0300R176 T414A B84743B0410S176 T477A B84743B0410S176 T568A B84743B0410S176 T605A T720A B84743B0410S176 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 425: Wiring Checklist

    For 3-Wire sequence, set parameters for MFDI terminals and wire control circuits. Correctly install any options. Examine the drive for other wiring errors. Only use a multimeter to check wiring. Tighten the control circuit terminal screws of the drive to a correct tightening torque. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 426 Make sure that you isolate the control circuit wiring from main circuit wiring in the control panel or in a duct. Make sure that control circuit wiring is not longer than 50 m (164 ft). Make sure that Safe Disable input wiring is not longer than 30 m (98 ft). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 427: Motor Application Precautions

    In these conditions, decrease the load torque of the motor in the low-speed range. Figure 5.95 shows the permitted load characteristics for a Yaskawa standard motor. When 100% continuous torque is necessary at low speeds, use a motor designed to operate with a drive. A - 25% ED (or 15 min)

  • Page 428: Precautions For Pm Motors

    • The quantity of generated starting torque changes when the control method and motor type change. Verify the starting torque, permitted load characteristics, impact load tolerance, and speed control range before you set up the motor with the drive. Contact Yaskawa or your nearest sales representative to use a motor that does not meet these specifications.

  • Page 429: Notes On The Power Transmission Mechanism

    If you operate at frequencies higher than the rated frequency, it can cause problems with the power transmission mechanism. These problems include audible noise, decreased service life, and decreased durability. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 430 5.18 Motor Application Precautions YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 431: Startup Procedure And Test Run

    Items to Check before Starting Up the Drive...........447 Keypad Operation ....................449 Automatic Parameter Settings Optimized for Specific Applications (Application Presets).....................487 Auto-Tuning ......................489 Test Run ........................498 6.10 Fine Tuning during Test Runs (Adjust the Control Function).....500 6.11 Test Run Checklist ....................507 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 432: Section Safety

    Deactivate the Run command before you switch from Programming Mode to Drive Mode. If you switch from Programming Mode to Drive Mode and there is an active Run command, the motor will rotate and the equipment can suddenly start. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 433: Keypad Components And Functions

    • LOCAL: Use the keypad to operate the drive. Use the keypad to enter Run/Stop commands and the frequency reference command. • REMOTE: Use the control circuit terminals or serial transmission to operate the drive. Use the frequency reference source entered in b1-01 and the Run command source selected in b1-02. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 434 Existing RUN Command], the drive can start suddenly. Before you change the control source, remove all personnel from the area around the drive, motor, and load. Sudden starts can cause serious injury or death. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 435: Lcd Display

    Function keys 1 to 3 (F1 to The function names shown in this area will change when the selected screen changes. Push one of the function keys on the keypad to do the function. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 436: Indicator Leds And Drive Status

    The control circuit terminal or serial transmission device controls the Run command (REMOTE Mode). ■ LED Flashing Statuses for information about the differences between flashing and “flashing quickly”. Refer to Figure 6.3 Figure 6.3 LED Flashing Statuses Figure 6.4 Relation between RUN indicator and Drive Operation YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 437: Keypad Mode And Menu Displays

    6.2 Keypad Components and Functions ◆ Keypad Mode and Menu Displays Figure 6.5 Keypad Functions and Display Levels YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 438 Saves parameters to the keypad as backup. Parameter Backup/Restore Shows modified parameters and fault history. Programming Mode Modified Parameters/Fault Log Auto-Tunes the drive. Auto-Tuning Initial Setup Screen Changes initial settings. Sets data logs and backlight. Diagnostic Tools YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 439: Led Status Ring

    • The drive is set to coast-to-stop with timer (b1-03 = 3 [Stopping Method Selection = Coast to Stop with Timer]), and the Run command is disabled then enabled during the Run wait time. The motor is stopped. Refer to Figure 6.6 for the difference between “flashing” and “flashing quickly”. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 440 6.3 LED Status Ring Figure 6.6 LED Flashing Statuses Figure 6.7 Relation between RUN LED and Drive Operation YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 441: Start-Up Procedures

    Flowchart A shows a basic start-up sequence to connect and run a motor with a minimum of setting changes. Settings can change when the application changes. Use the drive default parameter settings for basic applications where high precision is not necessary. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 442 6.4 Start-up Procedures Figure 6.8 Basic Steps before Startup YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 443: Sub-Chart A-1: Induction Motor Auto-Tuning And Test Run Procedure

    6.4 Start-up Procedures ◆ Sub-Chart A-1: Induction Motor Auto-Tuning and Test Run Procedure Figure 6.9 Induction Motor Auto-Tuning and Test Run Procedure YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 444: Sub-Chart A-2: Pm Motor Auto-Tuning And Test Run Procedure

    WARNING! Crush Hazard. Test the system to make sure that the drive operates safely after you wire the drive and set parameters. If you do not test the system, it can cause damage to equipment or serious injury or death. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 445 6.4 Start-up Procedures Figure 6.10 PM Motor Auto-Tuning and Test Run Procedure For Yaskawa PM motors (SMRA-series, SSR1-series, or SST4-series), set E5-01 (Motor Code). For PM motors from a different manufacturer, set E5-01 = FFFF. Be sure to release the holding brake before doing Inertia Tuning.

  • Page 446: Subchart A-3: Ez Open Loop Vector Control Test Run Procedure

    Subchart A-3: EZ Open Loop Vector Control Test Run Procedure Subchart A-3 gives the setup procedure to run a PM motor in EZ Open Loop Vector Control. Figure 6.11 Procedure for Test Run of EZ Open Loop Vector Control Method YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 447: Items To Check Before Starting Up The Drive

    [Home] from a different screen than the HOME screen. Note: Make sure that you use a keypad that has a flash number of 1004 or later. Keypads that have a flash number of 1003 or earlier will not show characters correctly. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 448: Make The Initial Settings

    If you select [NO], the keypad will not show the Initial Setup screen each time the drive is energized, starting with the next time. Push [Home]. The display shows the HOME screen. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 449: Keypad Operation

    [HOME], the keypad goes back to the home screen. Note: When a fault, minor fault, or an error occurs, push to show the content of the fault. Push again to show the standard monitor (Ux- xx). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 450: Show The Monitor

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown on , push (Back) to show [Home] on Push (Menu). Push to select [Monitors], then push Push to select [Standard Monitor], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 451: Set Custom Monitors

    • The keypad will show [Home] in the top right corner when the HOME screen is active. • If the keypad does not show [Home] on , push (Back) to show [Home] on Push (Menu). Push to select [Monitors], then push Push to select [Custom Monitor], then push (Setup). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 452: Show Custom Monitors

    , push [Back] to show [Home] on Push [Menu]. Push to select [Monitors], then push Push to select [Custom Monitor], then push The keypad shows the selected monitor as shown in this figure. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 453: Set The Monitors To Show As A Bar Graph

    , push [Back] to show [Home] on Push [Menu]. Push to select [Monitors], then push Push to select [Bar Graph], then push [Setup]. Push to select the location to store the monitor, then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 454: Show Monitors As Bar Graphs

    • If the screen does not show [Home] for , push (Back), and then push to show [Home]. Push (Menu). Push to select [Monitors], then push Push to select [Display Bar Graph], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 455: Set The Monitors To Show As Analog Gauges

    Monitor Set the x-xx part of the Ux-xx. For example, to show monitor U1-01 [Frequency Reference], set it to "101" as shown in this figure. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 456: Display Monitors As An Analog Gauge

    [Analog Gauge], then push It will be displayed as follows. ◆ Set Monitoring Items to be Shown as a Trend Plot You must set the items in this figure to display as a trend plot. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 457 • If [Home] is not shown on , push [Back] to show [Home] on Push [Menu]. Push to select [Monitors], then push Push to select [Trend Plot], then push [Setup]. Push to select [Custom Monitor 1], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 458 [Default] to set the parameters to factory defaults. • Push [Min/Max] to move between the minimum value and maximum value. Push to keep the changes. Push to select [Trend Plot 1 Scale Maximum Value], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 459 • The keypad will show [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push (Back) to show [Home] on Push (Menu). Push to select [Monitors], then push Push to select [Trend Plot], then push (Setup). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 460: Show Monitor Items As A Trend Plot

    • The keypad will [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push [Back] to show [Home] on Push [Menu]. Push to select [Monitors], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 461: Change Parameter Setting Values

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown above the , push (Back). Push (Menu). Push to select [Parameters], then push Push to select [C Tuning], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 462: Examine User Custom Parameters

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown on , push (Back) to show [Home] on YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 463 , select the parameter to edit, then push Push to select the digit, then push to change the value. When you are done changing the value, push The parameter setting procedure is complete. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 464: Save A Backup Of Parameters

    (Back) to show [Home] on Push (Menu). Push to select [Parameter Backup/Restore], then push Push to select the items to back up, then push Push to select [Backup (drive → keypad)], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 465: Write Backed-Up Parameters To The Drive

    (Back), and then push to show [Home]. Push (Menu). Push to select [Parameter Backup/Restore], then push Push to select the item to restore, then push Push to select [Restore (keypad → drive)], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 466: Verify Keypad Parameters And Drive Parameters

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If the screen does not show [Home] for , push (Back), and then push to show [Home]. Push (Menu). Push to select [Parameter Backup/Restore], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 467: Delete Parameters Backed Up To The Keypad

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If the screen does not show [Home] for , push (Back), and then push to show [Home]. Push (Menu). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 468: Check Modified Parameters

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown on , push (Back) to show [Home] on Push (Menu). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 469 [Modified Parameters], then push Push Push to show the parameter to examine. To re-edit a parameter, push , select the parameter to edit, then push Push to select the digit, then push to change the value. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 470: Restore Modified Parameters To Defaults

    • If [Home] is not shown on , push (Back) to show [Home] on Push (Menu). Push to select [Modified Param / Fault Log], then push Push to select [Modified Parameters], then push Push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 471: Show Fault History

    • The keypad will show [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push (Back) to show [Home] on Push (Menu). Push to select [Modified Param / Fault Log], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 472: Auto-Tuning The Drive

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If the screen does not show [Home] for , push (Back), and then push to show [Home]. Push (Menu). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 473 When the keypad shows the Auto-Tuning start screen, push Auto-Tuning starts. When doing Rotational Auto-Tuning, the motor will stay stopped for approximately one minute with power energized and then the motor will start to rotate. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 474: Set The Keypad Language Display

    • The keypad will show [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push (Back), to show [Home] on Push (Menu). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 475: Set The Date And Time

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown on , push (Back) to show [Home] on Push (Menu). YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 476 Push to select the format of time display, then push Push to select the Year/Month/Day, then push to change the value. When you are done changing the value, push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 477: Set Parameters Using The Setup Wizard

    • The keypad will [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push [Back] to show [Home] on Push [Menu]. Push to select [Initial Setup], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 478 [Apply of each parameter] at the bottom of the screen and push Note: To change a parameter again, push to select the parameter to change, then push to show the parameter setting screen. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 479: Disable The Initial Setup Screen

    [No], then push • [No]: The keypad will not show the Initial Setup Screen when the drive is energized. • [Yes]: The keypad will show the Initial Setup Screen when the drive is energized. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 480: Start Data Logging

    [Yes] or [No], then push • [Yes]: Data logging starts. • [No]: Data logging will not start. If the drive was logging data when you entered the command, the keypad look like this: YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 481: Configuring The Data Log Content

    Push (Menu). Push to select [Diagnostic Tools], then push Push to select [Data Logger], then push (Setup). Push to select [Log Monitor], then push Push to select the save-destination monitor parameter, then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 482 , push (Back), and then push to show [Home]. Push (Menu). Push to select [Diagnostic Tools], then push Push to select [Data Logger], then push (Setup). Push to select [Log Sampling Interval], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 483: Set Backlight To Automatically Turn Off

    • The keypad will show [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push (Back) to show [Home] on Push (Menu). Push to select [Diagnostic Tools], then push Push to select [Backlight], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 484: Show Information About The Drive

    [Home] to show the HOME screen. Note: • The keypad will [Home] in the top right corner when the HOME screen is active. • If [Home] is not shown on , push [Back] to show [Home] on YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 485: Write Automatically Backed-Up Parameters To The Drive

    • This operation is not available when the parameters in the keypad and the parameters on the other drives are set to the same values. Connect the keypad to the drive. Push to select [Yes], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 486 6.6 Keypad Operation Push to select [Yes], then push The keypad will show the “End” message when the write process is complete. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 487: Automatic Parameter Settings Optimized For Specific Applications

    • If [Home] is not shown on , push (Back) to show [Home] on Push (Menu). Push to select [Parameters], then push Push to select [A Initialization Parameters], then push Push to select [A1 Initialization], then push YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 488 • When the drive changes to the A1-06 setting, it will also reset the parameters automatically registered to A2-17 to A2-32 [User Parameters 17 to 32] when A2-33 = 1 [User Parameter Auto Selection = Enabled: Auto Save Recent Parms]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 489: Auto-Tuning

    Table 6.7 Input Data for Induction Motor Auto-Tuning Auto-Tuning Mode (T1-01 Setting) Input Data Parameter Unit Stationary Auto-Tuning Rotational Auto-Tuning Line-to-Line Resistance Motor Rated Power T1-02 Motor Rated Voltage T1-03 Motor Rated Current T1-04 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 490: Auto-Tuning For Motor Parameters For Pm Motor

    E2-02 [Motor Rated Slip] and E2-03 [Motor No-Load Current]. Input this value when T1-10 [Motor Rated Slip Frequency] = 0 Hz. Set the same value to No-Load Voltage as T1-03 [Motor Rated Voltage] to get the same characteristics using Yaskawa 1000-Series drives or other legacy models.
  • Page 491 T2-17 Degrees PM Motor Set the motor code for a Yaskawa PM motor. Set the motor code to FFFF for a PM motor from a different manufacturer. Changes when the value set in T2-13 changes. Input this value when A1-02 = 7 [Control Method Selection = PM Closed Loop Vector Control].

  • Page 492: Auto-Tuning In Ez Open Loop Vector Control Method

    To do Auto-Tuning, input data for the items in Table 6.12 that have an "x". Before you start Auto-Tuning, prepare the motor test report or record the information from the motor nameplate as a reference. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 493: Control Tuning

    [Overvoltage] Rate Tuning fault. • To automatically adjust parameter settings to prevent an ov [Overvoltage] fault with the KEB KEB Tuning Ride-Thru function. • When L3-11 = 1 [Overvoltage Suppression Select = Enabled]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 494 C5-17 [Motor Inertia] C5-37 [Motor 2 Inertia] C5-18 [Load Inertia Ratio] C5-38 [Motor 2 Load Inertia Ratio] L2-06 [Kinetic Energy Backup Decel Time] L3-24 [Motor Accel Time @ Rated Torque] L3-25 [Load Inertia Ratio] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 495: Precautions Before Auto-Tuning

    Keeps the status at the start of Disabled Stator Resistance Auto-Tuning. Keeps the status at the start of Motor Parameter Setting Disabled Auto-Tuning. EZ Tuning Stationary Keeps the status at the start of Line-to-Line Resistance Disabled Auto-Tuning. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 496 3. After the motor stops, check the E2-02 and E2-03 values on the “Modified Parameters/Fault Log” screen or the “Parameters” screen again. 4. Make sure that the input data is correct. When the settings in E2-02 and E2-03 are different than in step 1, the drive set the values automatically. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 497 • Do not do KEB Tuning or Deceleration Rate Tuning if the drive is set to use H1-xx = 16 [MFDI Function Select = Motor 2 Selection]. Failure to obey can cause an ov [Overvoltage] fault. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 498: Test Run

    The RUN indicator will flash. When the motor stops, the indicator will go out. ◆ Actual-Load Test Run Test the operation without a load, then connect the motor and machine to do a test run. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 499: Do An Actual-Load Test Run

    Change the frequency reference and direction of motor rotation, and make sure that there are no unusual sounds or vibrations. If there are hunting or oscillation errors caused by control function, adjust the settings to stop the errors. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 500: Fine Tuning During Test Runs (Adjust The Control Function)

    • EZ Open Loop Vector Control Method on page 506 Note: This section only lists frequently adjusted parameters. If you must adjust parameters that have a higher degree of precision, contact Yaskawa. ◆ V/f Control and Closed Loop V/f Control Table 6.17 Parameters for Fine Tuning the Drive (V/f and CL-V/f)

  • Page 501: Open Loop Vector Control Method

    Delay Time] Make sure that this parameter setting is: C4-02 [Torque Compensation Delay Time] ≤ C4-06. When you adjust C4-06, you must also increase the n2-03 [SpdFeedbackDetCtr(AFR) TimeConst2] value by the same ratio. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 502: Closed Loop Vector Control Method

    C5-07 [ASR Gain Switchover 0.0 Hz to maximum output proportional gain or integral time and ASR integral time to conform 0.0 Hz Frequency] frequency for low speed or high speed. to the output frequency. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 503: Advanced Open Loop Vector Control Method

    C5-02 [ASR Integral Time 1] frequency speed. to the output frequency. • C5-03 = 20.00 • Low speed • C5-04 = 0.500 s C5-03 [ASR Proportional Gain 2 (P)] C5-04 [ASR Integral Time 2] YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 504: Open Loop Vector Control For Pm Motors

    There is too much current during n8-79 [Pull-in Current at When n8-79 = 0, the drive will Set n8-79 < n8-51. Decrease in increments of 5%. deceleration. Deceleration] apply the n8-51 setting to the pull-in current during deceleration. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 505: Advanced Open Loop Vector Control Method For Pm Motors

    Refer to the motor nameplate or E1-xx parameters, E5-xx Step-out test report and set E1-xx or E5-xx parameters correctly. The best values for a no-load operation are different than the best values for actual loading operation. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 506: Closed Loop Vector Control Method For Pm

    Motor stalls. L7-01 to L7-04 [Torque Limit] Increase the setting value. 200% Increase in increments of 10%. The best values for a no-load operation are different than the best values for actual loading operation. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 507: Test Run Checklist

    Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1]. Table 6.31 PM Closed Loop Vector Control [A1-02 = 7] Checked Description Set E5-01 through E5-24 [PM Motor Settings]. Set C5-01 [ASR Proportional Gain 1] and C5-02 [ASR Integral Time 1]. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 508 Bias adjustment: Set the maximum voltage/current values, then adjust the analog input bias until the frequency reference reaches the necessary minimum value. (For terminal A1 input: H3-04, for terminal A2 input: H3-12, for terminal A3 input: H3-08) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 509: Specifications

    Model-Specific Specifications (400 V Class)...........514 Model-Specific Specifications (6-Phase/12-Pulse 400 V Class)....517 Drive Specifications....................518 Drive Watt Loss.......................522 Drive Derating ......................526 Drive Exterior and Mounting Dimensions............534 7.10 Knock-Out Hole Dimensions (IP20/UL Type 1)..........552 7.11 Peripheral Devices and Options.................557 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 510: Section Safety

    Do not ignore the safety messages in this manual. If you ignore the safety messages in this manual, it will cause serious injury or death. The manufacturer is not responsible for injuries or damage to equipment. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 511: Drive Duty Modes

    110% of the rated output current for • Pump Normal Duty Rating 60 seconds The permitted frequency 2 kHz Swing-PWM of overload is one time each 10 (ND) • Blower minutes. • Variable speed control YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 512: Model-Specific Specifications (200 V Class)

    Table 7.4 Rating (200 V Class) Model 2169 2211 2257 2313 2360 2415 Maximum Applicable Motor Output (kW) Maximum Applicable Motor Output (HP) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 513 The maximum applicable motor output is based on 4-pole, general-purpose 220 V motor ratings. The rated output current of the drive output amps must be equal to or more than the motor rated current. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 514: Model-Specific Specifications (400 V Class)

    Rated Input Current (A) at 460 V Input ND (AC) 34.1 41.7 49.4 48.1 59.0 71.4 86.9 ND (DC) 41.8 51.1 60.4 59.0 72.3 87.5 106.0 Rated Output Output Current (A) 59.6 74.9 89.2 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 515 Table 7.8 Rating (400 V Class) Model Input Voltage Duty Rating 4477 4568 4605 4720 < 460 V Maximum Applicable Motor Output (kW) ≥ 460 V < 460 V Maximum Applicable Motor Output (HP) ≥ 460 V YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 516 The maximum applicable motor output complies with 460 V motor ratings as specified in NEC Table 430.250. The rated output current of the drive output amps must be equal to or more than the motor rated current. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 517: Model-Specific Specifications (6-Phase/12-Pulse 400 V Class)

    The maximum applicable motor output complies with 460 V motor ratings as specified in NEC Table 430.250. The rated output current of the drive output amps must be equal to or more than the motor rated current. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 518: Drive Specifications

    • Correctly select the drive and motor capacity for this starting torque in these control methods: –OLV –CLV –AOLV –AOLV/PM –CLV/PM • Set n8-57 = 1 [HFI Overlap Selection = Enabled] for this starting torque in AOLV/PM. When you use a non-Yaskawa PM motor, do Rotational Auto- Tuning. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 519 • EZOLV: 1:100 Note: • Set n8-57 = 1 [HFI Overlap Selection = Enabled] for this Speed Control Range in AOLV/PM. When you use a non-Yaskawa PM motor, do Rotational Auto-Tuning. • Speed control range of 1:100 for AOLV/PM is Instantaneous operation range. Correctly select the drive and motor capacity for continuous operation.
  • Page 520 • Oil mist, corrosive or flammable gas, or dust • Metal powder, oil, water, or other unwanted materials Surrounding Area • Radioactive materials or flammable materials, including wood • Harmful gas or fluids • Salt • Direct sunlight YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 521 • When you install the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and ground the neutral point on the power supply. Contact Yaskawa or your nearest sales representative if you will not ground the neutral point.

  • Page 522: Drive Watt Loss

    The rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model 2004 2006 2008 2010 2012 12.2 2018 17.5 2021 2030 2042 2056 2070 2082 2110 2138 1083 2169 1279 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 523: Class

    1376 4109 5485 4720 1395 4198 5593 Table 7.18 Drive Watt Loss (Normal Duty) The rated output current Carrier Frequency Interior Unit Loss Cooling Fin Loss Total Loss Model 4002 4004 4005 4007 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 524: 6-Phase/12-Pulse 400 V Class

    T168 1139 1491 T208 1385 1785 T250 1397 1887 T302 1985 2601 T371 2499 3137 T414 2212 2837 T477 2835 3746 T568 1042 3329 4371 T605 1184 4110 5294 T720 1203 4198 5401 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 525 1164 1553 T208 1406 1840 T250 1646 2240 T302 2158 2876 T371 2561 3255 T414 2423 3121 T477 1042 3329 4371 T568 1214 3989 5203 T605 1281 4572 5853 T720 1459 5184 6643 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 526: Drive Derating

    190.2 158.9 138.1 2211 215.0 215.0 184.8 164.7 230.4 190.5 163.9 2257 283.0 283.0 249.0 226.4 288.5 251.7 227.1 2313 2360 346.0 346.0 294.3 259.8 330.8 287.6 258.8 415.0 415.0 365.2 332.0 2415 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 527 61.6 50.3 110.0 99.0 88.0 77.0 66.0 55.0 2110 115.0 115.0 110.1 95.3 80.5 65.7 138.0 124.2 110.4 96.6 82.8 69.0 2138 145.0 138.4 118.6 98.8 78.9 169.0 144.6 120.1 95.7 71.2 2169 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 528 179.4 4302 260.0 260.0 213.2 182.0 268.8 218.9 4371 304.0 304.0 249.3 212.8 327.2 261.6 4414 371.0 371.0 304.2 259.7 304.7 4477 414.0 345.7 4568 477.0 398.3 4605 605.0 505.2 4720 605.0 505.2 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 529 11.9 10.3 4018 14.8 14.8 14.0 11.4 17.5 16.5 14.0 11.4 4023 18.0 18.0 17.0 13.9 10.8 23.4 20.4 17.3 14.1 11.0 4031 24.0 24.0 22.6 18.4 14.1 31.0 26.8 22.6 18.3 14.1 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 530 179.4 T302 260.0 260.0 213.2 182.0 268.8 218.9 T371 304.0 304.0 249.3 212.8 327.2 261.6 T414 371.0 371.0 304.2 259.7 304.7 T477 414.0 345.7 T568 477.0 398.3 T605 605.0 505.2 T720 605.0 505.2 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 531: Derating Depending On Ambient Temperature

    When you install drives in a place where ambient temperatures are higher than the rated conditions or install drives side-by-side in the enclosure panel, set L8-12 [Ambient Temperature Setting] and L8-35 [Installation Method Selection]. Derate the output current as specified in Figure 7.1. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 532 2 : IP20/UL Type 1 Use this setting to install IP20/UL Type 1 drives or IP55/UL Type 12 Heatsink External Mounting drives. 3 : Finless Use this setting to install a finless drive. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 533: Altitude Derating

    • Installing the drive between 2000 to 4000 m (6562 to 13123 ft) and grounding the neutral point on the power supply. If you do not ground the drive with a neutral network, contact Yaskawa or your nearest sales representative. YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 534: Drive Exterior And Mounting Dimensions

    4089, 4103 4140, 4168 4208 - 4302 4371 4414 4477 - 4720 Table 7.32 6-Phase/12-Pulse 400 V Class Ref. Model IP00/UL Open Type T103 T140, T168 T208 - T302 T371, T414 T477 - T720 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 535: Ip00/Ip20/Ul Open Type

    Dimensions mm (in) Weight Model kg (lb) 4002 (5.51) (10.24) (6.93) (5.43) (1.50) (4.02) (4.02) (9.76) (0.24) (0.06) (0.20) (7.72) 4004 (5.51) (10.24) (6.93) (5.43) (1.50) (4.02) (4.02) (9.76) (0.24) (0.06) (0.20) (7.72) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 536 Dimensions mm (in) Weight Model kg (lb) 4031 (7.09) (11.81) (7.95) (5.28) (2.68) (5.51) (5.51) (11.18) (0.32) (0.06) (0.06) (13.23) 4038 (7.09) (11.81) (7.95) (5.28) (2.68) (5.51) (5.51) (11.18) (0.32) (0.06) (0.06) (13.23) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 537 Dimensions mm (in) Weight Model kg (lb) 4044 (8.66) (13.78) (8.94) (5.51) (3.43) (7.56) (7.56) (13.19) (0.32) (0.09) (0.09) (16.53) 4060 (8.66) (13.78) (9.69) (5.51) (4.17) (7.56) (7.56) (13.19) (0.32) (0.09) (0.09) (26.46) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 538 Table 7.40 400 V Class (IP20/UL Open Type) Dimensions mm (in) Est. Weight Model kg (lb) (Maxi mum) 17.5 17.5 4075 (9.45) (15.75) (11.02) (6.54) (4.49) (7.68) (7.32) (0.47) (14.76) (0.69) (0.69) (0.09) (0.09) (37.48) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 539 Table 7.43 6-Phase/12-Pulse 400 V Class (IP00/UL Open Type) Dimensions mm (in) Est. Weight Model kg (lb) (Maxi mum) T103 (10.04) (17.72) (11.02) (6.54) (4.49) (6.69) (6.50) (0.47) (16.69) (0.63) (1.14) (0.83) (0.09) (0.09) (44.10) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 540 (21.38) (13.19) (7.32) (5.87) (7.48) (7.17) (0.47) (20.31) (0.69) (1.12) (0.81) (0.09) (0.09) (68.30) 17.5 28.5 20.5 T168 (10.39) (21.38) (13.19) (7.32) (5.87) (7.48) (7.17) (0.47) (20.31) (0.69) (1.12) (0.81) (0.09) (0.09) (68.30) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 541 (12.28) (27.56) (16.54) (10.24) (6.30) (8.58) (8.58) (0.71) (25.94) (1.10) (1.71) (1.12) (0.18) (0.18) (132.30) 43.5 28.5 T302 (12.28) (27.56) (16.54) (10.24) (6.30) (8.58) (8.58) (0.71) (25.94) (1.10) (1.71) (1.12) (0.18) (0.18) (134.50) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 542 T371 (17.32) (31.50) (18.58) (10.00) (8.58) (14.57) (14.57) (0.79) (29.80) (1.10) (1.73) (1.18) (0.18) (0.18) (213.80) T414 (17.32) (31.50) (18.58) (10.00) (8.58) (14.57) (14.57) (0.79) (29.80) (1.10) (1.73) (1.18) (0.18) (0.18) (220.50) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 543 (8.86) (8.86) (0.79) (43.03) (1.00) (1.71) (1.20) (0.18) (0.18) (381.40) 1136 1093 25.5 43.5 30.5 T720 (20.08) (44.72) (18.90) (10.24) (8.66) (17.72) (17.72) (8.86) (8.86) (0.79) (43.03) (1.00) (1.71) (1.20) (0.18) (0.18) (379.20) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 544: Ip20/Ul Type1

    (9.92) 2030 (5.51) (11.81) (8.31) (5.43) (2.87) (4.02) (4.02) (10.24) (9.76) (0.24) (1.57) (0.06) (0.06) (0.20) (10.58) 2042 (5.51) (11.81) (8.31) (5.43) (2.87) (4.02) (4.02) (10.24) (9.76) (0.24) (1.57) (0.06) (0.06) (0.20) (10.58) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 545 Figure 7.12 Dimension Diagram 2 Table 7.57 200 V Class (IP20/UL Type 1) Dimensions mm (in) Est. Weight Model kg (lb) 2056 (7.09) (13.39) (7.95) (5.28) (2.68) (5.51) (5.51) (11.81) (11.18) (0.32) (1.57) (0.06) (0.06) (0.06) (15.43) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 546 (lb) 4044 (8.66) (15.75) (8.94) (5.51) (3.43) (7.56) (7.56) (13.78) (13.19) (0.32) (1.97) (0.06) (0.09) (0.09) (18.74) 4060 (8.66) (15.75) (9.69) (5.51) (4.17) (7.56) (7.56) (13.78) (13.19) (0.32) (1.97) (0.06) (0.09) (0.09) (28.66) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 547 Table 7.62 400 V Class (IP20/UL Type 1) Dimensions mm (in) Est. Weight Model kg (lb) (Maxi mum) 17.5 17.5 4075 (9.61) (19.69) (11.02) (6.54) (4.49) (7.68) (7.32) (0.39) (15.75) (14.76) (0.69) (3.94) (0.69) (0.09) (0.09) (44.09) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 548 (10.20) (22.83) (11.02) (6.54) (4.49) (6.69) (6.50) (0.39) (17.72) (16.69) (0.63) (5.12) (0.83) (0.09) (0.09) (55.11) 4103 (10.20) (22.83) (11.02) (6.54) (4.49) (6.69) (6.50) (0.39) (17.72) (16.69) (0.63) (5.12) (0.83) (0.09) (0.09) (63.93) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 549 (13.19) (7.32) (5.87) (7.48) (7.17) (0.39) (21.38) (20.31) (0.69) (6.18) (0.81) (0.09) (0.09) (94.80) 17.5 20.5 4168 (10.55) (27.56) (13.19) (7.32) (5.87) (7.48) (7.17) (0.39) (21.38) (20.31) (0.69) (6.18) (0.81) (0.09) (0.09) (97.00) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 550 (36.02) (16.54) (10.24) (6.30) (8.58) (8.58) (0.63) (27.56) (25.94) (1.10) (8.46) (1.12) (0.18) (0.18) (174.16) 28.5 4302 (12.44) (36.02) (16.54) (10.24) (6.30) (8.58) (8.58) (0.63) (27.56) (25.94) (1.10) (8.46) (1.12) (0.18) (0.18) (174.16) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 551 Table 7.70 400 V Class (IP20/UL Type 1) Dimensions mm (in) Est. Weight Model kg (lb) (Maxi mum) 1045 4371 (17.48) (41.14) (18.58) (10.00) (8.58) (14.57) (14.57) (0.71) (31.50) (29.80) (1.10) (9.65) (1.18) (0.18) (0.18) (286.60) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 552: Knock-Out Hole Dimensions (Ip20/Ul Type 1)

    Dimensions mm (in) Model φd4 2004 to 2012 57.5 38.2 4002 to 4005 (1.54) (3.35) (2.26) (1.18) (1.50) (1.38) 2018 to 2042 57.5 38.2 4007 to 4023 (2.91) (3.35) (2.26) (1.18) (1.50) (1.38) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 553 Figure 7.21 Knock-Out Dimensions Diagram 3 (Model: 2070, 2082, 4044, 4060) Dimensions mm (in) Model φd4 φd5 2070, 2082 87.2 84.3 36.8 4044 (3.43) (3.32) (1.45) (2.68) (1.38) (1.38) (1.97) 106.2 84.3 36.8 4060 (4.18) (3.32) (1.45) (2.68) (1.38) (1.38) (1.97) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 554 2138, 4089, 4103 Figure 7.23 Knock-Out Dimensions Diagram 5 (Model: 2138, 4089, 4103) Dimensions mm (in) Model φd4 φd5 2138 112.4 112.8 55.8 73.5 4089, 4103 (4.43) (4.44) (2.20) (2.89) (1.38) (1.38) (2.44) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 555 (1.38) (2.44) ■ 2211 Figure 7.25 Knock-Out Dimensions Diagram 7 (Models: 2211) Dimensions mm (in) Model φd4 φd5 φd6 124.8 117.3 61.8 61.5 2211 (5.87) (4.91) (4.62) (2.43) (3.78) (2.42) (1.97) (1.38) (2.95) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 556 (3.65) (1.08) (1.38) (2.44) ■ 2360, 4371 Figure 7.27 Knock-Out Dimensions Diagram 9 (Model: 2360, 4371) Dimensions mm (in) Model φd4 φd5 2360 66.6 4371 (8.58) (6.69) (2.62) (5.71) (1.57) (4.72) (1.38) (2.95) YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 557: Peripheral Devices And Options

    7.11 Peripheral Devices and Options There are many available peripheral devices and options for the drive. Refer to the “GA800 Selection Guide” (SL.GA800.01) for information about available options, including: • Main Circuit Options • Frequency Settings and Monitor Options • Keypad •...

  • Page 558: Index

    Get started ............441 CPF11..............86 CPF12..............86 Fault ..............83 CPF13..............86 Minor Fault............113 CPF14..............86 Battery CPF16..............86 Replacement............69 CPF17..............86 Specifications ............69 CPF18..............87 bb ................113 CPF19..............87 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 559 Exterior Dimensions Diagram (IP20)...... 552–556 End6............... 130 Exterior Dimensions Diagram (UL Type 1)..... 550 End7............... 130 Inspection............. 22 End8............... 131 Long-Term Storage..........71 End9............... 131 Rating (200 V) ............512 EP24v ..............117 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 560 Fine tuning ............... 500 Set date and time ........... 475 Finless Set time .............. 475 Derating.............. 532 Setup Wizard ............477 Frequency reference Start/stop data logging ..........480 Making changes using keypad........449 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 561 Wiring..............417 oFC16..............103 Normal Duty Rating ............ 511 oFC17..............103 nSE ................. 95 oFC50..............103 oFC51..............104 oFC52..............104 oC ................95 oFC53..............104 oFA00..............96 oFC54..............104 oFA01..............96 oFC55..............104 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 562 Set date and time Verify (keypad and drive) ......... 466 Operation ............475 Parameter Setting Errors .......... 76, 124 Set time PASS ..............121 Operation ............475 Setup Wizard Connection procedure..........400 Operation ............477 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 563 Fault ..............111 Minor Fault............122 Trend Plot Monitors ............. 456 Troubleshooting Code Displayed ............77 No Code Displayed..........139 Troubleshooting without Fault Display ......139 TrPC............... 122 Fault ..............111 Minor Fault............123 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...

  • Page 564: Revision History

    Revision Section Revised Content Publication Number August 2021 <1> Updated entire documentation to align with SIEPC71061737 C<2> Chapter 5 Added Short Circuit Protection Requirements for UL Listing August 2018 – – First Edition YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 565 YASKAWA TOEPYAIGA8001B GA800 Drive Maintenance & Troubleshooting...
  • Page 566 Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. Original instructions. © 2018 YASKAWA America, Inc. TOEPYAIGA8001 YASKAWA America, Inc. Revision: B <1>-0 August 2021 Published in U.S.A.

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