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YASKAWA GA800 Series Installation & Primary Operation

Ac drive for industrial applications
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See also: Programming Manual , Installation Manual
GA800 Drive
AC Drive for Industrial Applications
Installation & Primary Operation
Catalog Code: GA80Uxxxxxxxx
240 V class: 1 to 150 HP
480 V class: 1 to 600 HP
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Summary of Contents for YASKAWA GA800 Series

  • Page 1 GA800 Drive AC Drive for Industrial Applications Installation & Primary Operation Catalog Code: GA80Uxxxxxxxx 240 V class: 1 to 150 HP 480 V class: 1 to 600 HP...
  • Page 2 This Page Intentionally Blank YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 3: Table Of Contents

    Keypad Mode and Menu Displays ......... . . 49 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 4 EU Declaration of Conformity ..........87 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 5 Revision History ........... . 129 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 6: General Information

    Electrical Shock Hazard. Do not modify the drive body or drive circuitry. Modifications to drive body and circuitry can cause serious injury or death, will cause damage to the drive, and will void the warranty. Yaskawa is not responsible for modifications of the product made by the user.
  • Page 7 Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

  • Page 8: Exclusion Of Liability

    • This product is not designed and manufactured for use in life-support machines or systems. • Contact a Yaskawa representative or your Yaskawa sales representative if you are considering the application of this product for special purposes, such as machines or systems used for passenger cars, medicine, airplanes and aerospace, nuclear power, electric power, or undersea relaying.

  • Page 9: How To Read The Catalog Code

    • U: Americas Input power supply voltage • 2: Three-Phase AC 240 V • 4: Three-Phase AC 480 V Rated output current Note: Refer to the rated output current list for more information. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 10: Rated Output Current

    37 (50) 2138 37 (50) 45 (60) 2169 45 (60) 55 (75) 2211 55 (75) 75 (100) 2257 75 (100) 90 (125) 2313 90 (125) 110 (150) 2360 110 (150) 2415 110 (150) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 11: Common Drive Specifications

    Common Drive Specifications Note: • To get the OLV, CLV, and AOLV specifications, do Rotational Auto-Tuning. • To get the longest product life, install the drive in an environment that meets the necessary specifications. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 12 • OLV/PM: 1:20 • AOLV/PM: 1:100 (when high frequency injection is enabled) • CLV/PM: 1:1500 • EZOLV: 1:100 Possible in these control methods: • CLV Zero Speed Control • AOLV/PM • CLV/PM YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 13 2004 to 2056 and 4002 to 4031. Heatsink Overheat Thermistor Protection Braking Resistor Overheat detection for braking resistor (optional ERF-type, 3% ED) Overheat Protection Stall prevention is available during acceleration, deceleration, and during run. Stall Prevention YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 14 • Installing the drive between 2000 m to 4000 m (6562 ft to 13123 ft) and grounding the neutral point on the power supply. Contact Yaskawa or your nearest sales representative when not grounding the neutral point. • 10 Hz to 20 Hz: 1 G (9.8 m/s , 32.15 ft/s...

  • Page 15: Area Of Use

    TOEPC71061779) and the Quick Setup Procedures (document numbers TOEPC71061780 and TOEPC71061781). For dimensions and installation instructions for other external heatsink installations, refer to the External Heatsink Installation Kit Instruction Manual (document number TOEPC72060003). For product weights, refer to the drive nameplate. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 16 (10.24) (8.31) (4.02) (4.02) (9.76) (0.24) 4031 - 4038 (7.09) (11.81) (7.95) (5.51) (5.51) (11.18) (0.32) 4044 (8.66) (13.78) (8.94) (7.56) (7.56) (13.19) (0.32) 4060 (8.66) (13.78) (9.69) (7.56) (7.56) (13.19) (0.32) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 17 Dimensions mm (in) Model 17.5 4075 (9.45) (15.75) (11.02) (7.68) (7.32) (14.76) (0.69) 4089 - 4103 (10.04) (17.72) (11.02) (6.69) (6.50) (16.69) (0.63) 17.5 4140 - 4168 (10.39) (21.38) (13.19) (7.48) (7.17) (20.31) (0.69) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 18: Moving The Drive

    ≥ 15 kg (33 lb) 2 + using appropriate lifting equipment Refer to the Technical Reference for information about how to use suspension systems, wires, or hanging metal brackets to move the drive. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 19: Using The Hanging Brackets To Move The Drive

    Installation Position and Distance Install the drive vertically for sufficient airflow to cool the drive. Note: Contact Yaskawa or a Yaskawa representative for more information about installing drive models on their side. A - Vertical installation B - Horizontal installation Figure 6.1 Installation Position...

  • Page 20: Removing/Reattaching Covers

    Figure 6.4 Enclosed Wall-Mounted Type (UL Type 1) Installed Side-by-Side ◆ Removing/Reattaching Covers This section gives information about how to remove and reattach the front cover and terminal cover for wiring and inspection. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 21: Removing/Reattaching The Cover Using Procedure A

    A - Keypad C - Holder B - Keypad connector Figure 6.5 Remove the Keypad and Keypad Connector Loosen the front cover screws. Figure 6.6 Loosen the Front Cover Screws YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 22: Removing/Reattaching The Cover Using Procedure B

    The drive has internal capacitors that stay charged after you de-energize the drive. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 23 B - Unhook the tabs found on the sides cover. of the front cover. Figure 6.11 Pull Forward to Remove the Front Cover Remove the front cover from the drive. Figure 6.12 Remove the Front Cover YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 24 Crush Hazard. Loosen the cover screws. Do not fully remove them. If you fully remove the cover screws, the terminal cover can fall and cause moderate injury. Figure 6.15 Loosen the Terminal Cover Mounting Screws YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 25: Electrical Installation

    Wire the drive as specified by Figure 7.1. WARNING Sudden Movement Hazard. Set the MFDI parameters before you close control circuit switches. Incorrect Run/ Stop circuit sequence settings can cause serious injury or death from moving equipment. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 26 Motor winding and insulation failure can occur. NOTICE Do not connect the AC control circuit ground to the drive enclosure. Incorrect ground wiring can cause the control circuit to operate incorrectly. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 27 7 Electrical Installation Figure 7.1 Standard Drive Connection Diagram YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 28: Main Circuit Terminal Functions

    A junction terminal is necessary to connect wires that are less than the applicable gauge to the drive. Contact Yaskawa or your nearest sales representative for more information about selection and installation of the junction terminal.

  • Page 29: Motor And Main Circuit Connections

    Electrical Shock Hazard. Do not connect terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, -, +1, +2, +3, B1, or B2 to the ground terminal. If you connect these terminals to earth ground, it can cause damage to the drive or serious injury or death. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 30: Main Circuit Terminal Block Wiring

    2138 and 4002 to 4168). Use terminals +3 and - to connect braking units to drives that do not have built-in braking transistors. • Refer to “Yaskawa AC Drive Option Braking Unit, Braking Resistor Unit Instruction Manual (TOBPC72060001)” for information about wire gauges and tightening torques to connect braking resistor units or braking units.
  • Page 31 • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, +3, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 32 (14 - 3) (19.8 - 22) 14 - 10 1.5 - 1.7 B1, B2 Slotted (-) (14 - 10) (13.5 - 15) 10 - 8 2.0 - 2.5 Phillips/slotted combo (17.7 - 22.1) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 33 (WAF: 6 mm) (89 - 107) 14 - 4 3 - 3.5 B1, B2 Slotted (-) (10 - 4) (27 - 31) 6 - 4 5.4 - 6.0 Hex bolt (+) (47.8 - 53.1) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 34 (4/0 - 250 × 2P) (177) 4 - 1/0 × 2P 1/0 × 2P Hex self-locking nut (1/0 × 2P) (177) 2 - 350 18 - 23 Hex bolt (slotted) (159 - 204) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 35 (14 - 3) (19.8 - 22) 14 - 10 1.5 - 1.7 B1, B2 Slotted (-) (14 - 10) (13.5 - 15) 14 - 8 1.2 - 1.5 Phillips/slotted combo (10.6 - 13.3) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 36 (14 - 3) (19.8 - 22) 14 - 10 1.5 - 1.7 B1, B2 Slotted (-) (14 - 10) (13.5 - 15) 14 - 8 2.0 - 2.5 Phillips/slotted combo (17.7 - 22.1) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 37 (10 - 3) (19.8 - 22) 14 - 8 1.5 - 1.7 B1, B2 Slotted (-) (14 - 8) (13.5 - 15) 8 - 4 5.4 - 6.0 Phillips/slotted combo (47.8 - 53.1) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 38 4 - 2/0 Hex socket cap 8 - 9 B1, B2 (1 - 2/0) (WAF: 6 mm) (71 - 80) 4 - 1/0 9.0 - 11 Hex bolt (slotted) (79.7 - 97.4) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 39 Hex self-locking nut (300 - 400 × 2P) (310) 1 - 4/0 × 2P 4/0 × 2P Hex self-locking nut (310) 1 - 350 32 - 40 Hex bolt (slotted) (283 - 354) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 40: Main Circuit Terminal Block Wiring Procedure

    The drive has internal capacitors that stay charged after you de-energize the drive. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 41: Wiring The Main Circuit Terminal Block Using Procedure A

    4208 - 4720 ■ Wiring the Main Circuit Terminal Block Using Procedure A Notes on Wiring the Main Circuit Terminal Block Read these notes before you wire the main circuit terminal block. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 42 • Users can purchase wiring tools from Yaskawa. Contact Yaskawa or your nearest sales representative for more information. • Wire gauges on existing drive models to be replaced may not match wire gauge ranges on new drives. Contact Yaskawa or your nearest sales representative for more information about the connection procedures.
  • Page 43 Pull the wiring cover away from the drive to remove it. A - Wiring cover Figure 7.6 Remove the Wiring Cover Put the end of a prepared wire into the terminal block. Figure 7.7 Install the Electrical Wire YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 44 • Make sure that the clipped section does not cause damage to the wires. • If you use wires that are not specified by Yaskawa, the protective enclosure could lose its IP20 protective level, although the wiring cover is correct. Contact Yaskawa or your nearest sales representative for more information.

  • Page 45: Wiring The Main Circuit Terminal Block Using Procedure B

    • After you connect the wire to the terminal, do not twist or move it too much. • Be sure to use only wires with the correct size, stripped wire length, and tightening torque as specified by Yaskawa. • Use tools that fit the shape of the screw head to tighten and loosen the terminal block screws.
  • Page 46 • Remove sharp edges from the wiring cover cutaway section to prevent damage to the wires. • If you use the wiring cover correctly, but you use wires that are not specified by Yaskawa, the drive will not necessarily keep its IP20 protective level.

  • Page 47: Keypad: Names And Functions

    • LOCAL: Operated using the keypad. Use the keypad to enter Run/Stop commands and the frequency reference command. • REMOTE: Operated from the control circuit terminal or serial transmission. Use the frequency reference source entered in b1-01 and the Run command source selected in b1-02. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 48 Accept Existing RUN Command], the drive can start suddenly. Before you change the control source, remove all personnel from the area around the drive, motor, and load. Sudden starts can cause serious injury or death. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 49: Keypad Mode And Menu Displays

    8 Keypad: Names and Functions ◆ Keypad Mode and Menu Displays Figure 8.2 Keypad Functions and Display Levels YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 50 Saves parameters to the keypad as backup. Parameter Backup/Restore Shows modified parameters and fault history. Programming Mode Modified Parameters/Fault Log Auto-Tunes the drive. Auto-Tuning Changes initial settings. Initial Setup Diagnostic Tools Sets data logs and backlight. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 51: Led Status Ring

    • The drive is set to coast-to-stop with timer (b1-03 = 3 [Stopping Method Selection = Coast to Stop with Timer]), and the Run command is disabled then enabled during the Run wait time. The motor is stopped. Refer to Figure 9.1 for the difference between “flashing” and “flashing quickly”. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 52: Drive Start-Up Procedure

    Refer to the motor nameplate and record the information in this table before you energize the drive. Item Value The motor Rated Power Motor Rated Voltage Motor Rated Current (FLA) Motor Rated Frequency Motor Maximum Frequency Motor Pole Count Number of Motor Poles YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 53: Change Parameter Setting Values

    • When the drive is in HOME Mode, the screen shows [Home] in the upper right-hand corner of the screen. • If [Home] is not shown above the , push (Back). Push (Menu). YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 54 [Min/Max] to show the minimum value or the maximum value on the display. Push to keep the changes. Continue to change parameters, then push [Back], [Home] to go back to the home screen after you change all the applicable parameters. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 55: Disable The Initial Setup Screen

    Application Preset function. When you set the Application Preset function (A1-06 ≠ 0), it changes the I/O terminal functions for the drive and it can cause equipment to operate unusually. This can cause serious injury or death. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 56: Input Terminals

    • OFF Minimum OFF time of 2 ms. Safe Disable function common Safe Disable function common NOTICE Do not close the circuit between terminals HC and SN. A closed circuit between these terminals will cause damage to the drive. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 57: Output Terminals

    (Zero Speed) Note: Do not set functions that frequently switch ON/OFF to MFDO (M1 to M6) because this will decrease the performance life of the relay contacts. Yaskawa estimates switching life at MFDO 200,000 times (assumes 1 A, resistive load).

  • Page 58: External Power Supply Input Terminals

    D - Terminal block (TB2-1) Figure 10.1 Control Circuit Terminal Arrangement The tightening torque for the terminal screws is shown on the reverse side or the lower front side of the front cover. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 59: Control Circuit Wire Gauges And Tightening Torques

    Attach an insulated sleeve when you use crimp ferrules. Refer to Table 10.7 for the recommended external dimensions and model numbers of crimp ferrules. Use the CRIMPFOX 6, a crimping tool made by PHOENIX CONTACT. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 60: Wiring The Control Circuit Terminal

    A - Drive front C - Temporary placement holes B - LED status ring board Figure 10.5 Remove the LED Status Ring Board YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 61 • Do not use control circuit wiring that is longer than 50 m (164 ft) to supply the analog frequency reference from a remote source. If the control circuit wiring is too long, it can cause unsatisfactory system performance. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 62 Figure 10.9 Prepare the Ends of Shielded Wire Put the cable through the clearance in the wiring cover. Figure 10.10 Control Circuit Wiring Install the LED status ring board, front cover, and the keypad to their initial positions. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 63: Switches And Jumpers On The Terminal Board

    8 V or more 10 kΩ or more 10 V or more Note: Use the formula in Figure 10.12 to calculate the necessary load resistance (kΩ) to increase output voltage V (V). YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 64: Set Sinking Mode/Sourcing Mode

    MFDI terminals. The default setting for the drive is internal power supply sinking mode. NOTICE Do not close the circuit between terminals SP-SN. A closed circuit between these terminals will cause damage to the drive. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 65: Set Input Signals For Mfai Terminals A1 To A3

    1: -10 V to +10 V/-100% to 100% (input impedance: 20 kΩ) S1-3 H3-05 2: 4 mA to 20 mA/0% to 100% (input impedance: 250 Ω) Current input 3: 0 mA to 20 mA/0% to 100% (input impedance: 250 Ω) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 66: Set Mfai Terminal A3 To Ptc Input

    Set the signal type for terminals AM and FM to voltage or current output. Use jumper switch S5 and H4-07, H4-08 [Terminal FM Signal Level Select, Terminal AM Signal Level Select] to set the signal type. Figure 10.16 Location of Jumper Switch S5 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 67: Switch On Termination Resistor For Memobus/Modbus Communications

    Refer to the Technical Reference for information about speed feedback and Permanent Magnet/Synchronous Reluctance motor control methods. Set the most applicable control method for your application. A1-02 [Control Method Selection] sets the drive operation. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 68: Drive Duty Modes

    2. Use the information in Table 11.2 Table 11.3 to set T1-01 [Auto-Tuning Mode Selection] and T4-01 [EZ Tuning Mode Selection]. 3. Push to start Auto-Tuning. Refer to the Technical Manual for more information about Auto-Tuning. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 69: Drive Parameters

    You can change the parameter setting while the drive is running. Note: Gray icons identify parameters that are not available in the specified control method. This table shows the most important parameters. Refer to the table when you set parameters. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 70 Sets the length of time to accelerate from zero to maximum output frequency. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV C1-02 Deceleration Time 1 (0201) Sets the length of time to decelerate from maximum output frequency to zero. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 71 Term M1-M2 Function Selection (040B) Sets the function for MFDO terminal M1-M2. CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H2-02 Term M3-M4 Function Selection (040C) Sets the function for MFDO terminal M3-M4. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 72 6 : Terminals A2 and A3 7 : Terminals A1, A2, and A3 CL-V/f AOLV OLV/PM OLV/PM AOLV/PM CLV/PM EZOLV H4-01 Terminal FM Analog Output Select (041D) Sets the monitor number to send from MFAO terminal FM. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 73: Ul Standards

    OLV/PM AOLV/PM CLV/PM EZOLV o1-58 Motor Power Unit Selection (3125) Sets the setting unit for parameters that set the motor rated power. 0 : kW 1 : HP UL Standards Figure 12.1 UL/cUL Mark YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 74: Area Of Use

    • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, +3, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 75 LCA350-12-X 350 × 2P LCAX350-12-6 4002, 4004 P10-8R-L 4005 - 4012 P10-8R-L 4018, 4023 P10-10R-L P8-14R-Q 4031 S8-14R-Q P6-14R-E 4038 S6-14R-E P6-14R-E 4044, 4060 S6-14R-E P6-14R-E 4075 S6-14R-E P4-14R-E 4089, 4103 S4-14R-E YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 76 4/0 × 4P S4/0-12R-5 4568 250 × 4P S250-12R-5 LCA300-12-X 300 × 4P LCAX300-12-6 S2/0-12R-X 4/0 × 4P S4/0-12R-5 4605 LCA300-12-X 300 × 4P 300 × 4P LCAX300-12-6 400 × 4P LCA400-12-6 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 77: Factory-Recommended Branch Circuit Protection For Ul Listing

    Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.

  • Page 78: Class

    Class T fuses are fast-acting (non-time delay only). Yaskawa recommends a fuse with a larger rated current for cyclical load applications that frequently approach 150 % overload. For fuses rated 601 - 800 amps, Class T fuses must be used.

  • Page 79: Ul Standards Compliance For Dc Power Supply Input

    FWH-1400A Not applicable Class T fuses are fast-acting (non-time delay only). Yaskawa recommends a fuse with a larger rated current for cyclical load applications that frequently approach 150 % overload. ◆ UL Standards Compliance for DC Power Supply Input To comply with UL Standards, install a fuse for the DC power supply input.
  • Page 80 FWH-600A 2313 FWH-800A 2360 FWH-1000A 2415 Yaskawa recommends a fuse with a larger rated current for cyclic load applications that frequently approach 150% overload. Table 12.5 Recommended DC Input Fuse (Three-Phase 400 V Class) Fuse Manufacturer: Bussmann Drive Model Model...

  • Page 81: Low Voltage Wiring For Control Circuit Terminals

    You must provide low voltage wiring as specified by the National Electric Code (NEC), the Canadian Electric Code, Part I (CEC), and local codes. Yaskawa recommends the NEC class 1 circuit conductor. Use the UL approved class 2 power supply for external power supply.

  • Page 82: E5-03: Pm Motor Rated Current (Fla)

    Set H2-01 = 1F [Term M1-M2 Function Selection = Motor Overload Alarm (oL1)] to set a motor overload alarm. If the motor overload level is more than 90% of the oL1 detection level, the output terminal turns ON and triggers an overload alarm. 0 : Disabled YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 83 Use this setting for drive-dedicated motors with a speed range for constant torque of 1:10. The speed control for this motor is 10% to 100% when at 100% load. Operating slower than 10% speed at 100% load will cause motor overload. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 84 The drive triggers a fault relay output and the motor coasts to stop. 5 : PM Constant Torque Use this setting with a PM motor for constant torque that has a speed range for constant torque of 1:500. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 85: L1-02: Motor Overload Protection Time

    Shows the motor protection operation time characteristics when the overload occurs immediately after starting operation from a complete stop. • Hot start Shows the motor protection operation time characteristics when overload occurs from continuous operation below the motor rated current. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 86: L1-03: Motor Thermistor Oh Alarm Select

    2 : Fast Stop (Use C1-09) The drive stops the motor in the deceleration time set in C1-09 [Fast Stop Time]. Fault relay output terminal MA-MC turns ON, and MB-MC turns OFF. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 87: European Standards

    "EU Declaration of Conformity" to get an original copy of the EU Declaration of Conformity. Yaskawa declares that this product complies with the following directives and standards at our sole responsibility. ◆ CE Low Voltage Directive Compliance It has been confirmed that this product complies with the CE Low Voltage Directive by conducting a test according to IEC/EN 61800-5-1:2007.
  • Page 88 For circuit protection, the main circuit is separated from the surface case that can touch the main circuit. The control circuit is a Safety Extra-Low Voltage circuit. Separate this circuit from other circuits with reinforced insulation. Make sure that the Safety Extra-Low Voltage circuit is connected as specified. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 89: Main Circuit Wire Gauges And Tightening Torques

    • Refer to the instruction manual for each device for recommended wire gauges to connect peripheral devices or options to terminals +1, +2, +3, -, B1, and B2. Contact Yaskawa or your nearest sales representative if the recommended wire gauges for the peripheral devices or options are out of the range of the applicable gauges for the drive.
  • Page 90 (2.5 - 16) (19.8 - 22) 2.5 - 4 1.5 - 1.7 B1, B2 Slotted (-) (2.5 - 4) (13.5 - 15) 6 - 10 2.0 - 2.5 Phillips/slotted combo (17.7 - 22.1) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 91 (WAF: 6 mm) (89 - 107) 6 - 25 3 - 3.5 B1, B2 Slotted (-) (6 - 25) (27 - 31) 16 - 25 5.4 - 6.0 Hex bolt (+) (47.8 - 53.1) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 92 Hex self-locking nut (120 × 2P) (177) 25 - 70 × 2P 50 × 2P Hex self-locking nut (70 × 2P) (177) 95 - 240 18 - 23 Hex bolt (slotted) (159 - 204) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 93 (2.5 - 16) (19.8 - 22) 2.5 - 4 1.5 - 1.7 B1，B2 Slotted (-) (2.5 - 4) (13.5 - 15) 2.5 - 10 1.2 - 1.5 Phillips/slotted combo (10.6 - 13.3) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 94 (2.5 - 16) (19.8 - 22) 2.5 - 4 1.5 - 1.7 B1，B2 Slotted (-) (2.5 - 4) (13.5 - 15) 2.5 - 10 2.0 - 2.5 Phillips/slotted combo (17.7 - 22.1) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 95 (6 - 25) (19.8 - 22) 2.5 - 10 1.5 - 1.7 B1，B2 Slotted (-) (2.5 - 10) (13.5 - 15) 10 - 25 5.4 - 6.0 Phillips/slotted combo (47.8 - 53.1) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 96 (71 - 80) 25 - 70 Hex socket cap 8 - 9 B1，B2 (50 - 70) (WAF: 6 mm) (71 - 80) 25 - 50 9.0 - 11 Hex bolt (slotted) (79.7 - 97.4) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 97 120 × 2P Hex self-locking nut (185 × 2P) (310) 50 - 95 × 2P 95 × 2P Hex self-locking nut (310) 35 - 240 32 - 40 Hex bolt (slotted) (283 - 354) YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 98: Connect A Fuse To The Input Side (Primary Side)

    Connect a Fuse to the Input Side (Primary Side) The drive circuit protection must comply with IEC/EN 61800-5-1:2007 for protection against a short circuit in the internal circuitry. Yaskawa recommends connecting semiconductor protection fuses on the input side for branch circuit protection.

  • Page 99: Ce Standards Compliance For Dc Power Supply Input

    Then check the wiring and peripheral device ratings to find the cause of the problem. If you do not know the cause of the problem, contact Yaskawa before you energize the drive or peripheral devices. If you do not fix the problem before you operate the drive or peripheral devices, it can cause serious injury or death.
  • Page 100 FWH-80B 2018 FWH-100B FWH-80B 2021 FWH-100B 2030 FWH-125B 2042 FWH-150B 2056 FWH-200B 2070 FWH-225A 2082 FWH-250A 2110 FWH-250A 2138 FWH-300A 2169 FWH-350A 2211 FWH-450A 2257 FWH-600A 2313 FWH-800A 2360 FWH-1000A 2415 FWH-1000A YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 101 4023 FWH-90B 4031 FWP-150A 4038 FWH-200A 4044 FWH-200A 4060 FWH-225A 4075 FWH-250A 4089 FWP-300A 4103 FWP-300A 4140 FWP-350A 4168 FWP-450A 4208 FWP-600A 4250 FWP-700A 4302 FWP-800A 4371 4414 4477 4568 4605 4720 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 102: China Rohs Compliance

    This product complies with EU RoHS directives. In this table, "×" indicates that hazardous substances that are exempt from EU RoHS directives are contained. 对应中国RoHS指令 图 15.1 中国RoHS标志 中国RoHS标志依据2016年1月26日公布的《电器电子产品有害物质限制使用管理办法》，以及《电子电气产品有害物 质限制使用标识要求》（SJ/T 11364-2014）作成。电子电气产品中特定6种有害物质的含量超过规定值时，应标识此标 志。中间的数字为在中国生产销售以及进口的电子电气产品的环保使用期限（年限）。电子电气产品的环保使用期限从 生产日期算起。在期限内，正常使用产品的过程中，不会有特定的6种有害物质外泄进而对环境、人和财产造成深刻影 响。 本产品的环保使用期限为15年。但需要注意的是环保使用期限并非产品的质量保证期限。 ◆ 本产品中含有有害物质的信息 本产品中所含有害物质的详细信息如表 15.1所示。 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 103: Safe Disable Input

    Figure 16.1 TUV Mark The TUV mark identifies that the product complies with the safety standards. This section gives precautions to support the Safe Disable input. Contact Yaskawa for more information. The safety function complies with the standards shown in Table 16.1.

  • Page 104: Notes

    H1 and H2 to hold for at least 3 ms. The drive may not be able to switch to the “Safe Torque Off” status if terminals H1 and H2 are only open for less than 2 ms. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 105: Using The Safe Disable Function

    The b1-03 [Stopping Method Selection] setting does not have an effect on the stopping method. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 106: Safe Disable Monitor Output Function And Keypad Display

    After you replace parts or do maintenance on the drive, first complete all necessary wiring to start the drive, then test the Safe Disable input with these steps. Keep a record of the test results. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 107: Disposal Instructions

    • Customers are responsible for microSD card data protection. PC functions that format and delete the data may not be sufficient to fully erase the microSD card data. Yaskawa recommends that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card. ◆...

  • Page 108: Troubleshooting

    • Increase the deceleration time. Option Communication Error The drive did not receive a signal from the controller. Correct wiring errors. The communications cable wiring is incorrect. Correct wiring errors. Modbus Communication Error YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 109 Control Circuit Error CPF03, CPF07 • If the fault stays, replace the control board or the drive. For to CPF08, information about replacing the control board, contact Yaskawa CPF11 to or your nearest sales representative. CPF14, CPF16 to CPF24, and...
  • Page 110 • Re-energize the drive. EEPROM Write Error • If the fault stays, replace the control board or the drive. Contact Yaskawa or your nearest sales representative to replace the board. The cooling fan stopped operating correctly. • Examine cooling fan operation.
  • Page 111 U/T1, V/T2, and W/T3. Make sure that there is not a drive. short circuit in terminals - and terminals U/T1, V/T2, and W/T3. • If there is a short circuit, contact Yaskawa or your nearest sales representative. The acceleration time is too short.
  • Page 112 Option Card Connection Error (CN5- A fault occurred in the option card. De-energize the drive. oFA17 Make sure that the option card is correctly connected to the connector. If the problem continues, replace the option card. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 113 • Install a cooling device (cooling fan or air conditioner) to lower the ambient temperature. • Remove objects near the drive that are producing too much heat. The thermistor wiring that detects motor temperature Correct wiring errors. Motor Overheat (PTC Input) is defective. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 114 Overload occurred during overexcitation deceleration. • Decrease the value set in n3-13 [OverexcitationBraking (OEB) Gain]. • Decrease the value set in n3-21 [HSB Current Suppression Level]. The load is too large. Decrease the load. Drive Overload YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 115 Purpose]. • Increase the values set in C1-02, C1-04, C1-06, or C1-08 [Deceleration Times]. • Connect a dynamic braking option to the drive. • Perform Deceleration Rate Auto-Tuning. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 116 There is unsatisfactory balance between voltage • Examine the input power for problems. phases. • Make the drive input power stable. • Set L8-05 = 0 [Input Phase Loss Protection Sel = Disabled]. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 117 Safety Circuit Fault The safety circuit is broken. Replace the control board or the drive. For information about replacing the control board, contact Yaskawa or your nearest sales representative. • Decrease the value set in b3-10 [Speed Estimation Detection Speed Search Retries Exceeded The speed search-related parameters are set incorrectly.

  • Page 118: Minor Faults/Alarms

    • Check monitor U4-06 [PreChargeRelayMainte], which shows the performance life of the soft-charge bypass relay. If U4-06 is more than 90%, replace the board or the drive. For information about replacing the board, contact Yaskawa or your nearest sales representative. ◆...
  • Page 119 Find the device that caused the external fault and remove the External Fault (Terminal S4) external device. cause. Clear the external fault input in the MFDI. The wiring is incorrect. Correctly connect the signal line to MFDI terminal S4. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 120 A fault occurred in the feedback input circuit of the Replace the control board or the drive. For information about drive. replacing the control board, contact Yaskawa or your nearest sales representative. The FbL detection level is set incorrectly. Adjust b5-13 [PID Feedback Loss Detection Lvl] and b5-14 [PID PID Feedback Loss Feedback Loss Detection Time].
  • Page 121 Replace the control board or the drive. For information about LT-3 SoftChargeBypassRelay MainteTime performance life. replacing the control board, contact Yaskawa or your nearest sales representative. LT-4 IGBT Maintenance Time (50%) The IGBT is at 50% of its expected performance life.

  • Page 122: Parameter Setting Errors

    • When the Safe Disable function is not in use, use a jumper to connect terminals H1-HC and H2-HC. There is internal damage to the two Safe Disable Replace the board or the drive. Contact Yaskawa or your nearest channels. sales representative to replace the board.
  • Page 123 These parameters are set at the same time: Correct the parameter settings. • b5-01 = 1, 2 [Standard, Standard (D on feedback)] • b5-11 = 1 [PID Output Reverse Selection = Negative Output Accepted] YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 124 • Set parameters H2-21 ≤ H2-22. • H2-21 [Comparator 1 Lower Limit] > H2-22 • Set parameters H2-27 ≤ H2-28. [Comparator 1 Upper Limit] • H2-27 [Comparator 2 Lower Limit] > H2-28 [Comparator 2 Upper Limit] YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 125: Auto-Tuning Errors

    The Auto-Tuning results were not in the applicable • Examine and repair motor wiring. Er-05 No-Load Current Error parameter setting range. • Disconnect the machine from the motor and do Rotational Auto- Tuning again. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 126 Pulse Offset Tuning. When tuning is complete, set b1-04 = 1 [Reverse Disabled]. • If the machine does not prevent reverse rotation, set b1-04 = 0 and do Z Pulse Offset Tuning. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 127: Backup Function Operating Mode Display And Errors

    The parameters are not stored in the keypad. Connect a keypad that has the correct parameters. Restore the parameters. The password set in the backup operation with qx-xx Set the DWEZ PC software password supplied by Yaskawa for the PWEr DWEZ Password Mismatch [DriveWorksEZ Parameters] and rx-xx DWEZ program user ID downloaded to the drive.
  • Page 128 The parameters that are backed up in the keypad and Restore or backup the parameter again. vFyE Parameters do not Match the parameters in the drive do not align. Verify the parameters. YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...

  • Page 129: Revision History

    Revision: Reviewed and corrected entire documentation May 2019 Addition: Protection design added along with corresponding data. 4, 5, 6, 12 • IP55/UL Type 12 Heatsink External Mounting – – August 2018 First Edition YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation...
  • Page 130 Regulations. Therefore, be sure to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply. Specifications are subject to change without notice for ongoing product modifications and improvements. Original instructions. © 2018 YASKAWA Electric Corporation TOEPC71061737 Revision: B <1>-0 May 2019...

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