Service Tools, Equipment, Sealing And Lubricating Agents - Rotax Leonardo 120 Workshop Manual

Service tools, equipment, sealing and lubricating agents

I Caution:
Use only the tools and material described below for all servicing work. They have been tried and tested for many years and are suitable for all the work
situations described by the manufacturer.
N Note:
The tools and equipment are also listed in the spare parts catalogue.
Pos. Code Description
1 877 650 Handle
2 276 500 Inserter jig
3 277 022 Inserter jig
4 276 775 Inserter jig assy.
5 277 530 Extractor
6 277 535 Inserter jig assy.
7 277 540 Inserter pipe
8 277 640 Inserter jig
9 277 555 Retainer
10 277 560 Inserter sleeve
11 277 512 Drift remover
3/8" insert with size 4
12 877 217
centering pin
13 877 511 Inserter jig
14 877 025 Inserter, type 120
14 877 026 Inserter, type 154 / 177
Piston ring clamp, for type
15 877 025
120
27 - 2001
Use
for oil seal inserter jigs
for 25x52x7 oil seal for crankshaft,
transmission side
for 30x52x7oil seal, output shaft side
for 10x26x7 oil seal for water pump
shaft housing
for bearings
for bearings
for AS 20x35x7 oil seal for gear
shaft - transmission cover (fitted from
exterior)
for AS 20x35x7 oil seal for gear
shaft - transmission cover (fitted from
interior)
for primary and secondary pulley
for valve guide
for valve guide
for camshaft retaining plate
for circlip/piston pin fitting
for circlip/piston pin fitting
for circlip/piston pin fitting
for piston 56.37 - 56.38 mm
Pos. Code Description
Piston ring clamp, for type
15 877 026
154 / 177
Valve spring compressor
16 276 474
insert
17 277 570 Puller assy.
18 277 262 Puller plate
19 277 580 Clutch presser plate
20 277 590 Inserter jig
21 277 630 Guide ring
22 277 650 Pick-up gauge
M8x50 threaded bolt
23 240 880
DIN 915
M16x1.5x40 Hex head bolt
24 841 605
DIN 961
Spring compressor stand
25 -
(not supplied with kit)
26 956 260 Water drain hose GC 8x12
27 295 711 Set of gaskets
27 295 716 Set of gaskets
27 295 713 Set of gaskets
27 295 718 Set of gaskets
Use
for piston 61.95 - 61.98 mm
for valve fitting and removal
for 6302 ball bearings for gear
shafts
for 6302 ball bearings for gear
shafts
for variator
for variator
for primary drive
for ignition flywheel magneto and
battery
for retaining crankshaft
for extracting flywheel
for spring compressor
for draining water, not supplied by
ROTAX
for Leonardo 120 engine
for Leonardo 154 engine
for Scarabeo 120 engine
for Scarabeo 154 + 177 engine
TYPE 120/154/177