Cylinder Removal And Inspection - Honda XL200 2001 Shop Manual

CYLINDER/PISTON
CYLINDER REMOVAL
Remove the engine.
Remove the cylinder head.
Remove the cylinder.
Remove the following:
– Gasket
– Dowel pins
Clean off any gasket material from the cylinder surface.
NOTE
• Be careful not to damage the gasket surface.
INSPECTION
Check the cylinder for warpage with a straight edge and a feeler
gauge.
SERVICE LIMIT: 0.10 mm (0.004 in)
Inspect the cylinder bore for wear or damage.
Measure the cylinder I.D. at three places; middle and bottom
area of piston travel, and in two directions at right angles to each
other.
SERVICE LIMIT: 63.60 mm (2.504 in)
Measure the piston O.D. (page 7-4) and calculate the piston-to-
cylinder clearance using the maximum cylinder I.D
measurement.
SERVICE LIMIT: 0.10 mm (0.004 in)
7 -2
XL2 0 0
CYLINDER
DOWEL PINS
GASKET