Carburetor Choke; Air Cleaner - Honda XL200 2001 Shop Manual

XL2 0 0
Throttle grip free play can be adjusted using the adjuster at the
handlebar.
Slide the rubber cover off the lower mount and loosen the lock
nut.
Turn the adjuster to obtain 2-6 mm (1/16 - 1/4 in) of free play.
Then tighten the lock nut and slide the rubber cover back.
Replace the throttle cable with a new one if the adjuster or cable
is damaged.
Check that the throttle grip moves smoothly and returns
completely.

CARBURETOR CHOKE

Check the smooth choke operation.
Adjust the choke lever freeplay, by loosening the cable clamp
screw and move the cable outer casing.
After adjustment tighten the clamp screw securely.

AIR CLEANER

Remove the left side cover.
Remove the following:
– four screws
– four washers
– air cleaner case cover
– element setting nut
– air cleaner element
Inspect and clean the element according to the Maintenance
Schedule.
Wash the element away any accumulated dust or dirt, by gently
squeezing it in non-flammable or high flush point solvent.
t
Using gasoline or low flash point solvent for cleaning parts
may result in a fire or explosion.
h
Cleaning the element with gasoline or any acid, alkaline, or
organic, volatile type oil may cause improper ignition,
deterioration of the element, or a loosening of the element
adhesive.
Spread clean #80-90 gear oil on the element, rubbing in
thoroughly over the surface with both hands, and then
squeeze out any excess oil.
Install the element in the reverse order of removal.
ADJUSTER
RUBBER COVER
SCREW/WASHER
CASE COVER
SQUEEZE OUT
SOLVENT
THOROUGHLY
WASH IN
SOLVENT
MAINTENANCE
LOCK NUT
SQUEEZE OUT
EXCESS OIL
GEAR OIL
(SAE# 80-90)
3 -5