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Manuals
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Honda Manuals
Motorcycle
XLR200R
Service manual
Honda XLR200R Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Symbols
Maintenance Information
Machine Number Location, Color Label
Table of Contents
Lubricating System Data
Major Specifications
Maintenance Data
Suspensions Data
Clutch Data
Cylinder Head Valve Data
Fuel System Data
Charging System. AC Generator Data
Ignition System Data
Lights, Meters and Switches Data
Lubricating System Maintenance Data
Cylinder Head, Valve Data
Valve, Valve Guide Data
Rocker Arm Inside Diameter
Clutch, Gearshift Linkage Data
Piston Pin Outside Diameter
Cylinder, Piston Cylinder Data
Transmission Data
Countershaft Outer Diameter
Shift Fork Data
Crankshaft Data
Frame Data
Front, Rear Wheel Data
Front Suspension Fork Data
Recharging System, AC Generator Data
Braking System Data
Rear Suspension Data
Ignition System Information
Lights, Meters and Switches Information
Torque Values
Specialized Tools
Lubrication and Seal Points
Main Wire Harness
Engine will Not Start or Hard Starting
Troubleshooting
Poor Performance During Idling Revolution, Low Speed
Engine Trouble at MID- and High-Revolution
Locks Power/Speed at High RPM
Installation/Mufflers - Service Information
Installation/Mufflers Troubleshooting
Side Cover Removal and Installation
Front Fender Removal and Installation
Seat Removal and Installation
Front Cover Removal and Installation
Rear Fender Removal and Installation
Under Pipe Removal and Installation
Exhaust Pipe, Muffler Removal and Attachment
Fuel Tank Removal and Installation
Checking and Adjustment Methods Table
Location of Maintenance Parts
Air Clener
Valve Clearance Check
Valve Clearance Adjustment
Drive Chain Cutter
Drive Chain Replacement
Idling Adjustment
Lubrication System Service Information
Lubrication System Troubleshooting
Oil Lubrication Flow
Oil Pump, Oil Filter Rotor Removal and Installation
Removal and Installation of Right Crank Case Cover
Oil Filter Rotor Lock Nut Assembly
Oil Filter Rotor Lock Nut Removal
Oil Pump Disassembly and Assembly
Fuel System Service Information
Fuel System Troubleshooting
Air Cleaner Case Removal and Installation
Carburetor Removal and Installation
Carburetor Disassembly and Assembly
Pilot Screw Adjustment
Engine Removal and Installation - Service Notes
Drive Sprocket Removal and Installation
Engine Removal and Installation
Cylinder Head, Valves - Service Information
Cylinder Head, Valves Troubleshooting
Cylinder Head Removal
Rocker Arm Shaft Removal and Installation
Cylinder Head Disassembly and Assembly
Cylinder Head Installation
Cam Chain Tensioner Removal and Installation
Camshaft Installation
Cylinder and Piston - Service Information
Cylinder and Piston Troubleshooting
Cylinder and Piston Removal and Installation
Clutch, Gearshift Linkage Service Information
Clutch, Gearshift Linkage Troubleshooting
Right Crankcase Cover Removal and Installation
Clutch Removal
Clutch Center Lock Nut Removal and Installation
Gearshift Linkage Removal and Installation
Clutch Installation
Crankshaft, Transmission Service Information
Crankshaft, Transmission Troubleshooting
Crankcase Dismantling and Assembly
Crankshaft Bearing
Crankshaft, Transmission Removal and Installation
Main Shaft Dismantling and Assembly
Countershaft Dismantling and Assembly
Front Wheel, Suspension, Steering - Service Information
Front Wheel, Suspension, Steering Troubleshooting
Handlebar Removal and Installation
Front Wheel Removal - Diagram
Front Wheel, Suspension, Steering
Front Wheel Dismantling and Assembly
Fork Removal and Installation
Fork Dismantling
Fork Assembly
Steering Stem Removal and Installation
Rear Wheel, Suspension - Service Information
Rear Wheel, Suspension Troubleshooting
Rear Wheel Removal and Installation
Rear Wheel Dismantling/Assembly
Rear Cushion Removal and Installation
Cushion Linkage Removal and Installation
Cushion Linkage Dismantling and Assembly
Swing Arm Removal and Installation
Swing Arm Dismantling and Assembly
Replacement of Pivot Bearings
Braking System Service Information
Braking System Troubleshooting
Replacement of Front Brake Pad
Front Brake Caliper Removal and Installation
Front Brake Caliper Dismantling and Assembly
Front Master Cylinder Removal and Installation
Front Master Cylinder Dismantling and Assembly
Rear Brake Panel Dismantling and Assembly
Brake Pedal Removal and Installation
Electrical System, AC Generator Service Information
Location of Electrical System Components - Diagram
Electrical System, AC Generator Troubleshooting
Battery Removal and Installation
Checking the Electrical System
Leak Test
Checking Recharging Condition
Regulator/Rectifier Check
AC Generator Removal and Installation
AC Generator - Checking the Charging Coil
Ignition System Service Information
Location of Ignition System Components - Diagram
Ignition System Troubleshooting
Ignition Coil Primary Voltage Check
Checking the Ignition System
Pulse Generator Peak Voltage
Ignition Coil Check
Ignition Coil Removal and Installation
Checking Ignition Timing
Starting Mechanism, Starter Clutch Service Information
Starting Mechanism Location
Starting Mechanism, Starter Clutch Troubleshooting
Starter Motor Removal and Installation
Starter Motor Dismantling and Assembly
Starter Reduction Gear Removal and Installation
Starter Clutch Removal & Installation
Lights, Meters, Switches - Service Information
Location of Lights, Meters and Switches
Hedlight Removal and Attachment
Winker Bulb Replacement
Tail/Stoplight Bulb Replacement
Meter Removal and Replacement
Meter Disassembly and Assembly
Main Switch Removal and Installation
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Table of Contents
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SERVICE MANUAL
XLR200R / XR200R
1
HONDA MOTORS JAPAN
Table of
Contents
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Table of Contents
Troubleshooting
Troubleshooting
24
Installation/Mufflers - Service Information
29
Lubrication system service information
51
Fuel System Service Information
57
Cylinder head, valves - service information
70
Cylinder and piston - service information
80
Clutch, gearshift linkage service information
84
Crankshaft, transmission service information
94
Front wheel, suspension, steering - service information
106
Rear wheel, suspension - service information
121
Braking System Troubleshooting
139
Electrical System, AC Generator Troubleshooting
150
Ignition system troubleshooting
161
Starting mechanism, starter clutch troubleshooting
170
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Xr200r
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