Starter Relay Switch Inspection - Honda XL200 2001 Shop Manual

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Align the index marks of the front cover and motor case.
Install the O-rings, set plates and bolts.
Tighten the bolts securely.
Apply oil to the O-ring and install it on the starter motor.
INSTALLATION
Install the following:
– Ground cable
– Bolt
– Starter motor cable
– Nut
NOTE
• After installation, install the starter motor cable rubber cap
securely.
Install the exhaust pipe
STARTER RELAY SWITCH
With the ignition switch "ON" push the starter button and check
for a "Click" sound from the starter relay switch.
If the starter relay switch does not click, check the voltage and
continuity.
INSPECTION
Voltage
Measure the voltage between the Yellow/Red terminal of the
starter relay switch 4P connector and body ground.
The battery voltage should appear when the starter button is
pushed with the ignition switch ON and the transmission in
neutral.
INDEX MARK O-RING
O-RING
NUT
GROUND CABLE STARTER
MOTOR
STARTER RELAY SWITCH
(1) CONNECTOR
(2) Y/R
(3) STARTER RELAY SWITCH
ELECTRIC STARTER
BOLT
SET PLATE
CABLE
BOLT
WIRE
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