Maintenance - Honda XL200 2001 Shop Manual

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SERVICE INFORMATION
MAINTENANCE SCHEDULE
FUEL LINE
FUEL STRAINER SCREEN
THROTTLE OPERATION
CARBURETOR CHOKE
AIR CLEANER
SPARK PLUG
VALVE CLEARANCE
CARBURETOR IDLE SPEED
DRIVE CHAIN
DRIVE CHAIN SLIDER
BATTERY
SERVICE INFORMATION
GENERAL
• Engine oil level check
• Engine oil change
• Oil filter screen clean
SPECIFICATIONS
Engine
Throttle grip free play
Spark plug
Spark plug gap
Valve clearance
Idle speed
Cylinder compression
Frame
Clutch lever free play
Rear brake pedal free play
Drive chain slack
Cold tire pressure:
Tire size:

3. MAINTENANCE

3-1 BRAKE FLUID
3-3 BRAKE PADS/
SHOES WEAR
3-4
BRAKE SYSTEM
3-4
BRAKE LIGHT SWITCH
3-4
HEADLIGHT AIM
3-5
CLUTCH SYSTEM
3-5
SIDE STAND
3-6
SUSPENSION
3-6
NUTS, BOLTS, FASTENERS
3-7
WHEELS/TIRES
3-8
STEERING HEAD BEARINGS
3-9
CYLINDER COMPRESSION
3-9
page 2-3
page 2-3
page 2-3
(IN/EX)
Front
Rear
Front
Rear
2–6 mm (1/16-1/4 in)
DP8EA–9 (NGK) X24EP-U9 (DENSO)
0,8-0,9 mm (0.03-0.04 in)
0,10 mm (0.004 in)
1.400 ± 100 rpm
1.350 kPa (13,5 kg/cm 2 , 192 psi)/450 min
10–20 mm (2/5-3/4 in)
20–30 mm (3/4-1-1/4 in)
35-45 mm (1-3/8-1-3/4 in)
150 kPa (1,50 kg/cm ; 21 psi)
2
150 kPa (1,50 kg/cm ; 21 psi)
2
2.75-21 45R
4.10-18 60R
3-10
3-10
3-11
3-11
3-12
3-12
3
3-13
3-13
3-14
3-14
-
3 15
3-15
-1 (rpm)
3 -1