Honda XL200 2001 Shop Manual page 91

CYLINDER HEAD/VALVES
Tighten the cam chain tensioner lifter mounting bolts.
TORQUE: 12 N.m (1.2 kg.m, 9 ft-lb)
Remove the wire holder piece from the tensioner lifter.
Install and tighten the screw with a new O-ring.
Tighten the screw to the specified torque.
TORQUE: 4 N.m (0.4 kg.m, 3 ft-lb)
Rotate the crankshaft counterclockwise a few times and recheck
the valve timing.
Install a new gasket and O-ring onto the sprocket cover.
Install the sprocket cover with its oil pocket facing down as
shown.
Install and tighten the cover bolts securely.
Apply clean engine oil to the O-rings of the adjusting hole caps.
Install and tighten the cap bolts.
TORQUE: 15 N.m (1.5 kg.m, 11 ft-lb)
Install and tighten the timing hole cap and crankshaft hole cap.
TORQUE:
Timing hole cap: 6 N.m (0.6 kg.m, 4 ft-lb)
Crankshaft hole cap: 8 N.m (0.8 kg.m, 6 ft-lb)
Install the following:
– starter motor
– engine
6 -1 8
SOCKET BOLT
O-RING
CAM SPROCKET COVER
BOLTS
TIMING HOLE CAP
CRANKSHAFT HOLE CAP
XL2 0 0
SCREW