Fuel System - Honda XL200 2001 Shop Manual

XL2 0 0
SERVICE INFORMATION
TROUBLESHOOTING
CARBURETOR
SERVICE INFORMATION
GENERAL
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• Gasoline is extremely flammable and is explosive under certains condition. Work in a well ventilated area with the engine
stopped. Do not smoke or allow flames or sparks in the work area or where gasoline stored.
• If the engine must be running to do some work, make sure the area us well ventilated. Never run the engine in an
enclosed area. The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and may
lead to death. Run the engine in an open area or with an exhaust evacuation system in an enclosed area.
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• Do not bend or twist the control cable. Damaged control cable will not operate smoothly and may stick or bind.
• When disassembling fuel system parts, note the locations of the O-rings. Replace them with new ones on reassembly.
• Before disassembling the carburetor, place the suitable container under the carburetor drain tube loosen the bolt and drain
the carburetor.
• After removing the carburetor, wrap the intake port of the engine with a shop towel or cover it with piece of tape to prevent
any foreign material from dropping into the engine.
NOTE
• If the vehicle is to be stored for more than one month, drain the float bowls. Fuel left in the float bowls may cause clogged
jets resulting in hard starting or poor driveability.
SPECIFICATIONS
Fuel tank capacity
Throttle grip free play
Carburetor specifications
Identification number
Venturi diameter
Float level
Pilot screw opening
Idle speed
Main jet
Slow jet
Jet needle clip position
TOOL
Float level gauge
4-1
4-2
4-3
8.5 liter (2.25 US gal, 1.87 lmp gal)
2-6 mm (1/6-1/4 in)
ITEM
07401-0010000BR

4. FUEL SYSTEM

PILOT SCREW ADJUSTMENT
ACCELERATOR PUMP ADJUSTMENT
AIR CLEANER HOUSING
FUEL TANK
SPECIFICATIONS
PD 9AD (2LA), PD9AE (DK)
26 mm (1.02 in)
14.0 mm (0.55 in)
1 3/8 turn out (2LA) 1-3/4 turns out (DK)
1.400 ± 100 min -1 (rpm)
# 112 (2LA), #115 (DK)
# 42
3rd groove
4-14
4-15
4-15
4-16
4
4 -1