Starter Motor Removal; Starter Motor Disassembly - Honda XL200 2001 Shop Manual

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STARTER MOTOR
REMOVAL
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• With ignition switch OFF, remove the negative cable at the
battery before servicing the starter motor.
Remove the exhaust pipe.
Remove the starter cable nut and starter motor cable.
Remove the bolts, ground cable and starter motor.
DISASSEMBLY
Remove the following:
– O-ring
– Bolt
– Front cover
– Rear cover
– Front cover/armature
NOTE
• Note the location and number of the thrust washers when
disassembling so they can be reinstalled in their original
position.
– Nut
– Washer
– Insulated washers
– Brush holder
– O-ring
– Set plate
CABLE
GROUND CABLE
REAR COVER
MOTOR CASE
REAR COVER INSULATED WASHER
WASHER
O-RING
ELECTRIC STARTER
NUT
BOLTS
O-RING
FRONT COVER
NUT
SET PLATE
BRUSH HOLDER
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