Cylinder Head Installation - Honda XL200 2001 Shop Manual

CYLINDER HEAD/VALVES
Tap the stems gently with a plastic hammer to firmly seat the
cotters.
h
• Support the cylinder head above the work bench surface to
prevent valve damage.
Check the insulator O-ring is in good condition, replace if
necessary.
Tighten the insulator socket bolt securely.
Install the cam chain tensioner, washer and pivot bolt.
Tighten the pivot bolt to the specified torque.
TORQUE: 10 N.m (1.0 kg.m, 7 ft-lb)

CYLINDER HEAD INSTALLATION

Place the bottom end of the cam chain guide into the groove in
the left crankcase, and its bosses in the grooves in the cylinder
upper surface.
NOTE
• Make sure that the cam chain is properly installed on the
timing sprocket as shown.
6 -1 4
PIVOT BOLT/WASHER
CAM CHAIN TENSIONER
CAM CHAIN GUIDE
ALIGN
XL2 0 0
O-RING
INSULATOR
SOCKET BOLT