Steering Stem Removal - Honda XL200 2001 Shop Manual

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FRONT WHEEL/SUSPENSION/STEERING
Tighten the fork bottom pinch bolts to the specified torque.
TORQUE: 33 N.m (3.3 kg.m, 24 ft-lb)
Tighten the fork bolt to the specified torque.
TORQUE: 23 N.m (2.3 kg.m, 17 ft-lb)
Tighten the fork top pinch bolts to the specified torque.
TORQUE: 21 N.m (2.1 kg.m, 15 ft-lb)
Push the fork boot up until they just touch the bottom of the
steering stem, then tighten the clamp screw.
Route the brake hose properly, then install the front brake caliper
and tighten the mounting bolts to the specified torque.
TORQUE: 31 N.m (3.1 kg.m, 22 ft-lb)
Install the brake hose between the hose clamp, then tighten the
bolts.
Clamp the speedometer cable and tighten the clamp screw.
Install the front firing
Install the front wheel
STEERING STEM
REMOVAL
Remove the following:
– handlebar
– front wheel
Remove the bolts and front fender.
1 1 -1 8
TOP PINCH BOLT
BOTTOM PINCH BOLT
STEERING STEM
BOOT
CLAMP
SPEEDOMETER CABLE
FRONT FENDER
BOLTS
XL2 0 0
CLAMP SCREW
BRAKE HOSE

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